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A MANUAL OF CARPENTRY
AND JOINERY
A MANUAL OF
CARPENTJ^Y AND
JOINERY
BY
J. W. RILEY
LECTURER IN DESCRIPTIVE GEOMETRY, BUILDING CONSTRUCTION,
AND CARPENTRY AND JOINERY, AT THE MUNICIPAL
TECHNICAL SCHOOL, ROCHDALE
WITH 995 ILLUSTRATIONS
" ■ - ' rf • •
MACMILLAN AND CO., Limited
NEW YORK : THE MACMILLAN COMPANY
1905
All rights reseroed
4. • * W 4 I, *■
: c . J ^ . . u ^ . .
THK N!:w YORK
fu::liCub:;aryj
371167
ASTOR, L!^^'' X A^"0
H V L !
OLASOOW : PRINTED AT THE UNIVERSITY PRESS
BY ROBERT MACLKHOSE AND CO. LTD.
PREFACE.
In writing this book the needs of carpenters and joiners
who are studying the scientific principles of their work
have been borne in mind throughout. Students who are
attending classes at Technical Institutes to prepare for the
examinations of the City and Guilds of London Institute in
Carpentry and Joinery will find that the following chapters
have the same aims as their syllabus, inasmuch as they are
intended to develop an appreciation of general principles
rather than to encourage empirical methods of work. In
fact, the educational ideal underlying the syllabus of the
City and Guilds of London Institute has constantly guided
the author.
The simplest types of construction have been dealt with
most fully, and the principles they embody have been
emphasised continually. Without going into great detail,
these rules have then been applied to more complicated
examples ; for a long experience has convinced the author
that a student who has grasped the fundamental facts of a
subject requires a minimum of guidance in more advanced
work.
Unusual prominence has been given to the elementary
parts of geometry, mensuration, and mechanics, because
students of Carpentry and Joinery constantly begin their
work without this necessary preliminary knowledge.
Among other special features of the book are the chapters
vi PREFACE
on tools and woodworking machinery as well as the large
number of pictorial diagrams of details of construction.
It is hoped that in addition to its use by students of
technical classes the book will be of service to practical
men in the workshop and to schoolmasters framing courses
of manual training.
Summaries are given at the ends of the chapters, and
ample material for testing the knowledge of the student
will be found in the questions — chiefly derived from past
examination papers of the City and Guilds of London
Institute — which immediately follow the summaries.
Acknowledgement is gladly made of indebtedness to
Messrs. William Marples & Sons, Ltd., Sheffield, and to
Messrs. Joseph Gleave & Son, Manchester, for permission
to use illustrations of tools from their catalogues ; also
to Messrs. Thomas Kobinson & Sons, Ltd., of Kochdale,
for all the photographs of wood-working machines which
illustrate Chapter VI. Thanks are gratefully tendered
to Mr. E. Holden, Principal of the Municipal Technical
School, Newry, Co. Down, for reading the proofs and
making many valuable suggestions during the passage of
the work through the press.
It is a great pleasure to acknowledge, in conclusion, the
generous help which has been received, throughout the
whole period of preparation of the book, from Prof. R. A.
Gregory and Mr. A. T. Simmons, B.Sc. Their kindly
criticism and advice, and the advantage of their wide
experience have very materially lessened the difficulties of
the author's task.
J. W. RILEY.
Rochdale.
CONTENTS.
PAoa
CHAPTER I.
Timber, 1
CHAPTER II.
Plane Geometry, 21
CHAPTER III.
Solid Geometry, - 49
CHAPTER IV.
Mensuration op Carpentry and Joinery, - - 85
CHAPTER V.
Tools, - 107
CHAPTER VI.
Woodworking Machinery, .... - 129
CHAPTER VII.
Joints and Fastenings, 158
CHAPTER Vin.
Wooden Floors, - 193
CHAPTER IX.
WooDBN Roofs, 215
viii CONTENTS
PA0B2
CHAPTER X.
Partitions and Wooden Framed Buildings, - - 259
CHAPTER XL
Miscellaneous Carpentry Constructions, 274
CHAPTER XII.
Mechanics of Carpentry, 306
CHAPTER XIII.
Doors and other Panelled Framing, .... 346
CHAPTER XIV.
Windows, 381
CHAPTER XV.
Roof-lights and Conservatories, - ... 412
CHAPTER XVI.
Staircase Work and Handrailing, 430 '
CHAPTER XVII.
Workshop Practice and Special Constructions, - - 460
Technological Examination Papers, 1905, 483
Answers, 491
Index, 492
^■fn
A MANUAL OF
CARPENTRY AND JOINERY.
TIMBEB.
TllO Source of Timber, —Tlie *oud used by tbe carpenter and
joiner is obtaioed from the plants known as treea. In tropical
countries palms and grasties (e.g. bamboo) gi'ow to greiit size,
but the atems of theae plants are unHnitable for timber. In
temperitte climatea most forest treea are of a quite diSerent
typ<i, belonging either to the class which includes the oak, ash,
beech, birch, etc., or to that known as the conifei's, among
which are the pines and firs. It ia auch treea alone which yield
timber uaad by wood-workera.
Xbe Structure of the Stem of the Oak.— If a branch or
stem of an oak tree be cut across, it will be seen to
'conaiat of (a) a ceatnil pith ; (6) layers of wood ; (c) bark,
conaiating of an outer part corapoHed of corky and dead layers,
and an inner part of bast which can be torn off in shreds ; and
(li) a thin layer between the bast and the wood called cambium
which, by diTidiog, forms new layers of wood on its inner aide
and new layers of baat on ita outer aide. Tlie cambium is moat
active in spring and early summer, and the new wood then
formed ia of open texture. Ae autumn approachea the activity
of the cambium decreases, and the wood it forms is close in
Uxture and small in amount. In the winter the division of
the cambium stops altogether, to be renewed in spring by the
formation of more open-tcKtured wood. The difference in the
appearance of the autumn wood of one year and the spring
wood of the next is so marked that it ia easy lo diatrngaS^ 'Ca%
2 A MANUAL OP CARPENTRY AND JOINERY.
liinita of tlie wood formed in one year. The layer of wood
formed in one year is called an annaai ring. The bast is soft
and becomes squeezed up under the bark so that it ia not at all
conspicuous.
Id such a cross section aa that described may be seen, stretch-
ing from the pith to the bark, a number of radial lines of tissue
which are called mednlluy rays, A comparison of such a trans-
verse section with wood cut in other directions shows that the
medullary rays are really thin lath-like plates arranged radially.
lu a radial longitudinal section of the wood (Fig. 1) the
medullary rays nhow as Btlvery patches on the Rurface, giving
the appearance known as silver grain. In niost kinds of wood
the medullary rays — though really present— are not distinguish-
able by the naked eye ; they are most clearly seen in the oak
and the beech. In a. section of an older oak (Fig. 2) it will be
seen that the wood consists of two well-maiked partn : an inner
heMtwood, dark in colour and hard ; and an outer Hqiwood,
lighter in colour iiud of sDiiiowhat aponfiy I
diffiirence is explained
hj tbe fact that tliu
heartwood is dead and
of no wse to tlie tree
except aa a niealiauiuil
■upport ; while tbe
Mpwood is Htill ac-
tively alive and con-
veying up the trunk
tlie water and minei-al
food which the routs
take op from the
The heartwood, al-
though dead so far as
the life of the tree ia
concerned, ia the only part of the tree which i
uitable
for 1
■uire (
for constructional purpoaea.
When a tree begins to decay,
the heartwood, being the oldest,
is naturally tbe first to suffer.
Ti'eeB cut down before they have
attained maturity are likely to
have an over- al.iun dance of sap-
Sapwood ia unsuitable for use
on account of itK soft spongy
texture, and its liability to
abaorb moisture.
The Timber of other Trees.
— Although tbe above descrip-
tion of the oak applies also, in
its general features, to other
* ' * . " limber- pioduc Lug trees, there
«<j"d » 1. * are many -respects in which a
"* iDBd j^ roji marked difference is ol>sei'vable.
w-jd. ,Pl,. In the pinep,, Rr^ and larches
(Fig. 3), tbe annual rings ai-e
'learly defined, and tbe wood is perforated with small
wbidi MoitAin WBin {Fig. 4). fJompiriid witVi wiV W%
4 A MANUAL OF CARPENTRY AND JOINERY.
wood of these conifers is open-textured and soft. The difference
is so constant that these trees are generally called the soft-wood
trees in contra-distinction to hard-wood trees such as oak, ash,
elm, birch, beech, mahogany, walnut, etc. The soft-wood trees
(the conifers) are easily distinguished by their needle-shaped
leaves.
Among the hard-wood trees the oak is pre-eminent for the
distinctness of its annual rings. In some others, e.g. the box,
the wood is so close and compactly formed that the separate
rings are only distinguished with difficulty. Such woods are
in general heavier and more difficult to work than soft-woods.
Felling. — Trees vary considerably in their period of growth,
and if left to grow after they have attained maturity begin te
decay. Although, strictly speaking, this fact does not directly
concern the carpenter and joiner — as he generally purchases his
timber from the merchant — it is desirable to have some idea of
the age at which trees ought to be cut down in order to obtain
the best results.
It is generally considered that the oak and most hard- wood
trees are best cut down at an age of from 120 to 200 years.
Soft-wood trees, such as the firs and pines, are ready for
felling after from 70 to 100 years growth. The proper time of
the year to cut down a tree is in the early winter, when the
sap is at rest. If the tree is felled during the spring, summer,
or early autumn, the sap which is then iiowing will affect the
durability of the wood.
Converting. — As an average tree when cut down contains
from 26 to 40 per cent, of moisture, it should be at once so
sawn or " converted " that the shrinkage upon drying will not
split the wood. If the tree is left unsawn the outer layers dry
first and cause splitting to take place in a radial direction.
The method of converting depends upon the character of the
wood, the purpose for which it is to be used, and possibly upon
the country from which it is obtained. It must be remembered
that wood shrinks least in the radial direction, that is, in a
direction at right angles to the annual rings, therefore the
method of conversion will materially affect the amount of shrink-
age that takes place. It is also of some importance to know
that the outer, or bark, side of a plank or board will wear
better and be less likely to "shell" than the inner, or hearty
aide; for example, the plank of Fig. 14 will shrink less in
TIMBER, 5
width than that ot Fi_' H, while in Fig. 13 it wculil be
better to expoee the side Y n,thpi than the aide J'. In order
to obtain the beautiful marking known as silver grain in oak,
it is neteKsaiy to Louveit the log so that all the saw cuts
are rad'al ihia result la obtained by fiint cutting the tree
into quajt«ringa, Chat is, aauing bj two radial cuts at right
anglea to eaih other, as shown in Fig S This also allows the
wood to shrink without the danger of Bjilittiiig. Other bard-
wooda aie sometimes cut in a similar nianoer.
Soft wood trees are generally cut into planks and lioarits of
marketable aectioDs Tlie exai.t way depends upon the size of
the tree, but in all cases care should lie taken not to have the
pith in the inaide of a plank. Fig. 6 shows how such trees
are usually cut. As most of the timber used in tbia country ia
iraported from abroad, the question of conyersion seriously
affecta the mode and cost of conveyance. It is economical
to send across the aea the better qualities of mat«rial only,
moat compact form for stacking during
render this possible, large saw-niilla
int to the foreata where the trees grow.
:es are sawn into the various mai'ketabie
1(1 only the Ijetter quality of material is shipped.
Baasoning. — As previously explained, a large percentage ot
moisture is present in timber when the tree is felled. As this
nioistui'e dries out, the wood contiaets. It ia therefoi'e neceasary
that the limber be seasoned by e&posure to the air for sotue time
ie used satiafaatorily for eonstruct\on8.\ 'par^Qwa. i
and to have these in the
transport. In order tt
At these saw-mills the ti
I
the wood have alao a decided influence upon the amount e
sbrinkage that takes place during seaaoning. Fig. 7 ahows tl
efiect of leaving the trunk of a i
" ' h'jw each of t
planks into whifh a balk is e
will be likelj" to be a ~
Beosoiiing. Figs. 9 abd 10 si
respectively how a quarter i
jog, and a rectangular pi
each cut so that o.
tains the pith, will be atfec
by being neaeoned.
The beat method of aeoaonii
w'lod is to stack it in such
"'^-^Tt.Z^uilli^'^^IT'"" "ifti'ner that the air can
ciilate freely all round ■
piece. This is done in a variety of ways according to the a
able apttMi in the tiuilrer, or etorage, yard. The ground used fo
storage piti'jioaoa should lie dry, and fitte from grass o
vegetation.
A shed with ojten sides and euds, wliei* the nxif is cariied o"
pillars, is a particularly suitable place fur stacking wood during
the seasoning procens, as the timber ia thus protected from the
TIMBER.
direct rays of the sun and also from the min, wLile tlie open
sides allow of a, free circulation of air.
When spare is liinited, a. method of sMcking often resorted
M, especially with wide boards, is to arrange the hoards hori-
zontally over each other with short thin latha, called "akida,"
?B and between the Ixnii'ds. These skids are placed iu
vertical rows about 3 feet apart, great care being taken to have
them exactly over each other to prevei
Ijent by the weiglil of those above.
" skidding." Rough wooden frames a
which the planka and boards
■j the lower boards beinff
This method is called
a often constructed into
edge at a little
distance apart ; or, where space will allow, the boards c
arranged on end on perches — horizontal limbera, at heighta
t<> suit the length of boards, supported upon posts across
which the upper ends of the boai'ds cross each other. The
object in each case is to expose as much of the surface of the
board as possible to fresh air, as well as to enable any
pai-ticular piece to be withdrawn easily. Strips of iron or
wood ai'e often nailed across the ends of wide boards to
prevent them from splitting.
This plan is known as natural seaBonlncr, and although it
rcfjuires a considerable time — varying with the thickness and
nature of the material^ — it yields the best results.
Timber is considered BufRciently seasoned for carpenters'
work when it has lost about one-fifth its weight; for Joiners'
work a loss of one-third is necessary. Wood used for joiners' or
other linished woik is much improved by a aecond saaaoiUiig.
This is effected by allowing the framing, or material, to remain
in au unliaished state for Bome time before the work is com-
^ift^ finally.
8 A MANUAL OF CARPENTRY AND JOINERY.
Hot-air Seasoning or Desiccating.— Hot-air seasoniDg is
eflfected by stacking the wood in an artificially heated room
where the hot air quickly dries out the moisture. This method
has an advantage over natural seasoning in that it can be
completed in a comparatively short time. The disadvantages
of its use are :
(1) it can only be satisfactorily applied to small pieces ; if
used for large pieces the heat dries the outside before the inside
is aflfected, and therefore tends to split the wood ;
(2) if applied to newly sawn wood it is very liable to cause
shakes (cracks) in the wood ;
(3) wood so seasoned is not fit for outside work, as it will be
aflfected by varying changes in the atmosphere, absorb moisture,
swell in damp weather, and contract in hot dry weather ;
(4) it reduces the strength of the wood and also aflfects the
colour of some of the better varieties.
Water Seasoning. — The sap in wood can quickly be got
rid of by immersing the wood in a running stream of water,
and afterwards stacking it in the air, where the water which
has taken the place of the sap is easily dried out. The timber
being treated in this manner should be immersed completely,
and should have the end of the wood to the flow, wich the
butt, or lower, end against the stream. This process, like the
hot air process, has the advantage of being quickly performed,
but it reduces the elasticity and durability of the wood, and
also makes it brittle.
Boiling and Steaming. — Wood can also be seasoned either
by immersion in boiling water or by exposure to steam. These
methods can only be adopted on a small scale owing to the
expense incurred in the operation.
The trouble and expense involved in the seasoning of wood
has led to numerous experiments being performed with a view
of changing the character of the sap, so that it is solidified and
rendered practically unshrinkable, while at the same time the
strength of the wood is not affected. These have however,
as yet, not become extensively applied.
Defects. — The quality of timber is seriously aflfected by
accidents to the growing tree. These may be caused by
lightning, high winds, the unskilful lopping oflf of branches,
etc. Knots are the bases of side branches and may be divided
into two classes, (a) loose or dead knots, which are the remains
TIMBER.
f decayed, or brolieD, luanehes, and (h) good, sound knots.
;never a knot occui'a in wood, the grain is theiybj diverted
1 the straight, and the resulting timber ia called cross-
'ained. If the knot is amall and BOiind it does not affei^t the
f the material seiiously unless such is to be used for
~ carrying purposes. A super-abundiiuce of knots generally indi-
cates that the wood ia obtained from the upper end of the tree.
Knots cause estra labour in working, are objectionable ia
superior finished work, and are a source of weakness in beams.
^^t Heart shakes (Fig. II) are defects that occur in the growing
^^Kree and are liable to exist in almost every kind of wood.
star shakes are similar to heart shakes, and often extend
almost through the tree.
Cup shakes are those that follow the path of the annual rings
ig. 12). These shakes often seriously interfere witlj the
t of material obtainable from the tree during the con-
1 into planks and boards. Their cause is attributed to
rong winds swaying the tree, to tlie action of excessive frost
jistura present in the tree, or to the tree being
ruck by lightning when growing,
bed flbtas are caused by a branch having been cut off
i stump covered by subsequent growth. The result is
t the fibres become diverted from the straight. Twisted
s may also be caused by exceptional storms and strong
is affecting trees in exposed situations.
s caused by a branch having been torn off and the
ir frost, thus getting into the tree. It ia indicated by a
it yeUowUh stain.
10 A MANUAL OF CARPENTRY AND JOINERY.
Doatiness is a speckled staining found in some kinds of hard
wood.
Rindgalls are caused by the bark, and possibly some of the
fibres underlying it, being damaged by a blow, or by a branch
being lopped off.
Upsets are places where the continuity of the fibre has been
interfered with by crushing.
FozineBs is a disease affecting the timber through overgrowth.
In this disease the fibres of the wood assume a yellow, or
reddish, colour.
Wet Rot is a decomposition of the fibres of the wood and may
take place while the tree is growing. It is induced by the wood
becoming thoroughly saturated with water. It is also often
found when the timber has been stacked in a damp, or wet,
situation without air.
Dry Rot is one of the most troublesome of timber diseases.
It attacks unseasoned timber in positions where there is not
a free access of air. The disease is caused by a fungus-growth
which reduces the fibres of the wood to a powder. Dry rot
may be prevented almost entirely by taking care to use only
thoroughly seasoned timber which is entirely free from sap-
wood, and by providing for an abundance of fresh air, especially
at the ends. The conditions most favourable to the growth of
dry rot are found in the lower floors of buildings where a warm
and moist atmosphere exists, and where the ends of joists are
built into the walls in such a manner that a free circulation of
air cannot take place around them. Dry rot can be recognised
by the white or brown mushroom-like fungus which covers the
surface of the attacked wood. At first such timber becomes
brown in colour, and brittle like charred wood ; at a later stage
it falls to a powder. Dry rot spreads very rapidly, and will
travel over brick or stonework, and even affect plaster. When
once contracted, this disease is very difficult to exterminate.
Injury caused by Animals. — Timber is very subject to
destruction by various mites, ants, etc., especially in certain
positions. They destroy it by boring their way through the
wood. This does not affect timber used for carpentry and
joinery to such an extent as it does that used in shipbuilding,
dockyard, and harbour construction.
The Teredo navalls, commonly called the shipworm, is a worm-
shaped, greyish-white mollusc, often twelve inches long and
tiMBER. 11
half-an-inch in diameter, which bores its way through the wood
and thus destroys it. The ravages made by this animal in many
dockyards are notorious. It attacks most kinds of woods and
destroys them quickly. Many attempts have been made with
varying success to prevent the depredations of these animals ;
the expedients adopted include coating the piles and other wood-
work with sheet-copper, driving flat-headed nails close together
into the timber, saturating the wood with creosote, etc.
Termites (white ants), and various other organisms also
attack many kinds of wood and quickly destroy them. As
wood attacked by these animals is recognised easily by the
forester or timber merchant, it rarely comes under the notice
of the wood- worker ; a detailed description of the injury is
therefore unnecessary here.
Preservation. — In order that wood may be durable it must
be perfectly free from sapwood, shakes, and other defects, have
been properly seasoned, and be well ventilated.
Paint is perhaps one of the best preservatives for finished
woodwork that has to be exposed to the weather, as it not only
renders the surface impervious to wet and other atmospheric
influences, but also lends itself to decoration. For inside work,
painting, varnishing, or polishing is resorted to, as much for
cleanliness and decoration, as for preservation. For rough out-
side work, tarring is often adopted, and is a good substitute for
painting.
Timber which is buried in the ground — for example, posts for
hoardings, rail fencings, etc. — may be preserved either by
tarring: or cliarring the surface of the part that has to be buried.
Cliarring consists of burning the whole of the outer surface so
that it is covered with a layer of charcoal. The charcoal acts as
a preservative and protects the interior of the timber from
parasitic growths. It should, however, be understood that
painting, tarring, or charring will not preserve unseasoned or
imperfectly seasoned wood. On the contrary, by closing the
pores it may prevent the escape of the sap from the wood, and
thus induce a state favourable to decay.
Creosote oil, a coal tar pioduct, which is a powerful antiseptic,
is perhaps the most extensively used of all timber preservatives.
It is forced into the pores of the wood under pressure after the
sap has been removed by previous seasoning. The process ia
hriefiy aa follows : The seasoned timber is p\acft^ m ^ n«to\\^\)
12 A MANUAL OF CARPENTRY AND JOINERY.
iron cylinder connected with an air pump. The air pump is
worked until the pressure inside the cylinder is from one-sixth
to one-eighth that of the outside air. By this means the air
is ahnost entirely withdrawn from the pores of the wood.
Creosote oil, at a temperature of about 110" F., is then admitted
into the cylinder and is sucked up by the air-exhausted pores of
the wood. After the timber has taken up as much oil as it can
under these conditions, more creosote is forced into the cylinder
at a pressure of from 8 to 10 atmospheres. The timber is thus
made to take up more oil, and the process is continued until the
pores of the wood are impregnated thoroughly with the pre-
servative. In this way some of the softer woods may be made
to absorb 10 lbs. of creosote oil per cubic foot. Creosote is the
best known preservative against the attack of destructive
organisms. Its more general use as a preservative is prevented
by the obnoxious smell which the timber permanently retains.
Other preservatives, which consist of chemicals dissolved in
water, have been used to a limited extent for saturating the
timber, but have been found either very costly, of poisonous
character, or liable to affect the strength or colour of the
timber, and have therefore not become adopted generally.
Among these chemical methods are :
Kyan'B process, which consists of impregnating the timber
with a solution in which 1 lb. of corrosive sublimate (bichloride
of mercury) is dissolved in 10 gallons of water ;
Burnett's process, in which zinc chloride, in the proportion of
1 lb. to 4 gallons of water, is forced by pressure into the pores
of the wood ;
Bouclierie's system, where 1 lb. of copper sulphate dissolved in
about 12 gallons of water is used as the preservative, and is
forced into the timber.
The I^Gden-Bretenneau process of Electric seasoning is a recent
invention for seasoning and preserving timber for which nmch
is claimed. It consists of replacing the sap in the pores of the
wood by solid matter, which is insoluble and aseptic. The wood
is placed in a vat containing the solution, and a sheet of lead
connected to the positive pole of a dynamo is placed under it,
a second sheet of lead connected to the negative pole is placed
in a shallow wooden tray on the top of the material being
treated. By electro-capillary attraction the sap is drawn out
and rises to the surface, being replaced by the preserving
TIMHKR.
Hkea fi'niii five fo eiglit Imurs, after
goud woatlier I'oiiderB the
Pwolutioii. The piow
■which a, fortnight's
wood fit for use.
Qualities of Good Timber.^ From the foregoing conaLdera-
tiona it will be seen thnt defects and disenHOs are \evy prevalent
in timber ; it must be borne in mind also that the quality and
durability depend largely iipm the nature of the soil in which
the tree grows, the ti't.atineiit of the tree during growth, the
method of converaion, the care taken to effeut proper aeaaoning,
and the method of preaervation.
For conatructional purposes wood should be straight-grained,
free from large, loose, or deaci knots, and from Kajjwood. The
k^nnual rings should be oi even thickneas ; the cloaer they are
^ther the stronger is the timber ;
Ind as a rule the darker the colour
naturally-coloured woods, the
er. The timlier should be
nreet-sraelling, and when planed
X should have a firm, bright, silky j
lustre. A disagreeable smell, a
woolly surface, or a chalky appear-
ance, indicates decay. The timber
should be a good conductor of
sound and, however long the piece, pjg jj^ P,j i^
the ticking of a watch, or the
scratching of one end, should be distinctly heard by anyone
"' tening at the other end. When used for framing, less danger
C shrinkage, and better results in other reapecta, are obtained.
Kall the pieces are cut ao that their width is perpendicular to
e annual rings, with the heart edge inwards. When possible
KiBecond seasoning after framing before finally finiahing olF the
ork should take place.
ft Tor caiTying purposes, a beam which has the annual rings
"ben in position (Fig. 13) is stronger than when the
pual rings are horizontal as shown in Fig. 14, in the propoi-
n of about 8 to 7. Floor boards shrink less and wear longer
n cut with the annual rings at right anglea to the exposed
a ; if they are to be cut with the rings parallel to the
B they ahould, to prevent shelling, have the heart aide
Q when placed in poaition.
Varieties o/Tuuber.— Most of the timber used \iil'teKCfi<m\.CT
14 A MANUAL OF CARPENTRY AND JOINERY.
iH imported. Ah previously mentioned, it is classed as "soft-
wood" and " hanl-w(MKl." For carpentei's' and joiners' work the
soft-woods are extensively iwed, both on account of their abund-
ance, their small cost as compared with many hard-woods, and
the ease with which they can be worked. Hard- woods are,
however, employed where strength is necessary, or where a
superior finisli is d(}siral)le. The soft-woods in most general
use are red deal, white deaU yellow pine^ and pitch pine.
Bed Deal, Yellow Deal, Bed or Yellow Fir, Northern
Pine, and Scotch Fir are diftei-ent names given to the wood
obtained from the same species of tree (Pinus sylvestris). As
a very large quantity of this timber is exported from the ports
on the Biiltic Sea it is often described as Baltic fir. It is the
product of one of the conifers which flourishes best in exposed
mountainous districts in a dry sandy soil. The annual rings are
very distinctly marked, and vary in thickness from \ ^ ^ oi
an inch. The wood varies considerably both in texture and
appearance, the closer-grained wood being very even and of a
yellowish colour, while the more quickly grown timber, with
coarse annual rings, yields a wood which is rich in resin and of a
reddish colour. This resinous character renders it very durable,
especially for outside work. The sap-wood, which varies much
in quantity, is of a bluish-colour ; while the knots are of a
hard transparent nature.
Red Deal is one of the strongest and most durable of soft-
woods, the best qualities compai'ing favourably with many
hard-woods. It is one of the most extensively used of soft-
woods for outside work, beams for carrying purposes, floor
and roof timbers, etc., and weighs when dry from 32 to 35 lbs.
per cub. foot.
It grows in abundance in Russia, l*russia, Norway, Sweden,
and Scotland. The best qualities are obtained from St. Petera-
burg, Onega, Dantzic, Archangel, Gefle, and Soderhamm.
White Deal or Spruce is the wood of the spruce fir (Picea
excelsa). In appearance it is of a brownish- white colour, with
annual rings fairly distinct. It is inferior in strength to red
deal. It is more liable to shrink and warp during seasoning,
and the poorer qualities contain hard glassy knots which
increase the difficulty of working it. The sapwood is scarcely
distinguishable from the heartwood. It is used for scaffold
poles and planks for temporary constructional work, and being
TIMBER. 15
cheap as compared with most other woods, it is used in many
parts of the country for such work in buildings as floor joists,
roof timbers, floor boards, etc. It is also in much demand
for packing cases, telegraph poles, fencing, etc. It weighs from
30 to 36 lbs. per cub. foot when dry.
It is obtained from Russia, Norway, Sweden, and North
America. The best qualities are shipped from Onega, St.
Petersburg, Riga, and Christiania.
Yellow Pine {Pinus strohiis) is an American timber. It is
known in America as the white pine. It is very soft, of
uniform texture, of a honey-yellow, or straw, colour, and is
easily worked. The annual rings are not so distinct as those
of the red or white deal, and the sapwood is distinguished easily
by its bluish colour. The wood is fairly durable in dry situa-
tions, but very liable to dry rot when used in damp un ventilated
positions. It is used extensively for internal joiners'- work, for
pattern-making, and by the cabinet-maker for the cheaper kinds
of furniture.
Yellow pine is not so strong as red deal, nor does it warp like
white deal. Its weight when dry is from 24 to 28 lbs. per cub.
foot. It grows in North America and in Canada. Some of the
best yellow pine is shipped at Quebec.
Pitch Pine is a heavy resinous timber which grows in the
Southern part of North America. There are several trees the
wood of which receives this name, among which are the long-
leafed pine {P. palustris or P. Au8tralis\ the short-leaved pine
{P. echinata or P, mitts), the loblolly pine (P, taeda) and the
Cuban pine (P. Cvherms). Although each of these trees diflfers
in some of its characteristics from the others, the wood from
them is scarcely distinguishable, and the result is that it is mixed
indiscriminately, and classed in this country as pitch pine.
Pitch pine is noted for its straight grain, freedom from large
loose knots, and for the large amount of resin it contains. It
may be described as of resinous appearance. The annual rings
are very distinct and regular, while the sap-wood, being of a
bluish colour, is easily distinguishable from the heart-wood.
Pitch pine is chiefly imported. into this country in the balk,
and being obtainable in large sizes— up to 70 feet in length and
20 inches square in section — it is in much demand for heavy
beams for engineering structures, heavy scaffolding, gantries.,
shoring and abruttiDg, for roof tiusses, wooden girdera, ^ii^ XXi'^
16 A MANUAL OF CARPENTRY AND JOINERY. '
heavy beams of carpenters' work generally. It is also used for
the finished woodwork of such public buildings as schools,
churches, etc., where the resinous appearance and grain of the
wood lend themselves to varnishing instead of painting. Some
of the trees yield a wood that has a wavy, or curly, grain. This
wood, which has a beautiful appearance, is much sought after
for panels and other decorative work.
Pitch pine weighs from 38 to 44 lbs. per cub. foot when
dry. The chief ports from which it is shipped are Pensacola,
Savannah, and Darien.
Canadian Bed Pine is the product of a tree (Pinus resinosa)
which grows in North America and Canada. In appearance
this wood is similar to the lighter kinds of pitch pine, and is
often substituted for it. It compares favourably with red deal,
the best quality being very clean and free from defects. It is
not in great demand in this country.
Oregon Pine, known as the Douglas pine, is the product of
one of the largest of the American pines, or, to be more correct,
fir trees {Pseudotsuga Bouglasii), It is found in the Western
part of N. America. This wood is of a reddish-white colour,
fairly strong, straight grained, of quick growth, and can be
obtained of very large size. It is sometimes used as a substitute
for red deal or yellow pine in buildings.
Sequoia or Califomian Bedwood is an American timber
obtained from a tree {Sequoia sempervirens) which often grows to
a height of 400 feet, and a diameter varying from 12 to 30 feet.
The wood is of a dark brownish-red colour, with coarse annual
rings, and is liable to be brittle and lacking in strength. It is
obtainable in very large pieces, but is not much used in the
construction of buildings.
Larch {Larix Europaea) is a native of the European Alps, and
also grows abundantly in Russia and Siberia. It is a light,
tough, coarse-grained wood (Fig. 3), red or yellowish-white
in colour, and has an excessive tendency to shrink and warp.
Its coarse grain and warping tendencies prevent its general
use for finished work of importance. It can be used with
advantage for scaffolding poles, rough boarding, piles, etc.
Hard Woods. Oak. — Many different varieties of oak grow
both in this and in other countries. Querents rohur pedunculata
(the common oak) and Qiierctis rohur sesdliflora are the two
varieties most common in the British Isles.
TIMBER. 17
British oak is regarded as ime of the strongest and most
durable of woods. It ia generally taken as the standal'd when
comparisona are made with other woods. It is tough, hcu'd,
strong and ver; elastic, the grain is of even texture, and it
contiiiiiB a powerful acid which rapidly corrodes iron fast«iiingfl,
and leaveH a blue stain iu the wood. Britiuh oak is of a light-
brown colour, and when cut in a plane pei'pendicular to the
annual rings shows silvery patches (silver giuin).
It ia used for all kinds of engineering structurea, by ship-
builders, wheelwrights, coach-builders and coopers; cabinet-
makers consider it one of their most valuable woods, while the
builder uses it where great strength and durability are requii-ed,
as well as in important buildings for decoiative work, where
advantage ia taken of the beautiful marking of the silver grain.
American oak, many varieties of which eiist, is not so strong,
nor ao hard as the British oak. It baa a coai'se grain, ia of a
reddiah-brown colour, and is much used as a substitute for
British oak.
The oak also grows in Bussia, Norway, and other European
eountriea, and ia imported into this country in the log or balk.
Each kind has its peculiar chaiacteriatic, distinguishable only
by the expert, and as the supply of British oak ia not equal to
the demand, foreign oak, being more plentiful and consequently
often substituted. Oak weighs from 45 to 60 Iba.
cub. foot when dry.
Teak {Tectona grandis) is found in Clentral and Southern
India. It is a heavy, atrong, straight- grained wood conlaining
an aromatic reainoua oil which tenda to preserve iron fastenings
and also acts aa a preservative against worms, ants, etc. It ia
a very durable wood, of a greenish -brown colour, not so liable
to shrink and warp as some woods, and is suitable for use in
floors which are subject to heavy traffic, in treads of stairs,
wooden silla, and where great strength ia required. It ia railcll
used by the ship-builder and for railway atock.
ly (Mahogaiii mmeUnia) is obtained from Central
and from t.Hiba, and other West Indian Islands,
lOgany may be divided into two classes :
1) Bpaniah, or Cuba, Hahosany ia hard, compact, of even
reddish-brown colour, with chalk-like lines showing
surface. It often abows a lieautifully marked grain, it ia
ible to twis^ ami is capable of being wrought to aYvj
the (I
mi
18 A MANUAL OF CARPENTRY AND JOINERY.
finished surface which polishes readily, and thus shows the
grain to great advantage.
This wood is used for the best class of superior joiners'-work,
hand-rails for staircases,. etc., and is also much in demand by
the cabinet-maker.
(2) Honduras or Bay Mahogany, obtained from Central America,
has some of the characteristics of the former variety. It is,
however, much softer, more easily worked, and is not so rich in
colour, nor does it possess the beautiful grain of Spanish
mahogany. It is much used as a cheaper substitute for that
wood.
Walnut (Juglaiis regia) grows in Southern Europe, in Asia,
America, and also in this country. It is a hard wood, brown in
colour, close grained, has a beautiful figure, and when wrought
will take a fine polish. The best kind comes from Italy. It
is used in superior joiners'-work and also for furniture.
Many other kinds of timber are used to a limited extent for
special purposes by the carpenter and joiner. A detailed
description of these is beyond the scope of this book. The
following, however, call for casual reference :
Ash is a light-coloured wood with annual rings very distinct,
and is noted for its elasticity and its toughness. It is used by
the coachbuilder, the wheelwright, the cabinet maker, and for
agricultural implements.
Beech is of hard, even grain, of a reddish colour, and is used
for furniture, wood-turning, and by wood-working toolmakers.
Birch is very hard, liable to excessive shrinkage and warping,
it makes good flooring for heavy wear, and is much used by the
cabinet-maker and wood-turner.
Chestnut being of a brownish colour resembles oak, excepting
that it has no visible medullary rays. It is used for piles, and
occasionally as a substitute for oak.
Elm is a coarse-grained wood which is very durable in damp
situations.
Maple has a clean, white, satin-like appearance, with a hard
close grain which is not liable to splinter. It is a very suitable
wood for superior flooring.
Sycamore, which is allied to the maple, has a close compact
grain, with a clean appearance, and is used by the wood-turner
for domestic requirements, and also in the fittings of butchers'
shops by reason of its clean appearance.
TIMBER. 19
The ash, beech, birch, chestnut, elm, maple and sycamore are
all trees that grow in a temperate climate, and are consequently
found in this country, most European countries, and in America.
Canary Wood. — There are two or three kinds of wood which
are indiscriminately mixed and known as canary wood :
American white wood, bass wood, and tulip- tree wood. All
kinds grow in America, are of a light yellowish-green colour,
not very hard, easily worked, and can be obtained in large size.
Canary wood is often used for panels, and also for furniture.
Greenheart is obtained from South Aiuerica and the West
Indies. It is of dark greenish colour, heavy, even-grained, and
of oily nature. It is used for heavy engineering work, piles,
dock gates, bridge construction, etc.
Jarrah wood is obtained from Western Australia, and has a
reddish-brown appearance very much like mahogany. Being a
very hard, close-grained wood, it is used for heavy engineering
work, for piles, for street paving, and the best qualities for
furniture.
Rosewood is obtained from Southern India and Brazil. It is
of a rich dark colour, hard and even texture, and possesses a
beautiful grain. It is capable of a high pulish, and is used by
the cabinet-maker and occasionally for superior joiners'- work
Summary.
Trees used for timber arc classified as :
(a) Hard wood, e.g. oak, ash, beech, birch, mahogany, walnut,
etc. ; usually have broad leaves ; non-resinous.
(h) Soft wood, e.g. red de^l, white deal, yellow pine, pitch pine,
etc. ; markedly resinous ; leaves needle shaped.
The wood of timber consists of concentric bands called annual
rings : each ring represents a year's growth.
The medullary rays are radial strips of tissue reaching from the
pith to the bark. In some trees they are not easily seen.
Trees should be cut down ii> the early winter, and should be so
converted into quartering or planks that the shrinkage during
seasoning will he uniform.
Seasoning is the process of drying to which wood is subjected to
make it fit for use. The commonest methods are "natural " season-
ing and hot-air seasoning.
The principal defects of tiniber arc due to mechanical shakes, various
diseases set up by fungi, and injury by insects and otWex 9u&ra\8X%.
20 A MANUAL OF CARPENTRY AND JOINERY.
Timber is preserved by painting, charring, and various methods
of chemical treatment.
Qood timber is free from disease, shakes, dead knots, and sap-
wood, and should be straight grained. The smell and the power of
conducting sound are valuable tests. The suitability for various
purposes is affected by the manner of sawing the log.
Most of the timber used in this country is Imported.
The soft woods most commonly used are obtained from the pines
and firs, amongst which are red or yellow deal, white deal or spruce,
yellow pine, and pitch pine.
The hard woods used include oak, teak, mahogany, walnut, ash,
beech, birch, elm, sycamore, etc.
Questions on Chapter I.
1. Describe the method of growth of the wood of some common
tree. What is the cause of the formation of annual rings ?
2. Draw a cross section through the trunk of an oak tree, about
40 years old, naming the various parts shown. Describe the
appearance of a radial longitudinal section of the same tree trunk,
and explain the cause of the marking known as " silver grain."
3. What is the difference between heartwood and sapwood? How
is the difference produced, and how does it affect the value of the wood?
4. At what time of the year is it best to cut down trees, and
why ? What is meant by " converting," what is its object, and how
is it carried out in (a) oak ; (b) white deal ?
5. Why should timber be seasoned ? What effect has Masoning
upon its weight and size ? What will be the result if unseasoned
timber is used in (a) carpenters' ; (h) joiners' work ?
6. Describe the chief methods of seasoning timber, and compare
their advantages.
7. What are the chief defects to be found in timber, and how are
they produced ?
8. Describe the difference between dry rot and wet rot. State
how these diseases originate, and how they may best be combated.
9. Describe the various methods of preserving timber.
10. Enumerate the chief points to be looked for in the selection of
timber of good quality. %
11. Give a descriptieh of the following soft woods : white deal, red
or yellow deal, yellow pine, pitch pine. State the distinguishing
features of each, the chief sources of supply, and the purposes for
which each is most suitable.
12. Describe the principal varieties of hard wood, and state for
what purposes each kind is specially suitable.
CHAPTER II.
PLANE GEOMETBT.
A STUDENT can neither prepare nor properly understand the
working drawings necessary before the varied work of Carpentry
and Joinery can be successfully undertaken, unless he has some
preliminary knowledge of Practical Geometry. As it is unlikely
that this preliminary knowledge is possessed by all readers of
this book, it will be necessary at the outset to deal briefly with
some of the more essential principles of the subject.
The student is, however, strongly recommended to make a
systematic study of Practical, Plane, and Solid Geometry, as the
space here available is insufficient for more than a consideration
of a few fundamental principles.
Drawing Instmments. — The student will require a drawing-
board. Tee-square, set squares, dividers, compasses, pencils,
india-rubber, etc. For ordinary class work the drawing-board
(preferably of yellow pine) may conveniently be 23" long and
16" wide. It will then be suitable for use with half an imperial
sheet of drawing paper. The Tee-square, which may have either
a tapering or parallel blade, should be slightly longer than the
board. To allow the set square to slide over the stock of the
Tee-square, it is better to have the blade screwed on to the
stock rather than let in flush. Two set squares, one with
angles of 90, 60, and 30 degrees, and the other with angles
of 9u, 45, and 45 degrees are required. These may be of hard-
wood, but are better of celluloid. The accuracy and ease with
which drawings can be made depends largely upon the quality
of the instruments used. Inexperienced students would do
well, therefore, to seek advice before purchasing such instru-
ments as compasses, dividers, etc., as many cheap Vixx^ ^Tao«Xi
22 A MANUAL OF CARPENTRY AND JOINERY.
Chiselpoint.
'sy
worthless sets are put upon the market. HB pencils are used
for taking notes, but harder pencils are necessary for drawing ;
H or HH are the most
suitable. Cheap pencils
of poor quality should
not be used. The method
of sharpening pencils de-
serves attention. Figs.
15 and 16 show a pencil
sharpened with a chisel
point. A point formed
in this manner will last
longer, when used for
drawing, than the rounded
pencil -point shown in
Fig. 17.
FiQ. 15. Fio. 16. Fig. 17. Measurement of
Length. — In this country
linear measurements are usually made in yards, feet," inches,
and fractions of an inch. The usual sub-divisions of the inch
are eighths, tenths, and twelfths. The sub-divisions of the
inch generally employed by carpenters and joiners are powers
of two, giving ^", J", \'\ etc. In geometry, however, the sub-
divisions are often given in decimals, and the inch is then
divided into tenths.
In many continental countries the metric system is adopted.
The unit of measurement in the metric system is the metre,
equal to 39*37 English inches. This is divided into 10 deci-
metres ; the decimetre is divided into 10 centimetres ; and the
centimetre is divided into 10 millimetres.
Measurement of Angles.— Definition. An a7igle is the incli-
'nation of two lines which meet at a 'point in a plane. An angle
may, in familiar language, be said to be " the size of the corner."
It ought to be noticed that an angle does not in any sense
depend on the length of the lines "containing" it. If two lines
AB and CB meet at the point B (Fig. 18) the angle contained by
AB and CB is referred to as " the angle A BC^^ If two straight
lines be drawn to cross each other so that the four resulting
angles are equal (Fig. 19), the lines are said to be perpendicular^
^ In ordinary work it will generally be found convenient to draw perpen-
dicular lines with the aid of Tee and set squares.
PLANE GEOMETRY.
23
to each other and the angles are right angles. A right angle is
divided into 90 equal parts which are called degrees (written °).
9or
Right
angle
Fig. 18.
Fio. 19.
It follows that the sum of all angles which meet at a point in a
plane {i.e. in a flat surface) is 4 x 90° = 360°.
Several methods are adopted for measuring angles, but possibly
the easiest and the most common is by means of the protractor.
O30k «s M WToloiaiOTW » 40 JO^
^0
11 1 ml I Ml I iiiitiinl
2e^
10--
»i iilii 111 mil iliiliiir
""Imiliiiilmi
Fig. 20.
Fig. 20 shows a rectangular protractor with the main divisions
indicated thereon.
PBELIMINABT DEFINITIONS.
Paxallel lines are everywhere the same distance apart, and
therefore never meet however far they are produced.
An acute angle is one which is
smaller than a right angle (Fig. 18).
An obtuse angle is one that is
greater than a right angle (Fig. 21).
A circle is a plane figure contained \ Obtuse angle
by one curved line which is called
the drcuinference ; the line is such Fio. 21.
24 A MANUAL OF CARPENTRY AND JOINERY.
that all points in it are equidistant from a point within the
circle called the centre (Fig. 22).
The radios of a circle is a straight line drawn from the
centre to the circumference. It follows from the definition
xunfcrcnce
Pia. 23.
Segment oPa circle
Fia. 22.
Chord
Fig. 24.
of the circle that all radii of the same circle are equal
in length.
A diameter of a circle is a straight line passing through
the centre and terminated at both ends by the circumference :
it is equal in length to twice the radius.
Fig. 25.
FiQ. 26.
An arc of a circle is part of the circumference of a circle
(Fig. 23).
A chord is a straight line joining any two points in the circum-
ference of a circle (Fig. 24).
A segment (Fig. 24) is a portion of a circle contained by any
arc and the chord between the extremities of the arc. If the
chord is a diameter the arc is half the circumference, and the
segment is called a semicircle (Fig. 25).
PRELIMINARY DEFINITIONS.
25
A sector is a portion of a circle contained by any two radii
and the arc between their outer ends (Fig. 26).
A tan^rent is a straight line touching,
but not cutting, the circumference of
a circle (Fig. 22). It is always at right
angles to the radius drawn to the point
of contact.
Concentric circles are circles having
the same centre (Fig. 27). Their cir-
cumferences are therefore parallel to
each other. The periphery of a circle
is the length of the circumference. Fkj. 27
SIMPLE EXERCISES INVOLVING THE USE OF
STRAIGHT LINE, ANGLES, AND CIRCLES.
Example 1. — To bisect a given straight line, i.e. to divide it
into two equal jparts.
Let AB (Fig. 28) be the given straight line. Take a pair of
compasses and with centre A {i.e. placing the steel point on the
point A) and radius greater
than one half AB {i.e.
1? separating the legs of the
compasses to any distance
greater than one half of
^D AB) draw the arc CD,
With the same radius (that
is, keeping the compasses
open to the same extent)
and with centre B, draw
Q' r the arc ^i^ intersecting the
Pjq 28. *^^ ^^ ^^ *'^® points G and
H. Join GH {i.e. draw a
straight line from G to H). The point AT where the line Gllcuts
AB bisects AB {i.e. divides it into two equal parts). The line
Gff is perpendicular to the line A B, that is at right angles to it.
Example 2. — To divide a given straight line into any number
Of equal parts {say 5).
Take any straight line A B (Fig. 29) ; from A draw a second
straight line AC, of indefinite length, making an acute angle
A
26 A MANUAL OF CARPENTRY AND JOINERY.
with AB. Along AC mark off 5 equal parts and number them.
Join the point 5 to the point B, and through the points 1, 2, 3,4,
—by means of the set
squares — draw lines par-
allel to bB. These parallel
lines divide AB into the
required number (6) of
equal parts. The divisions
of the inclined line should
be such that the parallel
lines are nearly at right
angles to the given line.
Example 3. — To draw
a circle which shall pau
throitgh three given points not in the same straight line.
Let A, B and C (Fig. 30) be the given points. Join AB and
BC, Bisect AB and BC as in Example 1 by straight lines
Fio. 29.
Fki. 30.
at right angles to AB and BC respectively. Tlie point of
intersection, 0, of the bisectors is the centre of the recjuired
circle.
ExAMi'LK 4. — To bisect a given angle.
Let ABC (Fig. 31) be the given angle. With B as centre
and any radius descril>e an arc cutting BA and BC in the points
SIMPLE EXERCISES.
27
D and E respectively. With centres D and E and any — the
same — radius, describe arcs intersecting at G. The straight line
BG bisects the angle
ABC, the angle ABG
being equal to the angle
CBG.
Example 5.— To draw
a petyendicvlar to a
given straight Une^from
a given point in the line.
Let AB (Fig. 32) be
the given line and C
the given point. With
centre C and any radius
describe arcs intersect-
ing AB m D and E, With D and E respectively as centres
and any radius greater than CD draw area intersecting at F,
The straight line FC is perpendicular to AB.
>CC
>CF
E^B
S3
/^
XF
FiQ. 82.
Pio. 88.
Example 6. — To draw a perpendicular to a given straight line,
from a- given point outside the line.
Let A B (Fig. 33) be the given straight line and C the given
point. With centre C and any radius greater than the perpen-
dicular distance from C to JZ?, draw the arcs intersecting AB
at D and E. With D and /s as centres, and with any — the same
— radius draw arcs intersecting at F. The straight line CF \a
'p^vpendicular to AB.
28 A MANUAL OF CARPENTRY AND JOINERY.
TRIANGLES.
A triangle is a plane figure having three sides. Triangles are
named according to their shape. The sum of the angles in any
triangle is alwajB equal to two right angles (ISO**). A triangle
may therefore have three acute angles (Fig. 34), but it can only
Equilateral
Fio. 84.
Isosceles
Fig. 35.
Right Angled
Fio. 36.
contain one right angle, or one obtuse angle (as an obtuse
angle is greater than a right angle). An equilateral triangle is
one that has all its sides of equal length, and all its angles equaL
Obtuse Angled
Pio. 87.
An isosceles triangle is one that has two sides of equal length.
A scalene triangle has three sides of unequal length.
Figs. 34 to 38 show these diflferent kinds of triangles with the
name of each appended.
Example 1. — To construct an equilateral triangle of given side.
Let AB (Fig. 39) be the given
side. With A as centre and AB as
radius draw an arc of a circle. With
B as centre and the same radius draw
a second arc intersecting the first at
C. Join A C and BO. ABC is the
required triangle. It will be found
by measurement that each angle of
Fio. 89. an equilateral triangle equals 60**.
TRIANGLES.
29
Example 2. — To construct a triangle whose sides are in the
proportion of 3, 4, 5.
Let the line AB (Fig. 40) have a length of 3 + 4 + 5 = 12
units. Divide ABin the required proportions as shown. With
C as centre and radius equal to CA (3 units) draw the arc AE.
y
■ ■ ■ '
B
Pro. 40.
With D as centre and DB (5 units) as radius, draw BE inter-
secting AE at E. Join CE and DE. CDE is the required
triangle.
The solution of many examples in the construction of tri-
angles is simplified by a knowledge of the fact that all the
Pio. 41.
Fio. 42.
amgles opposite the chord of the same segment of a circle are of
eqtud mxignitvde. For example, in a semicircle (Fig. 41) the
angle contained by any two lines drawn from A and B to any
point in the arc is a right angle. When the segment is smaller
than a semicircle (Fig. 42), all the angles contained by any
two lines drawn from the extremities of the chord to any point
in the arc are obtiise angles (a, a), and are of equal magnitude.
If the BegmeDt is greater than a semicircle, ti\[ie Sk.^^.-vv.Ti^'^
30
A MANUAL OF CARPENTRY AND JOINERY.
(the one opposite the chord) is an acute angle (Fig. 43, a, a, a),
all the angles of the same segment being equal.
Fig. 48.
Fio. 44.
Example 3. — 7b construct a right-angled isosceles triangle
halving a given length, of hypotenuse {the side opposite the right
angle).
Let AB (Fig. 44) be the given hypotenuse. On the line AB
construct a semicircle. Then the angle contained by any two
lines drawn from A and 5 to a point in this semicircle will be a
right angle. As an isosceles triangle is in this case required, it
will be necessary to erect a perpendicular line passing through
the centre C of the semicircle and intersecting the arc at D.
Join DA and DB. A DB is the required triangle, for AD is
equal to BD and the angle A DB is in a semicircle and therefore
equals 90 degrees.
Example 4. — On a given base to construct an isosceles triangle
having a vertical angle of 70**.
Let AB (Fig 45) be the given base. Draw CD perpendicular
to and bisecting AB. From A
draw a line making with AB
an angle of 90° minus the apex
angle— i.e. 90° -70" = 20°. The
intersection of this line with CD
gives the centre 0. With OA as
radius complete the segment of
the circle. Join AD and BD.
ABD is the required triangle.
Example 5. — To construct a
triangle co7itaining an angle of
110° and having its two longer sides in the proportion of 4 and 3.
First, determine the segment of a circle which will con-
tain an angle of 110°. Let AB (Fig. 46) be the longest
TRIANGLES.
31
side of the triangle. From A di-aw AO (below AB) making
an angle with AB oi 11 0** - 90" = 20* (the difference between
the required angle and a
right angle). The centre 0
of the segment is the point
where this line intersects
the bisector CD of the line
AB. Then any two lines
drawn from A and B to any
point in the arc will con-
tain the required angle 110%
Next divide AB into 4 equal
parts. With A as centre and ^3 as radius draw the inter-
secting arc 3E. Join AE and BE. ABE is the required
triangle, since ^4^ is to AB as 3 is to 4, and the angle AEB
equals 110°.
Example 6. — At a given point in a given straight line, to draw
an angle equal to a given angle.
Let MON (Fig. 47) be the given angle, and A the given
point on the line AB. On AB with A as centre make AG equal
FiQ. 4(5.
Fm. 47.
to OM. With A as centre and ON SiS radius draw an arc B.
With G as centre and radius MJV draw the arc intersecting at
D. Join AD. Then the angle GAD is equal to MON and is
therefore the required angle.
32 A MANUAL OF CARPENTRY AND JOINERY.
Example 7. — Given an arc of a circle, the centre of which is
inaccesdhley to continue the curve.
Take any three points A, B, (7, in the given arc and join AB,
BC. From any point A' draw the chord A'B' equal to AB and
Fio. 48.
from B' draw B'C such that the angle A' BO is equal to the
angle ABC and BC equal to BC. C is a further point in the
curve. Obtain other points in the same manner and join them
by an even curve.
QUADKILATEKAL FIGURES.
A quadrilateral figure is one which is contained by four
straight lines. The straight lines joining opposite angles of a
quadrilateral figure are called diagonals. Figs. 49 to 64 show
different quadrilateral figures with their names appended.
Square
Fio. 49.
Rectangle
Fio. 60.
Rhombus
Pio. 51.
The sum of the angles of any quadrilateral figure is always
equal to four right angles.
A paralieiograxn is a quadrilateral figure which has two
pairs of parallel sides.
A rectangular figure is one having all its angles right angles.
The two diagonals of any rectangular figure are always equal in
length.
QUADRILATERAL FIGURES. ^
A square (Fig. 49) has all its sides of equal length and all its
angles equal (right angles).
A rectangle or oblone: (Fig. 60) has the opposite sides of
equal length, and contains four right angles.
A rhombus (Fig. 51) has all the sides of equal length, but
the angles are not right angles. It may be described familiarly
8.8 a square pushed out of shape.
Rhomboid Trape|oid Trapezium
Fio. 52. Fio. 53. Fio. 54.
A rhomboid (Fig. 52) has the opposite sides of equal length
but its angles are not right angles.
A trapezoid (Fig. 53) has two sides parallel but of different
lengths.
A trapezium (Fig. 54) has none of its sides parallel.
In all quadrilateral figures except the square and the
rectangle it is necessary to know either the lengths of the
diagonals, or the magnitudes of the angles, in addition to
the lengths of the sides, before the figure can be constructed.
POLYGONS.
A polygon is the name given to any plane figure which is
bounded by straight lines. Usually the name is not applied to
triangles and quadrilateral figures, but only to figures bounded
by more than four straight lines.
A regrular polygron has all its sides of equal length and its
angles are of equal magnitude.
If the sides are not equal the polygon is said to be irregnilar.
Polygons are named according to the number of their sides,
as pentagon (5 sides), hexagon (6 sides), heptagon (7 sides),
octagon (8 sides), nonagon (9 sides), decagon (10 sides), un-
decagon (11 sidesi duo-decagon (12 sides), etc.
jcaj, c
34
A MANUAL OF CARPENTRY AND JOINERY.
Via. 55.
Example 1. — To construct a regrdar hexagon of given side.
Let AB (Fig. 55) l)e the length of the given side. On AB
construct an equilateral triangle AOB. With centre O and.
radius OA draw a circle
passing through A and B,
With the same radius and
starting from A, mark inter-
secting arcs on the cir-
cumference of this circle.
It will be found that six
6(1 ual lengths are thus
obtained. By joining these
points by straight lines, the
re(][uired hexagon is com-
pleted. The angle between
any two sides of a regular
hexagon measures 120*.
This figure can also be
drawn easily with the aid of the 60" set square.
Example 2. — To construct a regular pentagon of given side,
{First method.) Let ^5 (Fig. 56) be the length of the required
side. Produce AB to C. With A as centre and AB dis radius
draw a semicircle. Di-
vide this semicircle (by
trial) into 5 equal parts.
Through the point 2
(always point 2, what-
ever the number of sides
of the polygon) draw the
straight line '2, A . Bisect
2A and AB by lines
at right angles to them.
The point 0 where these
bisecting lines meet is
the centre of the circle
which will contain the
required figure. Start-
ing from A with radius
AB, mark of!' lengths on the circumference of the circle. Join
the points By C, Z), 2, .4. Then ABCD2 is the required pentagon.
Fio. 50.
rOLYGONS.
35
Fio. 57.
If any other regular polygon is required, the same construction
is applicable ; care must l>e taken to divide the semicircle into
as many equal parts as the number of sides of the required
polygon, and to work from the second division.
{Secoiid method.) Let AB (Fig. 57) be the given side. On
AB construct the square ABCDkixA also the equilateral triangle
ABQ, Draw the diagonals of the
square. These intersect at 4, the
centre of a circle which, if drawn
with 4.A as radius, will pass through
the angles of the square ABCD.
The point 6 is the centre of a circle
which with QA as radius will con-
tain a six-sided figure (Ex. 1). By
bisecting the distance between 6
and 4 a point 5 is obtained, which
is the centre of the circle containing
the required pentagon. With centre
5 and radius bA draw the circle
passing through A and B, Take AB as radius, and with A as
starting point "stride" round the circumference of the circle.
By joining the points 5, E, F^ Gy A, the required pentagon is
obtained. This method is applicable to the construction of any
polygon. If a heptagon is required, a distance 6, 7 equal to 5, 6
is measured above the point 6 as shown. The point 7 is the
centre of a circle which with
radius lA will contain a regular
heptagon, as shown in dotted lines
in Fig. 57.
An octagon can be easily drawn
with the aid of the 45° set square
as shown in Fig. 58.
Any regular polygon can be
drawn by directly measuring, with
the protractor, the angles between
the sides. The angle required in
each case is obtained by reasoning
as follows : Every regular polygon
consists of a number of equal isosceles triangles. The sum of
the angles of a triangle is equal to 180". If a heptagon
(Fig. 59) is required, the apex an^j^les of 7 equaX Vao^ct^Vi^
Fio. 58.
36 A MANUAL OF CARPENTRY AND JOINERY.
triangles meet at the centre of the figure. As the sum of the
angles between all the lines drawn through a point equals 360',
the apex-angle of each of these
triangles equals s^<^ = 51 f°.
Each of the other two angles
of each triangle is therefore
equal to
180*
-5iy^
2
64?'. As
two of these are at the angle
between any two sides of a
heptagon, then 64f x 2= 128f
is the required angle.
Similarly the apex angle for
a pentagon is *jfi=72*. The
base angle of each isosceles
triangle is ^ =54 , and
therefore the angle between
Fio. 59. any two sides of the pentagon
is 54" X 2=108".
For an octagon the apex angle of each of the eight triangles
composing it is *^|fi = 45°. The base angle of each of these
triangles is =67^" : therefore the angle between any
two sides is 67 J" x 2 = 135".
For the construction of irregular polygons, the lengths of
the sides, and either the lengths of the diagonals or the magni-
tude of the various angles are required.
mSCBIBED AND CIBCXJMSCBIBED FIQUBES.
An inscribed figure is one that is contained by a larger
figure, and — if an angular one — has its sides terminated by the
sides or the circumference of the larger or circumscribing figure.
If the inscribed figure is a circle, the sides of the circumscribing
figure are tangents to the circle. Thus, a circle which is con-
tained by a triangle and touches each side of the triangle is
named the inscribed circle, while a circle drawn to pass
through the three angular points of the triangle is the circum-
scribing circle of the triangle.
INSCRIBED AND CIRCUMSCRIBED FIGURES. 37
Example 1. — In a given triangle to draw the inscribed circle
(i.e. to draw a circle which
shall touch each side of the
triangle).
Let ABC (Fig. 60) be
the given triangle. Bisect
any two of the angles as
ABCsindBAC. The point
0 where these bisecting
lines intersect is the centre
of the required circle.
With 0 as centre, and
radius equal to the per-
pendicular distance to any
side of the triangle, draw
the circle. This is the
inscribed circle required.
Example 2. — About a
given triangle to draw the
circumscrihitig circle.
Let ABC (Fig. 61) be the given triangle. Bisect any
two sides AB and AC hy lines at right angles to them.
Fio. 60.
>-^.
Pio. 61.
The point 0 where these two intersectoi-s meet is the
required centre, and is equidistant from the points A, B
and C. With 0 as centre, and OA as radius, draw the
required circle.
38 A MANUAL OF CARPENTRY AND JOINERY.
Example 3. —Li a given square to ylace foxir equal circles each
touching two sides of the square and two other circles.
Let A BCD (Fig. 62) be the given square. Bisect the sides
of the square in the points A*, F, Q, II and join EG and FH,
t
x^ — .
-X
Fio. 62.
Draw the diagonals of each of these smaller squares. The
intersections of the diagonals give the centres of the I'equired
circles as shown in the figure.
Example 4. — In a given square to place four equal circles, each
touching one side of the square and two circles.
Let A BCD (Fig. 63) be the given square. Draw the diagonals
AC and BD intersecting in 0, In each of the four triangles
thus obtained place the inscribed ciicle as in Example ].
Example 5. — In a regular hexagon to place six equal circles,
each touching two sides of the hexagon and two other circles.
Let ABCDEF (Fig. 64) be the given hexagon. Bisect the
sides of the figure in the points 1, 2, 3, 4, 6, 6. Join 1 to 4, 2
INSCRIBED AND CIRCUMSCRIBED FIGURES.
39
to 5, 3 to 6. In the quadrilateral figure IA20, bisect any two
angles as shown. The intersection M of these bisecting lines
FiQ. 63.
gives the centre of one of the required circles. In each of the
six quadrilateral figures place a similar circle.
- '^
Example 6. — In a given triangle to draw the inscribed sqnare.
Let A BC (Fig. 65) be the given triangle. From C draw CD
perpendicular to ^^. Draw CE parallel to AB and equal to
40 A MANUAL OF CARPENTRY AND JOINERY.
CT>. Join AE^ intersecting BC at F. Draw FQ parallel to
AB^ and OH and FJ perpendicular Xjo AB, FGHJ is the
required square.
Example 7. — In a regular hexagon to draw the inscribed square.
Let ABCDEF (Fig. 66) be the given hexagon. Join AD and
draw GH perpendicular to and bisecting AD, Through 0 draw
straight lines bisecting the right angles thus obtained. The
points where these lines intersect the sides of the hexagon as
JT, Z, My N are the angular points of the square.
Example 8. — In a given circle to place two given smaller unequal
circles which touch each other
and the given circle.
Let A (Fig. 67) be the
centre and AB the radius
of the given circle. Draw
the diameter BC. On BC
make BD equal to the
radius of one of the small
circles. With D as centre,
and DB as radius, draw
this circle. On CB make
CE equal to the radius
of the second small circle.
From centre A with radius
AE draw an arc. With the same radius measure off from F on
BC the distance FQ. With D as centre, and DQ as radius, draw
the intersecting arc QH. Then H is the required centre of
the second circle.
Pio. 67.
PROPORTION.
41
PROPORTION.
Definitions. — If one quantity bears to a second quantity the
relation which a third bears to a fourth, the four quantities are
said to be in proportion ; thus 2 bears to 3 the same relation which
4 does to 6 ; and 2, 3, 4, and 6 are said to be in proportion, a
statement which is expressed thus 2 : 3 : : 4 : 6. The same fact
may be expressed as 2 : 4 : : 3 : 6 and as 6 : 4 : : 3 : 2 etc. In the
proportion 2 : 3 : : 4 : 6, 6 is said to be the fourth proportional of
2, 3, and 4. In general terms, ii A : B :: B :C, then B is said to
be the mean proportional of A and (7, and C is the third propor-
tional of A and B. If A :B :: C : D then AxD=BxC. Simi-
larly a A:B::B:C then AxC=BxB. The product of the
first and fourth quantities of a proportional is always equal to
the product of the second and third.
PiO. 68
Example 1. — To determine the fourth proportional to three given
straight lines.
This problem depends upon the arrangement of the propor-
tion. Let A, By and C be the given lines and let the proportion
he A : B :: C: X, X being the straight line required.. Draw two
straight lines (Fig. 68) containing
an acute angle, as at 0. On ON
measure OA' equal to ^, and OC
equal to (7, and on OM measure o
OB' equal to B. Join A'B' and
through C draw C'X parallel to
A'R. Then OX is the fourth
•proportional required.
It C :B :: A : X then the result
will be quite different. This is shown in Fig. 69.
represents the fourth proportional to (7, B, and A.
Fio. 69.
Here OX
42 A MANUAL OF CARPENTRY AND JOINERY.
Fio. 70.
Example 2. — To determine a third proportional to two given
straight lines.
Let A and B be the given lines, and let the proportion be
A : B :: B :X, Draw the
Bi..M two lines OM and ON
meeting at an acute angle.
On OM measure OA' equal
to J, and OB^ equal to B.
On ON measure OB' also
equal to B. Join A'B'
and through B^ draw B^X
parallel to A'B\ Then
OX is the required third
proportional.
Example 3. — To find a mean proportioned to two given straight
lines.
Let i4 and 5 (Fig. 71) be
the given lines. Di-aw a
straight line and measure
upon it OA' equal to A,
and OB' equal to B,
Bisect A'B' at C. With
C as centre, and (7/1' as
radius, construct a semi-
circle. From 0 erect a
perpendicular to A'B'
cutting the semicircle at
X, Then OX is the mean
proportional requiied.
B. —
Pia. 71.
SCALES.
As very few details in working drawings can be made of full
size, some definite scale must be adopted to show the necessary
proportions. The scale used varies according to the nature of
the di'awing, as well as to the country in which the work is done.
Thus, the drawings required to illustrate a complete building
are made to a small scale, usually one- eighth of an inch to the
foot in this country ; while the constructional details require to
be shown to a much lai'ger scale. Graduated rules of boxwood,
SCALES.
43
or paper, may be obtained, on which are marked scales of J, |,
S> h h ^» ^h ^» ®^^- inches to the foot. Although these scales
are sufficient for ordinary use, it is occasionally necessary to use
other scales, and the student must know how to construct these
for himself.
Example 1. — To cotistract a scale of one-seventh the full size, to
read to feet and inches.
Draw a straight line AC (Fig. 72) and mark ofi AB one inch
long. From A draw ^^ at any angle (preferably about SO**).
Scafo ot one -seventh, (jj
Fio. 72.
On AE mark off any 12 equal divisions, and number them.
Join the seventh point to B, and through each of the other
points on ^^draw lines parallel to B7, and cutting AC. The
length AB (1") is thus divided into seven equal parts, each
measuring one-seventh of an inch. As the scale is one-seventh
full size, each division represents one inch, and the distance AF
(twelve divisions) represents one foot. Mark the point F zero,
and number the scale as shown. Then XV, e.g. represents a
distance of 1' 4".
Example 2. — To constritct a scale of one-thirtieth full size, so
that one inch represents two feet si.v inches.
On AC (Fig. 73) make AB equal to one inch, and on AE
mark off ten equal parts. Join the tenth point to B, and
through the other points on il^draw lines parallel to i^lO, and
cutting AB as shown. Then each of the smaller divisions on
AB is one-tenth of an inch long, and therefore represents three
inches. Mark the fourth division from A zero, and WMTC^iev ^^a
44 A MANUAL OF CARPENTRY AND JOINERY.
shown in Fig. 73. AF represents one foot, and AB two feet
six inches.
Satfe of One thirtieth (ii,)
I
£
\7f«et
Fio. 73.
Example 3. — To convert an English scale ofZ inches to the foot
into a scale n'pon the Metric system,
A scale of 3 inches to the foot is one-fourth full size. By
dividing the length of a decimetre into four equal parts it will
be found that each of the divisions is one-fourth of a decimetre,
or a decimetre to a scale of one-fourth full size. Bj again
dividing each of these divisions into ten equal parts a scale
is obtained of metric measurements to one-fourth full size, Le.
in the proportion of 3 inches to the foot.
Example 4. — A French working drawing represents one metre
by a length of 40 millimetres. Convert this into an English scale
showing feet and inches.
40 millimetres represent one metre. As there are 1000
millimetres in a metre the representative fraction will be
4feefc
Fia. 74.
\o%^ — ^E' "^^^^ scale is therefore -}g full size. By drawing a
scale in which one inch represents 25 inches (Fig. 74) the
required scale is obtained.
Diagonal Scales. — These are used when very minute divi-
sions are required. When constructing a scale to represent ^^
bi>tli difficult and unsatiafactory to3
100 equal parts in the manner
2lni!hes
already shown. Fig. 75 ehowa how such a diagonal scale ie
constructed. Ten horizontal lines, parallel to the given lines,
are first drawn, at any — the eamo^ distance apart, and vertical
lines erected which divide these into one inch divisions. The
length of one inch is then divided into 10 equal parts. By
drawing the slanting Hnea as shown in Fig. 75, a scale is obtained,
from which any dimension to the second decimal place of an
inch can be measured.
ExdMFLB 5, — To cojialmct a scale of o
inchei, and eighths of an inek.
The scale of one-ninth is first drawn with the division
inches at the left-hand side. Eight additional horizontal lio
intk, to r
i feet.
will be required in this example, as the inches have to he
divided into eighths. By drawing the slanting lines as shown
in Fig. 76 and numbering, the scale is corapletad.
46 A MANUAL OF CARPENTRY AND JOINERY.
Enlarging and Diminishing Figures.— Figs. 77 to 80 are
examples which show how siiuilar figures in definite proportion
to each other may be drawn easily. Fig. 77 shows two similar
triangles ABC a.i\d AEC\ the lengths of the sides of which are
in the proportion of 2 and 1. By bisecting ABvaE^ and draw-
ing EC' parallel to BC^ the line JC is bisected in C^ and EO is
one half the length of EC.
B*. ,€■
Fio. 77.
Pro. 78.
Fig. 78 shows how, by a similar method, a small irregular
figure may be enlarged in any desired proportion. It is required
to draw a figure similar to A BCDE^ the sides of which are to
N
N
>^~V2'l{'-,4.'
N N
N S
^--,-
^"3-;
Fia. 79.
the corresponding sides of A BCDE as 3 is to 2. AB^ AC^ AD^
AE are produced. AE is made one and a half times AB, and
the figure is completed by drawing parallels,
ENLARGING AND DIMINIBHINO FIGURIS.
In Fig. 79, which in the section of a common form of mould-
ing, vertical and horizontal lines 1, 2, 3, and 1', 2', 3', a,re first
drawn. Radiating dotted lines are then drawn, from the points
in which these ordinates intersect the straight sides of the
monjding, to a convenient point outside the figure. The pro-
portion required is nieaaured on one of these lines, and the
diminished or enlaiged figure is then obtained hy di'awing lines
which intersect the radiating lines, and are parallel to corre-
sponding lines of the given figure. Fig. 80 shows a somewhat
more complicated moulding drawn out in a similar manner.
QneBtions on Chaptet IL
1. In mensuring the angle of a building, lengths of 7 ft. and fi ft.
respcotivoly aro measured along the walls from the oomer; the
distance between the two points obtained is 9 ft. What is tho
iiiclLiiatioN (in degror's) of tbo walla to eaoh other!
2. A segmental arch over an opening 5 ft. wide has a rifio in thu
middle of 1 ft. 3 in. Dotermino the radivis of tlie curve.
3. The two parallel walls of a building 14 ft. wide (outside
measurement) have a difFeroncc in height of 6 ft. What U tAvfi
length of tho oommoa rafters r^uirod for the rooil
48 A MANUAL OF CARPENTRY AND JOINERY.
4. Construct a square having a diagonal 4 in. long.
5. Construct a regular pentagon of 1 '25 in. aide.
6. Construct an octagon within a square of 2 in. side. Construct
a heptagon of 1 in. edge. (C. and G. Prel. 1900.)
7. Determine the length of the side of a square inscribed in a
circle 2*i5 in. in diameter.
8. Draw the circumscribing circle about a rectangle having a
diagonal 3 in. long, and one side 1*25 in. long.
9. An arch with a rise of 3 in. and 4 ft. span is the segment of a
circle. Show the method of obtaining this curve without using the
centre of the circle. (C. and G. Prel. 1904.)
10. .Draw a triangle the sides of which are in the proportion of
3, 4, and 6, the perimeter being 7 in. Draw the inscribed and
circumscribing circles.
11. About a circle 1*2 in. radius, draw a triangle the sides of
which are in the ratio of 3, 4, and 5.
12. Describe the method of inscribing in a circle any regular
polygon. On a given line 2 inches long construct a pentagon.
(C. andG. Prel. 1898.)
13. Within a circle of 1 in. radius construct a regular pentagon.
(C. andG. Prel. 1901.)
14. Find graphically a number which bears the same proportion
to 8 which 5 bears to 4 ; also a number which bears the same pro-
portion to 13 that 13 does to 9.
15. Two upright posts 16 ft. apart, fixed on a level site, are
respectively 10 ft. and 5 ft. high. Determine graphically the length
of two other posts placed between these at 4 ft. and 9 ft. distances
respectively from the shorter post, so that the upper ends of all the
posts are in line.
16. Make a plane scale to read 2J in. to 1 ft. , not less than 3 ft.
to be shown. (C. and G. Prel. 1903.)
17. Construct a plain scale of IJ in. to 1 ft., long enough to
measure 4 ft. (C. and G. Prel. 1904.)
18. Construct a diagonal scale of ^V ^^^ size to read feet, inches,
and eighths of an inch.
19. Copy Fig. 78, A'B'G'D'E'y p. 46, to the size given, and con-
struct a similar figure, the sides of which are 1 '75 times the size of
those given.
20. Copy, to the same size, the section of moulding given in
Fig. 80, p. 47. Draw a similar section to one and a half times the
size.
CHAPTER III.
SOLID aEOMETBY.
Methods of Projection.— It is ditticult to represent, or
project, on the aurface of a flat sheet of paper the true shape of
a solid object, and various niethoda have been devised to over-
come this difficult J.
A perspecUve drawing (Fij;. 81) rejireseiits tlie object as seen
from one point of view, and the result ix a picture suoh as
'A perapoetlvo drawing
might be obtained by photography. As a inorlnng drawing, the
object of which is to furnish the workman with all details of ;.
construction, such a view is unsatisfactory.
An iMnnetric drawing (Fij;. 82), which attempts to conibiiie
pictorial effect with correct pi-oportion, is possibly better than a
perspective sketch, but it is also of limited application.
The only really satisfactory method is to make, from sevOTuA
different points o/ view, geparate drawings whict reptftaeiA ^ilha
BO A MANUAL OF CARPENTRY AND JOINERY.
details of the object in accurate proportion. Tliie last method
is known aa orthographic prajMUon. Tliree riewH &re generally
repi'esented ; that view which Bhowa the appearance as seeo
directly from above is called
a idan ; those which repre-
sent views from positions on
a level with the object are
called slevatloiu ; and those
which show internal details,
obtained by supposing the
object cut through in various
directions by planes, are called
In orthographic projection,
be views are supposed to be
projected" from the object,
on to planes called co-ordinate
planet. Thus, in Fig. 83, which
of these planes and a solid object,
i.F. is a hoTlxontol plane. Suppose
>
is a pictorial (isouictiic) viev
F.v.p. is a vertical jOxat, and
straight lines drawn
(projected) from each
angle of the object and
at right angles to the
two planes. The figure
a'b'ef is the projection
onr.v.p. It is called the „
elevation, and abed is •■
the projection on the
H.p. ; it is the plan, n
The two projections
represent what would
be seen by any observer
looking at the object
from the front and fixini
alwve respectively. The intersection of these two reference
planes is called the groimd line, and is usually lettered ^.-
Siniilaply, an elevation of the object may be pi-ojected upon
a third plane, s.v.p.
It follows that while, with the object in any given position,
oniy one plan can be drawn, any number of elevations may be
d::
SOME SIMPLE SOLIDS 61
obtained ; the only stipuktion is that the vertical plane of
projection shall be at right angles to the direction of the view.
The three planea with their projectiona are represented on
one surface by supposing the vertical planes to be revolved
back on their base lines as hinges, until they ate in the same
plane as the h.p. The part below xy then represents tlie h.p.,
and the part above xg the v.p. A comparison of Fig. 83 and
Fig. 84 will show how this takes place. The dotted lines drawn
from one projection to another are always perpendicular to xt/
and are called projectors. A uniform syatem of lettering is
always adopted in solid geometry, and a careful attention to
the lettering will aid in the solution of the questions. '!%« .
capital letter (A) indicates the point (or corner) ot an object in
space, the aame letter in italics with a da^h {a') is used for the
elevation of the point, and the aanie letter without the dash
(a) for its plan. Additional elevations of the point may be
indicated with the same letter with a numeral (a^).
Some Simple Solids.— The study of solid geometry ia best
commenced by projecting aonie of the simpler geometrical aolids
such as the cube, priam, pyramid, cone, cylinder, etc. After this
it will be necessary to conatder the projection of straight lines
Pyramid Cylinder
in different positions ; and then inclined and ol)lique planes —
that is, planes inclined to the rectangular planes — must be
considered.
A cube ia a Bolid figure bounded by six square faces (Fig. 85).
A ijtlBm (Fig. 66) is a soJid figure whose two ends aj:e qI ^^«
52
A MANUAL OF CARPENTRY AND JOINERY.
same shape and size and lie in parallel planes. An imaginary
straight line joining the centres of the ends is called the aarU.
A pyramid (Fig. 87) is bounded by a base and a number of
triangular faces meeting at a point called the a'pex.
Both the prism and the pyramid are named according to the
shape of the base ; they may be either triangular^ square^ rect-
angulaVy or 'polygonal. A right prism or pyramid is one that has
the base at right angles to the axis. If the base is not at right
angles to the axis the prism or pyramid is said to be ohliqiie.
A cylinder (Fig. 88) is a prism which has a circular base.
A cone (Fig. 89) is a pyramid with a circular base. A conical
surface may be supposed to be developed by revolving a right
angled triangle around one of the sides containing the right
Cone
Fig. 89.
Sphere
Fig. 90.
Tetrahedron Octahedron
Fig. 91.
Fio. 92.
angle. Any straight line joining the apex to any point on the
circumference of the base is called a generator of the cone.
A sphere (Fig. 90) is generated by a semi-circle revolving
upon its diameter. Every part of the surface is equidistant
from the centre.
A tetrahedron (Fig. 91) is a solid having four equal faces all
of which are equilateral triangles. It is a particular kind of
triangular pyramid.
An octadedron is a solid having eight equal faces all equi-
lateral triangles (Fig. 92).
When working the following examples it is very advisable to
be provided with the necessary geometrical solids, and also a
piece of stiff paper or cardboard, with the xy line drawn across
the middle of it. By folding this paper along xy a model of
the co-ordinate planes is obtained, and the student can with the
PROJECTION OF SOLIDS.
53
aid of this and the solids get a clear conception of the pro-
jections required. Much depends upon the position in which
the solid is to be drawn ; perhaps the plan will have to be
drawn first, though sometimes the plan can only be obtained
after the elevation has been drawn ; while it frequently happens
that neither the plan nor the elevation can be drawn at once in
the required position. In this case, supplementary drawings
must be made first, and from these the necessary projections
are obtained. In the projection of lines, a pencil or a straight
piece of wire can be used advantageously ; while for inclined
and oblique planes the set square, or a triangular piece of card-
board, is useful for purposes of illustration.
Example 1. — To draiv the plan and elevation of a cube when
one face U in the H.P. and a second face inclined to the V.P,
at 30". Draw a new elevation of the cube mi any new xy.
Fig. 93 shows the plan and elevation required. It will be
seen that the plan is a
square, and as all 3< b (J C
the vertical faces of the
solid are inclined to the
vertical plane, it is first
necessary to draw the
plan, and then project
the elevation from it.
The projected must
always be at right angles
to ocy. For the second
elevation, let afxf be
the ground line. Pro-
ject from the plan (at
right angles to j/y') and
measure the height of a^, 6^, c^, d'^^ equal to the height of
a', 6', c', d\ respectively.
Example 2. — To draw the plan and elevation of a square-based
pyramid^ when the base lies in the H.P. aiid one edge of the base is
inclined to tJie V.P. at 45°. Draw a new elevation on any vertical
plane not parallel to either a diagonal or a side of the base.
Fig. 94 shows the required projections. In this example it is
first necessai'y to draw the plan, and from it to draw projectors
which give the poaition of the elevation. Tlie iiev^ e\vi\^\AQVi\&
Pio. 93.
84 A MANUAL OP CARPENTRY ANU JOINERY.
obtained by first drawing s!^ and then projecting from the
points ia plan at right angles to ^y, marking the height of the
n the Bi'»c alevatioo.
Fig. 95 shows the
completed projec-
Pia. M. Flo. 06.
ExAHPLE 2.— To draw the plan and elevation of a right
octagonal pi/ramid, when the axit it horizontal, the bate in the
V.P. and oiie edge of the bate vertical.
In this example it will be necessary to draw the elevation
,; . before the plan.
X.,A
•^V ExAMrLB 4.— Til
draw the plan and
w,- elevation of a right
pentagonal prttm,
■when the long edge*
/Tt, are piiruUel to the
V.l'., inclined to the
'^-^ / ff.P. at 35°, aiid one
' edge of the base i<
horiiontal.
pomible to obtaia
PROJECTION OF SOLIDS AS
the required projections without first drawing an auxiliary view.
Fig. 96 shows the projectiona of the prism in an upright position,
and with the base in the horizontal plane. A new x'^ is then
drawn at an angle of 35° to the elevation of one rectangular face ;
the projectors di'awn at right angles to 3iy' will then contain the
angular points of a second plan which, with the elevation
already drawn, will give the projections required. These points,
a}>,e„ etc., lie on the projectoii< at distances from 3!y' e(|ual to
the distances from xy of the corresponding points in the plan
dbc, etc. Join these points and complete the required plan in
the manner shown in the figure.
Example b.—Tv drain the projections of a rigM h^tagonal
pyramid wken (1) one
triangular face lies in the ~
JI.P., (2) one triangidar
face it vertical and per-
pendicular to tite V.P,
This example also
involvea the use of
additional ground lines,
as the required pro-
jections cannot be
drawn direct from the
data given (Fig. 97).
Fii-st draw the plan
and elevation of the
pyramid when the base
lies in the h.p., and one
triangular face is at
right anglt
i the
projectiona of that
triangular face which
is at right angles to
the vertical plane.
Draw a second ground
line j-y through a'o'.
IJraw projectors from
the elevation at right
angles to ^>/,
previous example, thus obtaiuiiig thi
tj>.cfilfi,f,fip^ Tlvia
56
A MANUAL OF CARPENTRY AND JOINERY.
plan and the elevation are the projections of the pyramid when
one triangular face (OAB) lies in the h.p. To obtain the pro-
jections of the figure when one triangular face is vertical, draw
another ground line xh/^ at right angles to a'o\ "By projecting
from the elevation, another plan o^^^A^^f^S^^ ^^ obtained
which gives, with the elevation, the projections of the pyramid
with one triangular face {OAB) vertical.
Example 6. — To draw the projections of a cylinder when (1) the
axis is vertical^ (2) the axis is horizontal and parallel to the
V.P.J (3) the axis is honzo7ital, aiid inclined to the V.P. at 45**.
Fig. 98 shows the projections of this solid when the axis is
vertical ; either the plan or the elevation may be drawn first.
FiQ. 98.
Fia. 99.
Fig. 99 gives the projections when the axis is horizontal and
parallel to the vertical plane. It will be seen that in this case
the plan and the elevation are of the same size and shape. In
the third case (Fig. 100), as the axis is horizontal, the plan — which
is a rectangle — is drawn first. As the ends of the cylinder are
neither parallel nor perpendicular to the vertical plane, the shape
of their elevation will be a curved line. This particular kind of
curved line (the appearance of a circle seen obliquely) is named*
an ellipse. After drawing the plan, project from it an elevation
on a vertical plane parallel to the ends of the cylinder. This
elevation is a circle. Through the centre of this circle draw the
line a'b' parallel to a'?/', and the perpendicular lines c'c\ d'd\ etc.
Project the plans of these lines on to the plan of the cylinder.
The required elevation can now be drawn by projecting from
PEOJECTION OF SOLIDS.
67
the points aa, hb, fc, dd, etc., utid measuring the heights above
.ay equal to the heights of the sanie pointa above ^y as shown.
Even carves drawn thi'ougli the points give the two ellipses
required. To undei-stand these enaniples clearly, the method
of lettering must be carefully followed and adopted.
Example T.^To draw the plan and devalion of a right cone
vihen (1) the base is in the horizontal plane, (2) a gen^ator (a
straight line draiim from the apex to a point in the circumference
of the base) lies in the H.P., and the aans it parallel to the V.P.
Fig. 101 shows the projeetionn of the cone when the base is in
the n.p. The second position — using the elevation already
diawn— can be obtained by drawing a new x'y' through one of
the sides o'T of the elevation and projecting from it a new plan,
the distances of the points in it from a^y' being equal to the
distances fioiii the same points on the fii'st plan drawn. In
order to get the ellipse which is now the plan of theJmse, points
1, 2, 3, 4, 5, 6, 7. are fixed in the first plan, projected to the
elevation, and then to the required second plan as shown in the
agupe.
68 A MANUAL OF CARPENTRY AND JOINERY.
PROJECTION OF LINES.
Lines. — When a line is parallel to both planes of projection,
its true length is shown in both plan and elevation (Fig. 102).
When a line is piit-allel to one plane of projection only, its pro-
jection upon that plane shows its true length. Figs. 103 and 104
show two examples of a line inclined to the n.p. and parallel to
the v.p. The length of the plan of this line depends upon its
a b a
Fid. 102. Fio. 103.
inclination to the n.p. If the line is vertical then its plan is
a point. Fig. 105 shows a line which is parallel to the h.p. and
is inclined to the v.p. The length of the plan of a horizontal
line is always equal to the length of the line, while the length
of the elevation varies according to the inclination of the line
to the v.p. (Figs. 105 and 106).
More difficulty is found in determining the projections of
lines which are parallel to neither plane of projection. Neither
the plan nor the elevation gives the true length of the line. As
already explained in the case of solids, auxiliary construction is
necessary in such circumstances. It is heie impossible to con-
sider more than a few of the various ways in which lines may
be placed. It is, however, necessary to know that the sum of
the inclinations of a line to the two planes cannot be together
greater than 90**. The ti*aces of a line are the points where
the line intersects the co-ordinate planes, the horizontal trace
(ii.T.) being the point where the line meets the n.p., and the
vertical trace (v.t.) where it meets the v.r.
PROJECTION OF LINES.
59
\
Pio. lor.
Example 1. — To draw the projections of a straight line oj given
length which is inclined to the H.P. at 45" and to the V.P. at 20°.
From a point 0 in xi/ (Fig. 107), draw OA (above xt/) of the
required length and inclined to xi/ at 45°. From -4, draw the
projector Aa. Then Oa is the
length of the plan of any line
of this length and inclination.
From 0 draw OB (below xi/)
also the real length of the line
and inclined at 20° to an/, A
projector from B Ui xy gives
Oh as the length of the y
elevation of this line. If the
two extremities of the line
are in the coordinate planes
then one end is at the height
A in the v. p. and the other end
is in a horizontal line on h.p.,
which is at a distance from
xjf equal to the distance Bh. What is now required is to arrange
these lines in the same projectors and in their proper position.
Taking the length of the plan Oa as radius, and with a as centre,
draw the semicircle. The plan of the required line will be a
radius of this semicircle. Now take the length of the elevation
Oh as radius, and with A
as centre draw the arc
intersecting xy at c\ Join
Ac' and draw a projector
from c' to intersect the
semicircle in c. Re-letter
the point A as a', then a'c'
is the elevation and ac the
plan of the given line.
Example 2.— To draw
the projections of a straight
line of given length which
is inclined to the H.P. at
30° and to the V.P. at 60°.
From a point 0 in .rj/
(Fig. 108), draw OA inclined at 30°, and OB at 60° to xij^ both
being of length equal to the length of the line. Pro\fec\.OT^
60
A MANUAL OF CARPENTRY AND JOINERY.
drawn from A and B to xy give the lengths of the plan and the
elevation i-espectively. With a as centre and radius aO draw
the semicircle, a radius of which is the required plan. With A
as centre and the length of the elevation {Oh) as radius, draw
the arc which just reaches to yx at* a. Had the sum of the
inclinations been less than 90**, this length of elevation
would have intersected xy somewhere between 0 and a as
it did in the previous example. As the elevation is per-
pendicular to xyy the plan will also be perpendicular to xy ;
that is, will be a continuation of the same line as shown in
the figure ; ah' is the elevation and ah the plan of the given
line.
Example 3. — Oiven the plan and elevation of a straight line, to
dete^'mine its length and inclination to hoth planes of projection.
Let a'h' and ah be the given projections (Fig. 109). Witb h as
centre and ha as radius turn the length of plan into xy bs 2A, A.
Join Ah', Then Ah' is
the true length of the
line, and the angle h'Ah
(usually marked 0) gives
the inclination to the h.p.
With a' as centre and
a'h' as radius, turn the
*^ elevation into xy as at
B. Join aB^ then aB is
also the true length of the
line, and the angle aBa'
(usually marked </>) is the
inclination to the v.p.
Another method of
working this example is
shown in Fig. 110. Let ah' and ah be tlie given projections. At
the end.s a and h of the line draw perpendicular lines as shown.
On the perpendicular from a mejisure a length aA equal to the
height of a' above xyy and on the line from h measure a length hB
equal to the height of h' above xy. Join AB and produce it
until it meets ah produced at //. Then AB is. the true length of
the line, and the angle Bllh (6) gives the inclination to the
horizontal plane. To obtain the inclination to the vertical plane,
draw perpendicular lines from a' and 6', and measure on each of
Fig. 109.
PROJECTION OF LINES.
61
these the distance that the corresponding point is in front of
the vertical plane (its distance below xy\ Join ^'JS'aud pro-
duce it until it meets 'a!h'
in V. The line A'E is the
real length of the line, and
the angle A!Va!(i\i) is the
inclination to the vertical
plane. The points V and
H are the vertical and
horizontal traces of the
line. If this example (Fig.
110) is drawn, and then the
triangle a'A' V is cut to fold
upon a' r, and the triangle
bBH is cut to fold upon Jib,
by turning these triangles
at right angles to the planes
and folding the co-ordinate
planes at right angles to
each other upon jKy, the '°'
lines AB and A'B' come together as illustrated in Fig. 111.
Fio. 111.
62 A MANUAL OF CARPENTRY AND JOINERY.
INCLINED AND OBUQUE PLANES.
In addition to the co-ordinate planea, lucliuftd and obUqne
planes are to be considered. Iq orthographic projection these
can only be shown by their Unes of intersection with the
rectangular co-oidinate planes. The intersecting lines are calleil
traces ; that which intersects the vertical plane is called the
vertical trace (v.T.), and the one which intei-secta the horizontal
pUne is the horizontal trace (h,t,). Two planes always intersect
in a straight line, and three planes may intersect in a straight
line or in a point. If the plane ia perpendicular to one plane ot
projection, and inclined to the other, it is usually nasied an
Inclined plane. If it niake.'t an acute angle with both planes of
projection it is termed an oi>llqne plane.
The method of determining the inclination of these planes to
the planes of projection is to suppose them cut through at right
angle-i to their line of intersection.
Tlie cone is used extensively in solvrng questions on oblique
planes. By drawing the pi-ojections of a cone having its base
on the ii.p. and a generator (p. 52) in the oblique plane (Fig.
112), the base angle of the cone gives the angle between the
INCLINED AND OBLIQUE PLANES.
and a generator in
equal to the in-
clination of the
plaae to the v.p.
Oblique pli
be easily con
vertfid into aimpli
inclined ph
by altei-ation of
pround line, i.e.
by placing xj/ at
right angles to
the n,T. The
of the incli
cannot he greater
than 18U° nor less
than 90°.
Figs. 114 and
placed with ila base in the vertical plar
1 oblique plane (Kig. 113), hrw. a base a
64 A MANUAL OF CARPENTRY AND JOINERY.
116 show some of the different poBitionB in which inclined
and oblique planes can be placed Figs. 115 and 117 show
the f^onietrical projections of the same. Fig. 115 (1) is an
•^
•si
VT.
1
\z
,3
a£
'\
HT.
4
inclined plane wliidi is pcipendiculai' to the vertical plaoe.
Fig. 115 (2) is a, vertical plane which is inclined to the vertical
plane. Fig. 115 (3) is a horizontal plane, and baa therefore only
one — a vertical — trace; while in Fig. 115 (4) a vertical plane
which ia parallel to the v.r. is shown ; aa will l)e seen, it has
only one— a horizontal— trace. Figa. 116 and 117 ahow oblique •
planes, and it is these which usually present the most difficulty
to the student of geometry. Fig, 117 (2) shows an oblique
INCLINED AND OBLIQUE PLANES.
65
plane, the traces of which are parallel to xy. It should be
noticed that when the traces of a plane intersect, they always
do so in the ground line.
Fio. 117.
Example 1. — To determine the traces of a plane which is inclined
to the H.P. at 40°, and is perpenidicular to the Y.P.
The solution of this example is very simple, as it only
consists of two straight lines in addition to ocy. One is drawn
-y
Pig. 118.
above ocy at an angle of 40" to it, and the other one is drawn
perpendicular to ^ so that the two intersect on xy as shown in
Fig. 118.
Example 2. — A rectangular chimney shaft penetrates a sloping
roof the inclination of which is 60°. Determine the tnie shape of
the hole in the roof.
The roof surface can be considered as a plane to be shown by
its traces. In Fig. 119 let v.t. and h.t. be tbe traces oi \)^e
JSm€^»tfm
E
66
A MANUAL OF CARPENTRY AND JOINERY.
plane, and abed the plan of the chimney shaft. Draw the
elevation of the shaft, showing it cut by the plane. Suppose the
plane of the roof, with the section of the shaft, to be revolved
Pio. 119.
upon the h.t. into the h.p. ; ABCD gives the shape of the hole.
It will be seen that the greater the inclination, the longer
will be the rectangular hole in the roof.
Example 3. — Given the traces of an oblique plane, to determine
the inclination of the plane to both the H.P. and the V.P,
Let v.T. and h.t. (Fig. 120) be the traces of the given plane.
Draw the projections of a semi-cone having its axis a'b' in the
vertical plane, the apex a' in the given v.t. and its base
(a semi-circle) ced in the h.p. and lying tangentially to the
given H.T. Then the base angle (6) of the cone gives the
inclination of the plane to the h.p. To determine the inclina-
tion of the plane to the v.p., draw the projections of a second
INCLINED AND OBLIQUE PLANES.
67
semi-cone, having the axis mn in the h.p., and the apex m in
the given h.t., while the base is in the v.p. and tangential to the
v.T. The base angle
(</>) of this cone gives
the inclination to the
v.p.
Example 4. — Given
the traces of an oblique
plane^ to convert it into
a simple inclined plane,
and determine its in-
clination to the H.P,
Let v.T. and h.t.
(Fig. 121) be the given
traces. Draw any new
ground line {x'y') at
right angles to the ^^^^^20.
H.T. Draw the plan of
a horizontal line at any height (say 1") on this plane. The plan
of a horizontal line lying on a plane is always parallel to the
H.T. of the plane containing it. To draw this line, first draw a
line a'h' parallel to xy at a height of V above it. Where this
line cuts the v.T., as at a', drop a projector to an/. I>T«t>N ob
«S A MANUAL OF OARPENTBY AND JOINERY.
parallel to h.t. This is the plao of the line. Produce ah
beyond j^y and make a' equal id height to a' (l"). This gives a
point in the new vertical trace. As the traces of a plane alwajs
meet in the ground line, the v.t. is drawn through the points
a* and the intersection of h.t. hs shown. The angle (0) which
this line makee with yy givea the inclination of the plane to
the H.p.
ExAUPLB 6. — Determine the traeee of a plane whuA w indinei
to the H.P. at 45° amd to the V.P. at 65°.
To solve this example it is necessary to suppose two cones, one
with a base angle equal to the inclination to the H.P., and the
other with a base angle equal to the inclinatiou to the v.p., each
cone to envelop one — the same— sphere (Fig. 122). On any point
0 in ^ (Fig. 123) draw a circle (any radius) as shown. This
circle is the plan and elevation of a quarter of a sphere having
its centre in the ground line. Draw the plan and elevation of
a semi-cone having a base angle of 45°, its base being on the
u.p., its axis in the v.p., and of such size that it just enveleps
tie ,quart«r-8phere. Draw a second semi-cone with the baee
in the v.p., the axis on e-p., with a base angle of 65°, and also
INCLINED AND OBLIQUE PLANES.
09
enveloping the quarter- sphere; The required traces are then
drawn — one through the apex of the first cone and tangential
to the base of the
second ; the other
through the apex of
the second and tan-
gential to the base of
the first, as shown in
Fig. 123, which is the
geometrical solution of
the example.
SECTIONS.
The section of a draw-
ing is the representation
of a cut part. ; Many of
the details of construc-
tion can only be shown
by means of a section.
As an illustration of
this, Fig. 124 is the plan Fia. 123.
of a simple carpenters'
joint. From tbis plan alone it is not possible to determine the
exact kind of joint. Figs. 125 to 128 show sections, in the
1
1
1
J
1
1
1
1
1
\
1
1
$
m
1
1
1
1
....
7^
.~J
— .b2
Fio. 125. Fio. 126. Pia. 127. Fro. 128.
Fio. 124.
plane AB^ of four different kinds of joint, of each of which
Fig. 134 may be the plan.
TO A MANUAL OF CARPENTRY AND JOINERY.
Example l.~Fig. 129 thoicta leetum of a piece ofmtxddmg.
To determine tie section made taken Ike TTundding tt cut at an tm^
of 45° with the long edges.
Draw xi/ and aleo the plan of a short length of the uiould-
ing. Show bj iU trace the vertical plane cutting tbe
moulding at an angle of 45° with the long edges. By
assuming this H.T. to be a new ground line (n^H^), projoctoi'B
drawn through the plans of the edges of the moulding at
right angles to the b.p. give the increased width required. As
the cutting plane is vertical, the heights of the points above
xy are transferred to these projectors, and the section is
completed as shown.
ExAUPi.li 2. — To determine the section made by a korizontal
fJane cutting throvgk a given triangtdar-based pyramid.
Let a'b'ifo' and abco (Fig. 130) lie the pivjectiona of the given
pyramid. Draw y.T. the vertical trace of the cutting plane.
J>raw projectors from <l^f, the points where the cutting plane
paeaes through the elevation of the inclined edges of the solid,
to meet the plans of the same lines, aa a,td,e,f. By joining def
the required section is obtained.
Example 3. — Oiven a hexagonal pyramid, to draw the lection
made by a plane inclined at 45° cutting through it.
Let Fig. 131 be the projections of the pyramid. Draw the
traces v.t. and h,t. of the cutting plane as shown. Letter the
figure as indicated. Draw projectors fium g'h'fl^l'm' to the
plan, thua obtaining gkjilm. The requii'ed section is obtained
by using h.t. as a hinge, and turning the points g'h'J'i:'l'm' into
x^, and then projecting them at right angles to xy until they
meet lines drawn through the corresponding points in the plan
and parallel to xj/.
An alternative method of drawing this section is shown in the
figure. Id this the v.t. is considered as a new ground line, and
projectors are drawn from the points where v.t. cuts the eleva-
tion, at right angles to it. The distances of the points below xy
are transferred to theee projectors, thus giving the true shape of
the section.
72
A MANUAL OP CARPENTRY AND JOINERY.
ExAUPLB i.^To determine the eection made by a plane evlling
a a/Under at an angle of 30' to the axi».
Let Fig. 132 be the projections of the cylinder, wLich is
horizontal, and h,t. the horizontal trace of the vertical cutting
plane. This section— which ia an ellipaft— ia obtained bf
marking on the surface of the cylinder a number of horizontal
linea as nearly equidistant a» possible, and projecting these m
shown in the hgure.
Sections of the Cone. — The consideration of the sections of
the cone is of some importance. The sections obtained are
known as conic sections. The shape of the section depends
upon the way the cone is cut. Any section of the cone taken
at right angles to the asis is a oirole. If the cuttiog plane
passes through the apex the shape of the section is an Isosodes
triui^e. If the cut is other than at right angles to the axis,
and passes through opposite generators of the cone, the section
is an sUipae ; when the section is obtained by a plane
parallel to a generator the section is a parabola ; while the
section made by a plane cutting the cone parallel to the axis is
called a byperbola.
tFig. 133 shows in plan the cireular sectinti made iiy a hori-
nital cutting pliuie at right angles to the axis. The »ixe of the
section ia determined by the size of the cone, the apex angle,
and by the distance that the cutting plane ia from the apex
of the cone. In the elevation of the same figure is shown the
section of the cone when cut by a vertiail plane JfjV, which
paaaes through the axia. The shape of the section is an isoscelea
triangle.
[' The outline of some of these conic sections may also be con-
ISered as having been traced, by a point moving along a curved
path, and having a fixed relatiunship to a given line, the directrix,
and a given point, the fmtts, or to two given points, tlie/oCT.
Tbe EUipBe bas two axes which bisect each other at right
angles : tlie major, or trauaverBe axis which ia the longer ; and
the minor or conjugatB axis. Two points on the major axia are
called ftici, and ;ui im|nirtaiit piopclty of this Hf;uie is that
the Burn of any two straight lines drawn ttma the foci to any
ihe cnrve is equal to the lengtb of the msjor azia,
y (a) The alUpee conBidered ax a conic section.^ llg, 134 ahows
e elliptical section nf the cone obtained by projection, v.t.
dH,v. are the trauM uf the uniting plane. The dutticd eWv^oib
74
A MANUAL OF CARPENTRY AND JOINERY.
shown in the plan is the plan of the section, and gives the
lengths of a number of horizontal lines in the section, i.e. of the
lines of intersection of the cutting plane and horizontal sections
taken at different heights. To obtain the true shape of the
section draw ajb^ parallel to v.t. and at a distance from v.t.
equal to the distance of ah below xy. The length of the major
axis is determined by drawing projectors from 1' and 2' at right
angles to v.t. until they meet a,6, in 1,2,. To obtain the length
of the minor axis, bisect 1'2' in 3', project from this point,
measure the length of 3 3 in plan, and transfer to the section
being drawn as at 3,3,. The two axes are now in position. Other
points through which the curve is drawn are obtained by pro-
jecting from 4', 5', 6', 7', then obtaining the length of the
horizontal line through these points as shown in the plan at
4 4, 5 5, 6 6, 7 7, and transferring these lengths to the required
section as indicated in the figure.
(6) The ellipse curve considered as the path of a moviiig: point
(I.) Example. — To construct the curve of an ellipse, the lengths
of the axes being given.
Let AB and CD (Fig. 135) be the given major and minor
axes respectively. With
the point of intersection
of the two axes as centre,
draw two concentric
circles having radii equal
to OA and 00 respec-
tively. Draw equidistant
diameters EE, FF, GG,
HE, as shown. Where
these lines meet the large
and small circles draw
lines parallel to CD and
AB respectively, until
they intersect as at efgh,
etc. A freehand curve drawn evenly through the points gives
the required curve.
(II.) Example. — Given the axes of an ellipse, to determine the
fod and draw the curve.
Let AB and CD (Fig. 13»i) be the given axes. Draw these so
that they bisect each other at right angles at 0. With 0 as
AT (^
c
1
1 1^
i
Fio. 13j.
THE ELLIPSE.
75
Fio. 136.
centre and i40 as radius, draw the arcs intersecting AB Sit
F and /\. These points are the foci of the required ellipse.
The sum of any two
straight lines drawn from
the foci to any point in
the curve is equal to the
length of the major axis.
Take any number, say 3,
of points between F and
0 (nearest together at ^)
and number them 1, 2, 3.
With ^1 as radius and
with F and F^ as centres
draw arcs on each side of AB. With B\ as radius and J^and
F-^ as centres draw the arcs intersecting at a, a,a^a\ repeat the
construction, having ^2 and B2 as radii and F and F^ as
centres ; and again with AZ and J53 as radii draw more intersect-
ing arcs. Through the
C ^^ points thus obtained draw
the curve of the ellipse.
(IIL) The workshop
method of applying this
construction is to get a
length of fine string and
fasten one end to a pin at
F^ twist it round another
pin at E with the inter-
vening length stretched to
C, Place the pencil to move along the string as shown in
Fig. 137. The moving pencil point traces out the elliptical
curve.
(IV.) Example. — To construct an elliptical curve hy means of
a trammel.
Take two laths of wood or other material, having a groove
along the middle of the length of each, and fix them so that
they are at right angles to each other, Obtain another lath of
wood having near one end a hole through which a lead pencil is
placed. Place two small pegs in holes in this rod, such that the
distances from the pencil to these pegs are equal to the lengths
of half the major and half the minor axes i'eiapeet\v^\^. ^
Pio. 137.
76 A MANUAL OF CARPENTRY AND JOINERY.
moving this rod so that the pegs slide in the grooves as shown
in Fig. 138, the pencil traces out the elliptical curve.
A modification of the trammel method of drawing an ellipse
is to use a strip of paper. Mark, on one edge, OM equal to the
length of half the major axis, and ON equal to half the minor
Pencil
Fig. 138.
axis. Draw the axes of the ellipse at right angles to each other.
On moving the strip so that the point M is constantly on the
minor axis line, and N on the major axis line, the point 0 traces
the elliptical curve.
The Parabola. — The section obtained when the cone is cut by
a plane parallel to a generator is named a parabola. Unlike
the circular or elliptical sections the curve of the parabola
is not a closed curve, but extends indefinitely unless terminated
by the base of the cone. In Fig. 139 v.t. and h.t. are the traces
of a plane cutting the cone so that the resulting section obtained
by projection is a parabola. Draw af)^ parallel to v.t. and at a
distance from it equal to the distance of ah from xy. Circular
horizontal sections are drawn in the plan, and the lengths of
the horizontal lines of intersection of these planes with the
inclined cutting plane are obtained as shown at 66, cc, etc.
Projectors from a', h\ c\ etc., at right angles to v.t. are drawn, and
the lengths hh, cc, etc. transferred to the new projectors as
shown at b,b^, c^c^, etc. An evenly drawn curve through these
points gives a parabola.
The Hyperbola. — Fig. 139 also shows the section made by a
DEVELOPMENTS OF SOLIDS.
plane cutting the cone parallel to the axis.
^exactly siuiilai' to that desi;ribeJ for the paialiola, and will be
tamlj understood by reference to the lettering of Fig. 139. It ia
knows ae the brperbola.
DEVELOPMENTS OF SOLIDS.
Thia ia a branch of geometry which is apecially important to
the earpenter and joiner. It consists of unfolding or apreiiding-
mt auriaces so that the Q q
eaet shape of the cuvev- '
ing material may lie
Meertained. Figs. !40 ; Ig
to 142 allow the develop- A
rnent of the ciibi>, :i.
pentagonal pyramid, and
a cone respectively. C
In the cube six squares
are drawn to touch each
gthar as flhovn, and are
^^
78 1 MANUAL OF CARPENTRY AND JOINERY.
theu folded on the lines. If such a solid is made out of stiff
paper or cardboard, it is best to leave narrow strips on some of
the sides, as shown by the dotted lines, for gumming purposes.
Fia. 141.
In the P3rramid, the base, which is a pentagon, is first drawn,
and on one side of this is constructed an isosceles triangle the
lengths of the sides of
which are equal to the
slant edges of the re-
quired pyramid. "With
0 as centre, and radius
OA, draw the arc as
shown, and measure BG,
CD, BE, and EA, each
equal to A B, The pyra-
mid can be made by
folding the figure on the
various lines, so that the
corresponding letters
come together. The
dotted lines indicate
narrow strips by which
the pyramid may be
gummed together.
The cone is made out of stiff paper by first drawing the
circle of diameter equal to the required base, and then marking
out the arc of another circle of radius equal to the length of a
generator of the cone, and a length of arc equal to the circum-
ference of the base. The teeth-like projections around the
cii'cle are for gumming purposes.
Fio. 142.
•DEVELOPMENTS OF SOLIDS.
79
Example 1. — To draw the development of a square prism when
one end is cut obliquely.
The method of construction will be clear from an examina-
FlG. 143.
tion of Fig. 143, in which the corresponding points of plan,
elevation, and developed surface are similarly lettered.
Fig. 144.
Example 2. — To draw the development of a cylinder when one
end is ciU off at an oblique angle with the axis.
Fig. 144 shows the projections of the cylinder, liv Okva
80 A SfANUAL OF CARPENTRY AND JOINERY.
example the "atretcb-oiit" is equal to the length of the
circumference of the circle, the lower end is a straight line,
while the upper end is represented by a curved line, the
shape of which is obtained by asguming a number of vertical
lines on the surface, and determining the length of each of
these and transferring it to the developed surface as shown
in the figure.
Examples. — To draw the devel(^m,eM of a truneated hexagonal
pyramid, the top being cut off at an oblique angle vnth ike axie.
Let Fig. 145 be the pro-
jections of the pyramid,
the part shown dotted
being supposed to be
removed. The base is a
regular hexagon, of size
given in the plan. The
sis isosceles triangles
representing the inclined
faces are obtained as
shown in Fig. 145, with
the exception that the
apex acgleof each ia cutoff,
the exact length of each
edge being obtained by
treating each edge as a
line, and finding its true
length. The top end is
obtained by finding the
true shape of the sec-
tion cutting the solid, in the manner indicated.
Example 4, — To draw the development of a truncated right
Let Fig. 146 be the plan and elevation of the cone. The base,
which is of course a circle, is first drawn. Develop the conical
surface as shown in Fig. 146. On the plan and elevation,
draw a number (say 6) of equidistant generators, determine
the length of each of these by turning it into, or parallel to,
the V.P., and transfer these lengths to the developed surface.
A freehand curve drawn through the points will give the upper
end of the developed surface. The upper end of the truncated
DEVELOPMENT OF SOLIDS.
) be obtained as previously
cone JB of elliptical shape, and c
explained (Fig. 146.)
The application of this
work to the determina-
tion of the covering of
peculiarly -shaped roof
surfaces ia illustrated in
the following examples,
which may be taken as
typical :
Fig. 147 showa a. roof,
the plan, abed, of which
is a square, and the \
vertical sections, through
both AB and CD, are
aemicirclea. In such a
roof the hips (p. 216)
will be elliptical in out-
line. The dhape of " "pj^.j^
the developed covering
surface is obtained by dividing the semicircle (elevation) into a
number of equal parts aa shown. Draw the plan of each of the
82 A MANUAL OF CARPENTRY AND JOINERY.
horizontal lines, of which these points are elevations, and thus
obtain the lengths across the surface at these places. Stretch
out, OD one side of the plan, a length equal to the distance
along the curve of the elevation from A to 4, and place
these horizontal Hues on this stretch-out as shown, projectiug
the length from the plan. Draw a freehand curve through
the points thus obUined, Fig. 147 shows one quarter of the
roof surface developed ; as the plan is a square, and the
sectionR taken either waj are the same in this example,
the remaining three sides are of exactly the same shape as
the one shown.
e
Fig. 148 shows a roof, the plan of which is a squars, and the
elevation a curved surface known as an offee. The development
is obtained in exactly the same manner as in the preceding
example. It is necessary to take a number of horizontal lines,
aa ahown in the figure by their plans and elevations, and
then to obtain the stretch-out of the curved surface as in
Fig. 147. Aa the drawing ia numbered, an examination of it
wilJ make the method clear.
QUESTIONS ON CHAPTER III. 83
Questions on Chapter III.
1. Draw the plan and elevation of a square prism, of 3 in. edge,
and 1*75 in. high, when the base is inclined at 30° to the H.r. and
one edge of the Imse is in the H.r., and perpendicular to the v. p.
Draw a second elevation upon a vertical plane which is parallel to
the horizontal edges of the solid.
2. Draw the plan and elevation of a right pentagonal pyramid
(edge of base 1'25 in., length of axis 3 in.) when the base is on the
H.P., and one triangular face is perpendicular to v. p. Draw a
second plan of the solid, which will, with the elevation, be the
projections of the solid when a triangular face is on h.p.
3. Draw the projections of a cylinder (base 2*5 in. diameter, axis
1 in. long) when the axis is inclined to the ii.p. at 45^* and is
parallel to the vertical plane.
4. Draw the projections of a straiglit lino 3 in. long in each of the
following positions :
(a) inclined to the ji.p. at 45", and parallel to the v. p. :
(h) parallel to the ii.p., and inclined to the v. p. at 30° :
(e) parallel to the ji.p., and inclined to the v. p. at 60° :
{(l) inclined to the ii.p. at 30°, and inclined to the v. p. at 45° :
(c) inclined to the h.p. at 20°, and inclined to the v. p. at 70°.
5. The plan of a line 4 in. long is 2 '5 in. What is its inclination
to the II. P. ?
6. One end of a lino is 3 in. from l)oth planes of projecticm, and
the other end is in xy. The length of the line is 5 in. Draw the
plan and elevation, and determine its inclination to the h.p.
7. A sloping surface has an inclination of 45°. It is cut by a
vertical plane the plan of which makes an angle of 45° with the
horizontal edges of the sloping surface. Determine the inclination
of the lino of intersection of the sloping surface and the vertical
plane.
8. A square chimney shaft of 3 ft. side penetrates a roof surface
which is inclined at 30°. One diagonal of tlie shaft is parallel to
the ridge. Determine the shape and size of the hole in the roof.
9. The H.T. of a plane is inclined at 60° to xy. The plane is
inclined to the h.j». at 45°. Determine the vertical trace, and
convert the plane into a simple inclined plane.
10. The traces of a plane are parallel to xy. Assuming the v.T.
to be 2 in. above a:y, and the inclination of the plane to be 30° to
the II.P., determine the distance of tiie ii.T. from xy.
84 A MANUAL OF CARPENTRY AND JOINERY.
11. Draw the plan and elevation of a hexagonal prism of 1| in.
edge at ends, and 3 in. axis, when the axis is horizontal but inclined
to the plane of elevation at 40**. Make the section of this prism,
when cut by a plane, parallel to the plane of elevation. (C. and G.
Prel., 1898.)
12. A hexagon 1^ in. side is the base of a pyramid, the axis of
which is 3 in. in height. Draw the plan and elevation, also a
section parallel to the axis and i inch from it. (C. and G. Prel.,
1904.)
13. Draw the plan and elevation of a right hexagonal pyramid,
axis 4 in. in length and base of 3 in. side ; also draw the section cut
by a plane passing through one of the sides of the base, and inclined
at 60*' to the axis. (C. and G. Prel., 1901.)
14. Show by sketches, the manner in which the several conic
sections are obtained from a cone. Give rules for approximately
setting out an ellipse. (C. and G. Prel. , 1897. )
15. Construct an ellipse, having its major and minor axes 3 in.
and 1^ in. long respectively. (C. and G. Prel., 1903.)
16. Draw the plan and elevation of a cone. The diameter of the
base is to be 3 in., the length of the axis 4} in. Make a section
parallel to the axis, and a section which is an ellipse, whose major
axis is 2^ in. long. (C. and G. Prel., 1902.)
CHAPTER IV.
MENSURATION OF CARPENTRY AND JOINERY.
Calculations. — It is constantly necessary for the carpenter
and joiner to make calculations from the given dimensions of
the sizes of the materials used, the areas of surfaces, and the
volumes, or cubical contents, of solids. Although most of
the methods used involve only an elementary knowledge
of arithmetic, it will be advisable to work out in full a
few typical examples which are constantly occurring in
practical work.
Units of lenfirth. — The British system of measurement is in
yards, feet, inches, and sub-divisions of the inch. These sub-
divisions may be given in decimals or in duo-decimals. In the
decimal system the unit is either multiplied or divided by tens,
and the working of such calculations is easily accomplished by
the use of the decimal point. Duo-decimal measurement is
expressed in feet, inches, and lines, the ratio of increase or
decrease being in twelfths.
In most continental countries the metric system is in general
use. This system is gradually increasing in favour in our own
country. In the metric system the unit of length is the metre,
approximately equal to 39*37 inches. This unit is divided into
ten decimetres, the decimetre is divided into ten centimetres,
and the centimetre is divided into ten millimetres.
The multiples of the metre are :
10 Metres = 1 Dekametre = 393-7 inches = 32' 9"
lODekametres == 1 Hectometre = 3937 inches = 328' V
10 Hectometres = 1 Kilometre = 39370 inches = 3280' 10"
10 Kilometres = 1 M7riaiMefcre= 3.93700 inc\ies=S^ftOft' Al'.
86
A MANUAL OF CARPENTRY AND JOINERY.
The sub-divisions of the iiieti*e are :
1 inillimetre= 0*03937 inches
10 millimeties= 1 centimetre = 0*3937 inches
10 centimetres = 1 decimetre = 3*937 inches
10 decimetres = 1 metre =39*37 inches 3' SJ".
It is frequently found necessary to convert the measurements
of one system to equivalent distances in the other. This is done
as follows :
Example 1. — How many millimetres (mm.) are there in 1 2 inches?
In 39*37 inches there are 1000 mm. : in 12 inches there are :
1000x12
39*37
=304*8 mm.
Example 2. — What is the metric eq\iivalent of\Q inches?
1000x16
39*37
= 406-4 nim. = 40*64 cm. = 4*064 dcm.=0-4064 metre.
The calculations to be made will include the use of linear or
length measure, square or surface measure, and cubic or solid
measure.
LoNQ Measure. Square Measure.
12 inches = 1 foot. (12 x 12) = 144 square inches = 1 square foot.
3 feet = 1 yard. (3x3)= 9 square feet = 1 square yard.
Cubic Measure.
(12x12x12) = 1728 Cubic inches = l Cubic foot.
(3x3x3)= 27 Cubic feet = 1 Cubic yard.
In the metric system 10 decimetres = 1 metre :
1 0 X 1 0 = 1 00 square dcm. = 1 square metre.
1 0 X 10 X 10 = 1000 cubic dcm. = 1 cubic metre.
British and Metric Units.— Figs. 149 to 152 show the
.|CM
-•>
^. - .
■I Inch-
Kit J. 149.
Fir.. 150.
Fi(>. 151.
comparative size of the inch and the centimetre both as
regards linear, square, and cubic measurement. It will be seen
MENSUKATION OF CARPENTRY AND JOINERY, 87
Fig. 152.
that the inch is just over two and a half (2*54) times as long
as the centimetre. In square measure, which involves the
multiplication of a length by a breadth, the area of the square
inch is 6*45 times the area
of the square centimetre;
while in cubic measurement
there are 16*38 cubic centi-
metres in a cubic inch.
A consideration of Fig.
153 will serve to illustrate
further the difference
between, linear, square, and
cubic measurement. First,
it must be noticed that every
solid has three dimensions,
namely length (in this ex-
ample 24 inches), breadth
(1 2"), and thickness (6"). To
obtain the area (surface
measure) of one of the
largest faces, multiply the length by the breadth,
i.e. 24 X 12 = 288 sq. inches, or 2 sq. feet.
The area of one of the edges is obtained by multiplying the
length by the thickness — 24x6 = 144 sq. inches, or 1 sq. foot.
The cubic content is
obtained by multiplying
the three dimensions
together thus :
24xl2x6=1728cub.ins.
or if the measurements
are in feet, the cubic
content is
2x1x^ = 1 cub. foot.
Care must be taken to
have all the measure-
ments in the same units
— either feet or inches.
When making calculations it is always advisable to take a
mental survey of what is required and try to obtain an appioxi-
mate result which may serve as a guide and possibly prevent
errors in the subsequent calculation.
Fio. 153.
88 A MANUAL OF CARPENTRY AND JOINERY.
Squares and Square Boot. — The square of a number is
obtained by multiplying the number by itself ; thus :
22=2x2=4. 102 = 10x10=100. 242=24x24=576.
The square root of a number (indicated by the sign ^~) is that
quantity which when multiplied by itself is equal to the number ;
thusV36=6; V64 = 8.
The rule for finding the square root of a number is as follows:
Example. — To find the square root of 529. — Mark off the
number 529 into periods of two figures as indicated, beginning
^^^ with the units figure. The nearest square to 5 is
2)629(23 4, the square root of which is 2. Put 2 in the
A answers place. Square 2, place the result 4 under
43 129 5 and subtract. Bring down the next period 29 ;
^^^ place the double of 2 in the left column. Divide
all except the right-hand figure of 129 by 4, this
gives 3. Place 3 in the answer place and -also to the right of 4
Multiply 43 by 3 and place the result 129 under 129 and subtract.
As there is no remainder the work is completed and 23 is the
square root of 529. Test this by multiplying 23 by 23, the result
is 529.
A knowledge of square root as well as of the following
theorem is very necessary to a successful working of a large
number of the questions to be considered. In a right angled
triangle the square on the side {the hypotenuse) opposite the right
angle is equal in area to the sum of the squares on the sides con-
taining the right angle. [Euclid 1. 47.]
Thus, in Fig. 154, which is a right
angled triangle.
Assuming the sides to be 5", 4", and 3"
long respectively, then
5x5 = (4x4) + (3x3),
Fio. 154. 25 = 1 6 + 9.
This example and the proportions of the sides of the triangle are
of some importance, since by an application of the proportions
in it the setting out of right angles can be easily and accurately
determined or tested without the aid of special appliances.
Example 1 . — What is the length of the diagonal of a rectangular
room whose sides are 12' and 9' long respectively ?
The length of the required diagonal is the square root of the
MENSURATION OF CARPENTRY AND JOINERY. «9
sum of the squares of the lengths of two adjacent sides of the
rectangle. As the lengths of the sides are 12' and 9' respectively,
that of the diagonal is :
\/(l2xl2)-i-(9x9) = v/l44 + 81=\/225 = 15 feet.
Example 2. — What is the length of the diagonal of a square
of 8 feet side ?
As the two sides are at right angles to each other it will be
necessary to square them both, add the result, and extract the
square root. Then the length of the diagonal is
slSH~^ = V64 + 64 = \/T28 = 11-31 feet.
Example 3. — The diagonal of a square room is 18', what is the
length of side ?
Let X equal the length of the required side ; then
2^ = 182 ; /. ^ = \/3|i;=^/i62 = 12-72 feet = 12' 8§^
Example 4. — What is the perpe^i-
dicular^ height of an equilateral
triangle of 12 feet side ? j
The height of the triangle (Fig. /
155) is obtained by squaring the side /
AB ; squaring BD (half the base /
BC) ; subtracting BD'^ from AB^ and /
extracting the square root. g Z
Let X equal the required height of ^ ^
the triangle then :
:F2=(^^-i5/)2)=(12xl2)-(6x6)=144-36=108
.-. X = ^108 = 10-39 feet = 10' 41".
Example 5. — A building 24 feet wide {outside measurement) is
roofed to slope both ways. The ridge^ which is in the centre^ is 8
feet above the level of the walls. What will be the length of the
common rafters?
This example is solved by finding the length of the hypotenuse
of a right-angled triangle, the known sides being the height of
the ridge (8'), and half the width of the building (12').
Let X equal the required length of the rafters, then
^=^/(8x8) + (12xl2) = \/64 + 144=^/208
==14-42feet = 14'5o\".
90 A MANUAL OF CARPENTRY AND JOINERY.
Example 6. — An inclined tpur against a vertical post is 20 feet
long. Tike loiter end rests upon the ground 1 2 feet distant from the
foot of the post. At what height from the ground is the upper end
of the .*pur f
Let X be the height required, then :
xW2()«-T2«=^^(20x^)-(12xl2)=\^400-144=^/256
x=>/^266=16feet
ABEAS.
Sqnare and Bectangnlar Figures. — The areas of these figures
.ire found by multiplying the length by the breadth.
Example 1.— Let A BCD (Fig. 156) be a rectangular surface, a
floor for example, the length and breadth of which are respec-
A a| tively 18' and 8'. As
18x8 = 144,
the area of the room is 144
square feet.
If the room were square
and of the same area, it
would be necessary to find
the number which multiplied
by itself equals 144, that ia 12. Therefore a room 12'x 12' will
have the same area as a room 18' x 8', namely 144 square feet.
Example 2. — A square room has an area of 1296 sq.feet; what
is the length of the side of the room ?
Find the square root of 1296. This is found to be 36. There-
fore the length of the side of the room is 36 feet.
Example 3. — A rectangular room is 14' 6" long and 12' 9" wide,
what area is the floor surface?
This example, which involves fractions of the foot easily
expressed in both measurements, may be worked in either
fractions and decimals.
In Fractions : In Decimals :
14'6" = 14i'. 14' 6" = 14-5'.
12' 9" = 121'. 12' 9" = 12-75'.
Area =14^x121 * 145 x 1275 = 184-875 sq. ft.
29 51 "29x51 1479 ^^,. -^
= -x-=-g- = -^ = 184>- sq.ft.
The area is 184^ sq. ft. or 184 sq. ft. 126 sq. in.
Fia. 156.
AREAS. 91
Example 4. — What is the length of one side of a square roomy
the floor of which contains 1000 sq, feet area?
The square root of 1000 is 31*622, therefore this is the length
in feet of the side of the room.
31-622 feet =31' 7 v.
For practical purposes it is seldom necessary to work out these
results beyond the second place of decimals.
Example 5. — What is the length in metres of the side of a square
room of 50 sqiiare metres area f
V50= 7*071 metres =7 m. 0 dcm. 7 cm. 1 mm.
= 70*71 dcm.
= 707*1 cm.
= 7071 mm.
Example 6. — What is the length of the side of the room in Ex. 5
in feet?
1 metre = 39*37 inches =^r^- feet.
^^-1 * 39*37x7071 278*385 „_,„,„
7*0 / 1 metres = r-- = — r^r — = 23 2 V .
12 12 **
Example 7. — A flat roof 20' hy 12' has in the centre a raised
lantern light the outside dimensions of which are 10' hy 6'. How
wxiny sq. feet of sqiiare-edged boarding loill he required to cover
the flat roof surf ace ?
Area of the whole surface = 20 x 12=240 sq. feet.
Deduct for lantern light 10x6 =60. „
Quantity of boarding required
= 240-60 = 180 sq. feet.
Triangles. --The area of a triangle can be obtained by multi-
plying the length of the base by half the perpendicular height,
that is, , perpendicular heis^ht
' area = base x ^ — ^— .
The shape of the triangle does not affect the result, as all
triangles on the same base and between the same parallels are
equal in area.
Tlie area of a triangle can also be detei'iuined by the following
furinula : v«(« — «)(« - />)(*• - r') = aiea of triangle, when
« = half the perimeter, and
«, 6, c, care the lengths of the side^ of the trianiAe.
92 A MANUAL OF CARPENTRY AND JOINERY.
Example.-- 7b ^wci? the area of a triangle the sides of which are
5", 6", and 7" long respectively.
•Jsis- a){s - h)(s^c) = \/9(9-5)(9-6)(9-7) = \/9x4x3x2
=\/216 = 14'7 sq. inches nearly.
Graphical Solutions. — Many examples in the determination
of the areas and sides of triangles can be more easily solved by
graphic construction than by arithmetical methods. Graphic
methods are also to be employed by preference in cases where
the arithmetic is laborious. In the following examples only
the simpler ones are worked by arithmetic.
Example 1. — A triangle has a base of 8' and a perpendicular
height of 10'. What is its area f
Area= — ^ — =40 sq. feet.
Example 2. — What is the area of an equilateral triangle of 12'
edge ?
Area = ^s{s - a){s — b){s — c)
=\/l8(18 - 12)(18 - 12)(18 - 12)
=\/r8 X 6 X 6 X 6=\/3888=62-35 sq. feet.
Example 3. — A triangle has a perpendicular height of 50 cm.
and an area of 30 sq. dcm. What is the length of the base of
the triangle ? area x 2
Base =
perpen. height
As the area is in decimetres and the height is in centimetres
^, , 30x100x2 _„ ,^,
the base = rpi =120 cm. = 12 dcm.
50
Example 4. — A triangle with a base 16 dcm. in length has an
area of 12 sq. feet. Find the height and the length of the base in
feet, the perpendicular height of the triangle in cm., and also the
area in sq. dcm.
As 1 dcm. = 3*937 inches, the length of the base of the triangle
will be 16x3-937 = 62-992 inches = 5*25 feet ;
the height of the triangle in feet
_ area X 2 _12x2^ „.
"length of base" 5-25 '
4*57 X 12
the height in dcm. = ^^ = 13-93 = 139*3 cm. ;
16 X 13*93
the area of the triangle in sq. dcm. = ^ — = 1 11*44.
AREAS.
93
Triangles and parallelograms on the same base and between the
same parallels are equal in area. Thus, in Fig. 157 the triangles
ABC^ DBCy and EBC, all being upon the same base EC
and between the same parallels BC and DE, are equal in
area. As previously explained, the area of a square or rect-
angular figure may be obtained by multiplying the length by
FlQ. 158.
the breadth. The area of a triangle is equal to a rectangle
upon the same base and of half the altitude, or, what is the
same thing, to a rectangle having half the base and the same
altitude. The rectangle BCDE (Fig. 158) is equal in area
AF
to the triangle ABC when the height BE is equal to
By
drawing to scale any triangle the length of the sides of which
are given, the area can thus be easily obtained.
Pio. 169.
Example 1. — To find the area of the parallelogram A BCD.
(Fig. 159).
Multiply the length by the breadth. The fact that the angles
are not right angles does not affect the result. Care must how-
ever be taken to measure the breadth at right angles to the
long sides. As the length is 10' and the breadth is 6' the area
is 10x6=60 sq. feet.
94 A MANUAL OF CARPENTRY AND JOINERY.
Fig. 160.
Example 2. — Detennine a square eqttal in area to a given
rectangle.
Let A BCD (Fig. 160) Le tlie given rectangle. Produce BC
and make CE equal in
length to BC. Bisect
DEa,t 0 and with OD
as radius and 0 as
centre draw the senn-
circle BFE. Produce
CB to intersect the
semicircle at F. Then
CF is the length of the
side of the square,
because CF multiplied
by itself is equal to DCxBC This example shows how square
root can be worked graphically.
Areas of Polygons and Irregular Figures. — An easy way of
determining the areas of polygons and of nregular figures
which are bounded by straight lines is to sub-divide them into
triangles, find the areas of these separately, and then add the
results together. This can be done either by arithmetic or
gi^phically, the latter by preference.
A rule applicable for finding the area of any regrular polygon
is to multiply half the perimeter by the perpendicular from the
centre to any side. (The perimeter is the sum of the lengths
of the lines bounding the figure.)
Example 1. — To find the area of any given regular polygon^
{e.g. a regular hexagon ofZ side).
(1) Arithmetically. — A regular hexagon consists of six equal
equilateral triangles, in this case of 3' side. The area of each
triangle is:
^s{s — a){s -b)(8- c).
Area of hexagon =6 x \/4-5(4-5 - 3)(4-5 - 3)(4-5 - 3),
= 6x\/4*5x 1*5 X 1*5 X 1*5,
= 6x\/l5-1875,
= 6x3-897 = 23-38 sq. feet.
(2) Graphically.— Let A BCBEF (Fig;. 1 61 ) be the given hexagon
drawn to scale. The area of this figure is equal in area to the
AREAS.
95
rectangle AEHO^ since the triangle AFE is deducted from the
hexagon, and the two triangles fiG^(7 and (7/>Zr which are together
equal in area to AFE are
added. By measuring the
sides of this rectangle and
multiplying them together
the area of the polygon is
obtained.
Example 2. — To find the area
of a regular pentagon of 4' side»
This is one of those ex-
amples where it is difficult to
apply arithmetic only in the
solution of the question. By
drawing the pentagon to scale,
the perpendicular distance from any side to the centre is obtained
easily. Then the area of the figure is obtained by multiplying
the — — X by the length of this perpendicular distance.
Area of pentagon = P^""^^ ^ ^ ^(^.^j x 276 = 27*6 sq. ft.
Example 3. To find the area in sq. indies of a regular octagon
of 6" side.
The area of this figure may be obtained by drawing it to
scale, measuring the perpendicular distance from any one side
y'^s^ to the centre point, and multi-
plying this by half the perimeter
sC ^ ^ of the figure.
Another method is to find the
Fio. 161.
H
Pio. 162.
square which contains the figure,
find its area, and from this to
deduct the area of a smaller
square on the side BC (Fig. 162).
This smaller square is equal in
area to the sum of the four
triangular corners which must
be deducted from the large
square to obtain the octagon.
This question provides a good arithmetical example. It is
first necessary to find the length of side of the large sc\M^t^
which encloses the figure.
d6
A MANUAL OF CARPENTRY AND JOINERY.
To find the length of the side of a square whose diagonal is 6^.
Let jp=the side B2 in the figure, then 2a^—B(P ;
.-. 2^-2=6x6=36,
a^= 4^ = 18,
x== \/l8 = 4*24 inches.
The length of side of the large square is therefore
= 4-24 + 6 + 4-24 = 1 4*48".
Area of the large square -
Area of small square which must
be deducted for the corners is 6x6
Leaves the area of the octagon equal to
= 14-48 X 14-48 = 209-67 sq. in.
36 sq. in.
173-67 sq. in.
Example 4. — To find the area of a given irregvlar fi/gwre.
Let ABODE (Fig. 163) be the given figure. The easiest solu-
tion is to work it graphically, finding a rectangle of equal area.
This is done by an application
of the fact that triangles on
the same base and between
the same parallels are equal
in area (Fig. 157, p. 93).
Produce AB and join AD.
Through E draw EF parallel
to DA ; then the triangles
AFD and AED are equal,
as they are between the same
"G parallels AD and EF and on
the same base AD. Join DB
and through G draw CO
parallel to DB. Join DG. Then DCB and DGB being on the
same base BD and between the same parallels BD and GC are
of equal area. Thus, the triangle FDG is equal in area to the
pentagon ABODE. A rectangle whose length is FG and height
-^ gives the required area.
Generally the shape of the figure decides the method which
it is advisable to adopt in the calculation of areas. If the
surface is of irregular shape with straight sides, the area can be
obtained by sub-dividing the whole space into rectangles and
triangles, calculating these separately, and then adding them
together.
Fig. 163.
AREAS.
07
Example 5. — To jmd the number of square yards of flooring
required to cover the floor of the room (Fig. 164).
Find the area of each of the lettered spaces separately and
then add them together.
{•
I5-6'-
' c ^' J *
13'
Fio. 164.
Area of space A = 15' 6" x 13' = 201^ sq. ft.
i?= 6 X 2 = 12
^7= 5 X 3 = 15
/>= 7 X 7 == 49
jj
»
J)
total area = 277^ sq. ft.
Circles and other Figures bounded by Curved Lines.— The
radius of a circle is equal to one half the diameter, and the length
of tlie drcninference is obtained by multiplying the diameter by
3' 141 6, which is approximately 3f, This number is represented
by the Greek letter ir. Thus, the radius of a circle of 3" diameter
is 1*5 inches, and the circumference is 3x3*1416 = 9*4248
inches.
Example 1. — What is the length of the circumference of a circle
of 4 feet radius ?
Circumference = 2irr
= radiusx 2x3*1416
4' X 2 X 3*1416 = 25*1328 feet.
Example 2. — The girth at the middle of the length of the trunk
of a tree, which is circular in section, is 10 feet. What is the
radius? 10
Eadius =
2i.aj,
3-1416x2
Q
= 1*591 feet.
98 A MANUAL OF CARPENTRY AND JOINERY.
The radius of any segment of a circle, or circular arc, may be
obtained by squaring half the
chord, dividing by the rise,
adding the rise, and dividing by
two ; or (Fig. 165)
Pio.165. radiu8=^ ^
Example. — What is the radiibs of a circle the chord of which is
8' a7id the rise in the centre 2' ?
(AB^^BD)+BD \BdJ^ 2 ^ 2
Eadiu8= 2 2 - 2 - 2
2 2
The area of a circle is obtained by squaring the radius and
multiplying the result by 31416, or, area=7rr2.
Example 1. — What is the area of a circle of 4' diameter F
2 X 2 X 3141 6 = 12-566 feet.
Example 2. — A circle has an area of 3 square feet^ what is the
radius ?
Radius = A/--^— -=x/a9549=0-97 feet.
V3'1416
Example 3. — The circumference of a circle is 12 inches. What
is its area ?
J.. X 12 ^.6 7rx62 62
Diameter = — ; /. radius = - : .-. area = — :.— = ^r^rr, ^
TT tt' ir^ 3*1416
= 11*4 sq. inches.
Example 4. — What is the area of a semidrc^dar surface the
radius of which is 8 feet ?
The area is half that of a circle of the same radius.
. 7rr2 3-1416x8x8 ,^^^ . ^
Area = — = « = 1 00-53 sq. feet.
Example 5. — What is the area of a quadrant (a quarter of a
circle) the radius of which is 6 inches ?
Area of circle =6 x 6 x 31416 = 36 x 31416.
Area of quadrant^ =9x3*1416 = 28-27 sq. inches.
AREAS. 99
Example 6. — What is the area of an annutiLs {ring) the larger
diameter of which is 10 feet and the smaller diameter b feet.
Area of annulus=area of large circle — area of small circle.
= [(5 X 5) - (2-5 X 2-5)] x 3-1416
=(25-6-25)x31416 = 18-75x3-1416=58-905 sq. feet.
Example 7. — One side of the interior , of a room is 12 feet long,
and 10 feet high, and contains a window-opening with a setni-
circular head. The width of this opening is 4' 6", and the total
height of the window is T 3". What is the exact area of the wall
mrface on this side of the room.
Area of the side of the room = 12 x 10 = 120 sq. feet.
Area of rectangular part of window opening
= 5x4-5 = 22-5sq. ft.
Area of semicircular parti _ (2*25)2 ^ 3-1416 __
of window opening / "" 2 ~
Total area of window opening =30*5
Required area of wall surface 120-30*5 = 89*5 sq. feet.
The approximate area of an ellipse (near enough for all
practical purposes) is obtained by multiplying the product of the
two axes by 0*7854
Example 1. — An ellipse has axes 0/ 16 feet and 10 feet. Hoio
nany square feet does it contain f
Area of ellipse = 16 x 10 x 0*7854= 125§ sq. feet.
Example 2. — The inclined roof surface on one side of a hxdlding
is 20 feet long, and 16 feet ivide measured from eaves to ridge. In
the roof surface is a rectangular skylight b' 3" long, by 3' 3" wide,
and also a circular shaft passes through it which requires an
dliptical space 4' by 3'. What is the area of the roof surface to be
covered allowing for these voids ?
Total area of roof surface = 20 x 16 = 320 sq. ft.
Rectangular space for roof light = 525 x 3*25= 17*06 „
Bfliptical space for circular shaft = 4 x 3 x 0*7864 = 9*42 „
Total area to be deducted = 17-06 + 9*42= 26*48 „
.•. Area of roof surface to be covered = 320 -26*48 = 29352 „
To measure the area of irregrular surfaces which have curved
boundaries, sub-divide them into rectangles or triangles of
approximately the same size, find the areas of these, and add
them together.
100 A MANUAL OF CARPENTRY AND JOINERY.
GUBIG OB SOLID MEASURE.
Cubic, or solid measure, is involved in the calculations of
quantities of timber, stone, etc., excavations of earth, sizes of
rooms, buildings, and in any questions affecting mass. An
illustration of the difference between surface and solid measure
is seen by considering the various measurements of a lead-lined
wooden cistern. Such a cistern is usually employed to hold
water or other liquid substance, and the size will be regulated
by the volume required to be stored. It may be that there are
limitations as to length, or breadth, or the depth of such a
cistern, any of which will affect the other dimensions in obtain-
ing the required capacity. Suppose the cistern to be 10 feet
long, 6 feet wide, and 3 feet deep, inside measure. The cubic
content or the volume of water it will hold when full is
obtained by multiplying together the length, the breadth, and
the thickness, thus 10x6x3 = 180 cubic feet. On the other
hand, if the quantity of sheet lead required for lining this
cistern, not allowing for joints, must be obtained, it is necessary
to find the surface measurement of the inside.
That is : two sides each 10 feet by 3 feet= 60 sq. feet
two ends each 6 feet by 3 feet = 36 „ „
one bottom 10 feet by 6 feet= 60 „ „
/. Total quantity required = 156 sq. feet.
The amount of timber required for the above cistern can be
obtained only when the thickness of the material, and the kind
of joints to be used in the construction, are known.
Mode of calculating Timber.— In the buying and selling of
timber the calculations of quantity are governed by trade
custom. Logs, balks, and heavy beams are usually estimated
in cubic feet, while planks and boards may be reckoned by
the square foot of specified thickness, or lineal foot of given
width and thickness. The following standards are in general
use :
A Petersburg standard (which is the one chiefly used in
timber calculations) of timber contains 165 cubic feet.
This is equivalent to 660 square feet of 3" thick,
or 1980 „ „ r' „
or 220 „ yards of 1" „
.^
CUBIC OR SOLID MEASURE. 101
A London standard, which is equivalent to the Dublin
standard, contains 270 cubic feet,
or 1080 square feet of 3" thick,
or 120 pieces each 12' long, 9" wide, and 3" thick.
A load of sawn or hewn timber contains 50 cubic feet.
A load of unhewn „ „ 40 „
A square of flooring contains 100 square feet or 10' x 10'.
Example 1. — A square halJc of timber is 24 feet Imig, 24 inches
ividey and 24 inches thick. How many cubic feet of wood does it
contain ?
Content in cubic feet =24 x 2 x 2=96 cubic feet.
Example 2. — What ivill be the price of a balk of timber ZOfeet
loTig by 16" x 16" a^ 2s. per cubic foot ?
Content in cubic feet = 30 x 1 J x 1 J = 30 x J x J = J^gi^ = 53J.
Price at 2s. per cubic foot = 53 J at 28. = £5. 6s. 8d.
Example 3. — The dimensio7is of the different scantlings in a
king -post roof truss are a^ follows: one tie-beam^ 22'xl2"x5";
two principal rafters each 13' x 6" x 5" ; one king -post ^ T x 8" x 5" ;
two struts each 6' x 3" x 5". How many cubic feet of timber does
the above truss contain and how much will it cost at 2s. 2d.
per cubic foot ?
Quantity of timber = 22' x rx5"=22 square feet of 5" thick.
26'xi'x5"=13 „ „
7'x2'vr>"— 42
12'xi'x5"= 3
J) jj
42§x/^= 172 cubic feet.
Cost at 2s. 2d. per cubic foot = 17|x2s. 2d. = £l. 18s. 6d.
Example 4. — Hoio many floor joists eaxih 16' x 9" x 3" are there
in a Petersburg standard ?
Tlie cubic content of each joist 16' x |' x J'=3 cubic feet.
Number of joists, ^-3^ = 55.
Example 5. — A Petersburg standard of \" flooring consists of
boards all of which are 18' long and 6" wide. What is the number
of boards ?
Each board contains 18 x ^ = 9 square feet ;
.*. number of boards = 1 980 -r- 9 = 220 boards.
Each board has an area oi one square yard.
102 A MANUAL OF CARPENTRY AND JOINERY.
Example 6. — A ware/iouse is 70' long arid 30' wide, inside
measure, and three storeys high. The first and second floors are
of timber ; wooden hinders, each 14" deep and 8" thick placed 10'
apart carry T hy Z" floor joists placed at 15" centres, on the top of
which rest 1^" rebated and filleted hoards for the first floor ; and
\" grooved and tongued hoards 07i the second floor, Calcidate the
quantity and the cost of the material required for these floors,
assuming pitch pine for the heams at \s. 9d. per cubic foot, and
white deal for the joists and floor hoards at £11. per Petersburg
standard,
A plan of one of these floors will show that with the binders
placed 10' apart each floor will require six in number, and
assuming a wall hold of 9" at each end, each binder will require
to be 31' 6" long. The plan will also show that with the joists
placed at 15" centres 24 rows will be required, the joists in the
end bays being 11' long to allow one end to rest on the end
walls.
Timber required :
12 beams each 31' 6" x 14" x 8" =294 cubic feet at Is. 9d.
= £25. 14s. 6d.
Floor joists in both floors :
10 bays each containing 24 joists 10' long x 7" x 3"
= 10 X 24 X 10=2400 lin. ft.
4 bays each containing 24 joists 11' long x 7" x 3"
= 4 X 24x11 = 1056 lin. ft.;
3456 lin. ft.
*^456 X 7
.'. ^.^^ =2016 square feet of 3" stuff
= 3 standards 4- 36 sq. feet.
3 standards at £11 =£33 0 0
36 feet at 4d. = 0 12 0
£33 12 0
Area of lower floor =70 x 30 = 2100 square feet.
Add oV for the shrinkage! _ q^,
of square-edged boards/ " "
2187^ o^o 1 A
—~ = 24,^5 sq. yds.
£11 per standard = Is. 6d. per sq. yd. of 1|" thick.
.-. 243jig sq. yds. of Ij" boards at Is. 6d. = £l8. 4s. 7d.
CUBIC OR SOLID MEASURE. 103
Area of upper floor = 70' x 30' = 2100 sq. feet.
Add ^\ for loss of width) _ ^
and shrinkage / ~ ^ " "
2275 =252 J sq. yards.
£11 per standard = Is. per sq. yd. of 1" thick.
.-. 2527- at Is. = £12. 12. 9d.
Summary: Cost of beams =£25 14 6
„ joists = 33 12 0
„ 1 J" boards = 18 4 7
„ 1" boards = 12 12 9
Total £90 3 10
Prism and Gylinder. — The content of a prism or a cylinder
is obtained by multiplying the area of the base by the length.
Example 1. — A roughly hewn trunk of a tree is of octagonal
shape. The length is 30 feet and the length of side of the octagon
is 12". What number of cubic feet does it contain F
Firat obtain the area of the octagon by the method explained
on p. 95, Ex. 3. This gives the side of a square containing the
octagon as 29" long, and the area of the octagon as 4f square feet.
Cubic content of the balk = 4| x 30= 145 cubic feet.
Example 2. — The hewn trunk of a tree, octagonal in section, is
3' across (from side to side), and 18' long. Find the number of
square feet of 3" stuff it will yield.
It will be necessary first to find the length of the side of an
octagon in a square of 3' side, Ex. 3, p. 95.
This gives a length of side of octagon as 1*24 feet.
The area of the octagon is 7*45 square feet.
The cubic content of the balk = 7*45 x 18 = 134*1 cubic feet,
and it will yield 134*1x4 = 536*4 square feet of 3" stuif if no
allowance is made for the waste, inevitable in such a polygonal
section.
Example 3. — A balk of timber which is square in section is
27 feet long, and contains 48 cubic feet. What is the size of the
section ?
Area of the end in square feet = — =-^ ;
.'. length of side = —r=- = - = 1 1 feet.
104 A MANUAL OF CARPENTRY AND JOINERY.
Example 4. — Find the cvhic content of a circular tank 10' deep
and 8' in diameter.
Area of en(i=4 x 4 x 3*1416 =60*265 square feet.
Cubic content of tank =60*266 x 10=602*65 cubic feet.
When measuring and calculating the contents of balks of
timber that are smaller at one end than the other, with a
gradual taper, the usual practice is to take a mean of the breadth
and the thickness, and multiply together this and the length.
This result does not, however, give the exact content, but it is
considered sufficiently near for all practical pui*poses.
Example 1. — A rectangular balk of timber is 26' 6" long^
18" by 16" at one end, and 14" by 12" at the other. What number
of cubic feet does it contain?
Mean breadth, i?±li=^=16"=lj',
Mean thickness, — - — = — = 1 4" = 1 J' ;
2
28
2
.*. 26Jx 1 J X 1 J= 2" X - X -=1^ = 41| cubic feet.
Example 2. — The trunk of a tree 30' long is 2' 6" in diameter
at one end and V 6" at the other. How many cubic feet does it
contain ?
Mean diameter, ?5j+i^=24"=2'.
Area of section = l x 1 x 3*1416=3*1416 square feet.
Cubic content = 3*1416 x 30' = 94*248 cubic feet.
Pyramid and Cone. — The cubic content of a pyramid or
cone is obtained by dividing the area of the base by one- third
of the vertical height, i.e.
. ^ area of base x height
content = ^ — •
Example 1. — An equilateral -triangtdar-ba^sed pyramid of 6"
edge is 9" high. How many cubic inches does it contain?
Area of base
=>/s{s - a){s - b)(s - c) - \^9 X 3x3x3 =\^243= 15*58 sq. ins. ;
.*. content = — - =46*74 cubic inches.
CUBIC OR SOLID MEASURE. 105
Example 2. — A hexagonal pyramid of ^ side w 10' high. Cal-
culate the cubic conte7it.
Area of i of base (an equilateral triangle of 4' side)
= \f8{s-a){s-b){8-c) = >>/ 6x2x2x2 = ^48.
Cubic content of pyramid
6xn/48x10
3
= 20 X 6-92 = 138-4 cubic feet.
[Example 3. — A cone has a base 12" in diameter and is 16" high.
What is the cubic content /
Area of base = 6^ x 3-1416.
^ ^ ^ . 6x6x3-1416x16 ^^oio v.- • \.
Content of cone = ^ = 603*18 cubic inches.
Sphere. — To find the cubic content of a sphere, multiply
the cube of the diameter by one-sixth of 3*1416, i.e.
content =d^x — ^ = d^x 0*5236.
u
Example. — What is the cubic content of a sphere of 6" diameter?
6 X 6 X 6 X 0*5236 = 113*09 cubic inches.
A ready and accurate method of finding the volume or cubic
content of any irregular solid of small size is totally to immerse
the solid in water, using for the purpose a receptacle, the capacity
of which can be easily measured. The volume of water displaced
will be equal to the cubic content of the solid.
Questions on Chapter IV.
1. (a) What is the difference between the English and the metric
system of measurement? (fc) What is the metric equivalent of
14 in. ? (C. and G. Prel., 1899.)
2. What is the metric equivalent of 4 square feet? (C. and G.
Prel.. 1900.)
3. Determine the square root of (a) 289 ; (6) 3721 ; (c) 69696.
4. Find the length of the diagonal of a square of 12 ft. side.
5. A 20 ft. ladder when in position just reaches to the top of a
19 feet wall. How far is the foot of the ladder from the foot of the
wall?
6. Buildings which are 12 ft., 16 ft., 30 ft., and 43 ft. wide
(outside measurement) respectively have central ridges at he\^\v\)^ oi
106 A MANUAL OF CARPENTRY AND JOINERY.
4 ft., 7 ft., 14 ft., and 20 ft. respectively above the wall levels.
Find in each case the length of the common rafters.
7. What is the area in English measurement of a rectangle 5
metres long and 3 metres wide ? (C. and G. Prel., 1904.)
8. What is the area of a triangle having a base 4 metres long and
an altitude of 3 metres ? (C. and G. Prel., 1903.)
9. Describe a hexagon within a circle of ^ of an inch radius, and
find how many feet superficial that hexagon would represent to a
scale of f of an inch to 1 ft. (C. and G. Prel., 1902.)
10. A room is 25 ft. 6 in. long, 13 ft. 6 in. wide at one end, and
18 ft. 4 in. at the other. What is its area? (C. and G. Prel.,
1901.)
11. (a) What is the area of an octagon having a side 3 ft. long?
(b) Make an irregular pentagon, and construct an oblong of equal
area. (C. and G. Prel., 1899.)
12. Make an irregular heptagon and reduce the same to an oblong
of equal area. (C. and G. Prel., 1898.)
13. The chord of a circle is 12 feet ; the rise in the segment is
2 feet. Find the radius of the circle by figures. (C. and G. Prel. ,
1898.)
14. A window is 5 ft. 6 in. wide, and the head rises 10 in. from
the springing line ; the curve is the segment of a circle. Find the
length of the radius by arithmetic. (C. and G. Prel., 1901.)
15. It is required to make a cylindrical framing for a tank which
is 5 ft. 9 in. in diameter ; the framing is to be 3 in. from the tank
and 7 feet high. Find the superficial area of the framing. (C. and
G. Prel., 1902.)
16. What is tlie cubic content of a balk of timber 4 ft. square at
one end, and 2 ft. 6 in. square at the other end, and 10 ft. long ?
(C. andG. Prel, 1900.)
17. A balk of timber is 20 feet long, 15 inches by 15 inches at one
end, and 12 inches by 12 inches at the other. What would be its
price at 2s. per foot cube ? (C. and G. Prel. , 1897. )
18. Find the cubical content of a hexagonal prism of 10 ft. axis
and 2 ft. side. (C. and G. Prel., 1901.)
19. What is the cubic content of a hexagonal prism of 3 ft. edge
and 7 ft. long? (C. and G. Prel., 1899.)
20. What is the cubical content of half a regular hexagonal
pyramid of 2 feet edge and 5 feet high ? (C. and G. Prel. , 1 898. )
CHAPTER V.
TOOLS.
General Remarks. — The tools used by the carpenter and
joiner are of so varied a character that a special consideration
of the manner of using them, and of the means of sharpening
and otherwise keeping them in order is necessary. It is of the
greatest importance, as all experienced craftsmen know, to have
tools of the best material, and to use them with the greatest
care, so that they can be relied upon for durability and accuracy.
All edged tools should be of evenly tempered steel, so that they
will retain for a reasonable time the sharp edge required for use.
Machinery is now extensively used in the preparation of the
timber for all kinds of wood work. Besides facilitating working,
this renders unnecessary many tools and appliances which were
formerly in use.
The Training of the Eye. — One of the fii^t objects of the
intelligent workman should be to train his eye to estimate
dimensions and to judge whether lines are straight and surfaces
are ti*uly plane. This power can only be obtained by careful and
conscientious practice.
IffEASUBma AND TESTma TOOLS.
The one-, two- and three-foot rule, the tape or chain measure
and loooden staves or rods of various lengths, are the usual means
by which measurements are made. The two-foot rule used by
the wood- worker generally has the * inches sub-divided into
eighths and sixteenths. In work of large dimensions, carefully
graduated rods (which can be made by the workman himself)
are preferable to either the rule or tape measure, a^ \)y \\i^\T
108 A MANUAL OF CARPENTRY AND .WffSRftV^"
[ltd are obtained. In preparing
^iigth, it is liest to lay two-foot
i'iiIuh) instead of using only oiie nile
Biiipiciyinent mure accurate 11
such a ntd of, aay, 12 feet ii
rules end to end (us
and marking with a pencil.
The Heasarement of Angles. — In the nieaHnrement of
angles, or irregular smfaces, ic is best to diviJe the surface ii
triftngles, and to measure the aides with the gmdaated ■'oda
mentioned above.
Testing Tools. — Testing tools may be L-onsittered nnder two
headings : those used in tile workshop in the preparation of all.
kinds of framing and other beiiuhwork ; and thoae employed n
the building or in the erection of any structure. Tlie itraifffil-
edge, %mnding itripi, try-gqiutTe, tlidiiig hei'el, marking {/ange^
and aompasiei are amonget the testiag tools used in the bench
work. The object of these is to test for etraightneas, size, anil
accuracy the material employed.
The Btralgtit-edge. — The best material for short atraighb
edges is steel. Wooden straight-edges — made fi-oni stnklght>
grained wood that does not twist, preferably yellow pine or
mahogany— ai*, however, generally used.
VlniUiig Btrlps a
t likely
made of wood that ii
They a
30 inches long, 3 to 3 iuehw
wide, and about ^ Inuh thick
they have parallel edges, a
are used when " tiueing-up'
the surface of the wood will
the plane.
The try-Bquare (Fig. 166) i
u!<ed for testing whether bup
faces are at right angles t
each other, as well as for dnif
ing "sfniare" lines O'.e. at light angles) for w
The BliainB Ksvel (Fig. 107) is similar in character to the tl
square, but has a loose blade. It is used when surtaeea or lii
not at i-ight angles to each other are rei|uired.
Piffereut kinds of gauges are used: the niarkiii? j
(Fig. 1(1R), which has only one marking point, is erjiployed foi
marking llmw pai"allel to the edge of tlia wooil which i
worked. A morUi»-et.n8a(Fig. 1(19) lias two adjustalila marking
1 is used when two pamllel lines are I'equired, u
Tir-squnn
MRABtmmo AWi> TBsrnra tools.
the setting out of framing with mortise and tenon joints. Tlie
cutting Eaug* has a cutting blade ijistead of a marking piiint.
Pi.i. nlT.-andii
A Uraml) or set gauge oa
a, repetition of siniilftr 1
For curved work the oompaaBes
a i>»ii' of eomiMtaaos fitted
with a I'adial arm or wing,
of use to connect the two
11 prevent their slipping
legBt-
For larger work a pair p,,,
of tranunsl plna is needed
(Fig. 171). The length of the rod used
radius of the
determined by the
iiired. A simple though crude substitute
for the trammel pins, or coiupasaes, niny
be made by fixing two bi'ttdawls at the
ends of a rod of wood.
The testing tools used by the carpenter
For fixing framing include (in addition
to those above described)' the ipirit level,
the plvmA-rale, plumbMite, and ckalk-
The Bidrit level (fig. 172) consists of a
small sealed glass tube containing spirit.
It is so made that the encloBOd \ivi\ib\ft lA
HO A MANUAL OF CARPENTRY ANTI TOINBRt.
air occupieB a certain poaition only when the instrumeDt is
placed horizontally. It is unuall; ninunted in a wooden frame
from 8 to 12 incibes long, and is generally uued in conjunction
■with a lung parallel ati'aight edge, W
determine whether ajirfacea are level.
The pliunb-line (Fig. 1T3) ie of assistance
to determine whether walls or upright
timbers are vertical. It consiat-t of a string,
at the lower end of which is a metal weight,
generally lead, tailed a plumb-bol) (Fig. \li)-
For convenience in practice, the string r
plumb-line is fastened at the I'pper end to
i"j a jiarallel straight-edge which is from 4
■'■' 6 feet long and 3 tu 5 incliet wide. Thia
sti-aigbl-edge ia marked with a centra liii'
down its length, and has a hole cut near th
■i! bottom, in which the bob swings. A atraiglit-
edge so fitted is called a plomb-rnle. During
the fixing of cai-penters' and joinei's' worlq,^
the spirit level, straight-edge, and plumb-
rule, are indispensable testing tools.
The chalked line is useful for a variety o{'
purposes. When a lung straight Hue f
required between two pointa and tbf
straight-edge ia either
not available or is too
l\l' -short, a straight line may
be obtained by chalking
a length of string, fixing
it on two points, pulling
tight, and then I'aising
the string and sharply ,
letting go. The line ia
' akn used as a guide and aid in many fixing
o)io rations.
Oeoaietrical Taata.— Many aimj^a gwWwrtrieal principle*
CUTTING TOOLS.
applied in workehnp tests. Ainiiiigst tliefii may ha meutiojied
the fiiliowing :
To obtain a I'ight angle, it is nnly neeeBsarj to draw a ti-iangle
wliose aides am in the proportion of 3, 4, and 6 (p. 88) ; the
angle opposite the longest side is a right angle.
Again, to test whether a piece of framing is truly rectangular
(or in workshop phrase "wjuare") measure the lengths of the
diagonals ; it they are equal, the corners are right angles.
CUTTING TOOLS.
The Saw. — It is very necessary that the blades of all saws be
of the host spring steel, of uniform hardneBB, evenly tempered,
and slightly thinner at the liack tli^in at the cutting ei
The rip saw, used for cutting with the grain, that is, in the
direction of the flbrea of the wood ; the croaa-cnt saw, for cutting
Mi'oss the grain (at right angles to the fibi'es) | and the panel
law, used fen- fine woik, are all of the shape sliowii in Fig. 175.
The chief diffei'ence in these saws lies in the shape and sins of
the teeth on the cutting edge.
i
The rip aaw, usually 28" long, haa the teeth points from 0"'3
to 0"4 ajiiirt, or about 8 teeth to 3" of length of blade. The
Bbspe of the tooth is shown in Fig. 1 7C. Tlio fi-ont of the tooth
!■ at right angles to the cutting edge of the blade.
ll> A MAXCAI. <IF CARI'KNTRV AND JOIN'ERY.
The croM-cnt saw is usually 26" long ; the teeth «re smaller
than in the lip )<aw — alwut 4 points tu the iooh — the front
of the tooth beiDg inclined at an angle (from 65' to 75') to
tlie cnttinf; edge, a.i xhown in Fig. 177. Manr modiications in
tlic t-liHi)e of the tnoth of the civ>»i-i.'ut saw are to be found, euch
as the p.-<j-(-K,ll, (Fig. 178) and the him-e-tootk (Fig. 17»> While
the*f teeth may produce lietter resulta, and cut more easily in
giift wcMxl, or nhfn utied with dry timber, the ordinary tooth
rnav l>e considered the most satisfactoij for all-round
!l saw has teeth ninular in shape to those of the eross-
lut niiK-h siLialler in size,— from 6 to 8 poiata to the
" on a saw. — If the teeth were exactly in the plane of
the fiiitii.ii or •■I'iiiding'' sgainat the fibres of
would n'lider the fi-ee wording of the saw almont
\i. th-r fiii-ti..ii 1«tween the »-ood and the hiade, the
]e ii:-t!i !iiv U-nt siiirhtly outwards, alternately to one
h'-ii I., thf iithri'. «, that the resalting cut is wider
l.ii.kntss ■•{ th<- blade and thus gives "clearance" in
Tlie (I/.-tain.i; wliitlv the poinu ptojed beyond the
CUTTING TOOLS.
113
Fio. 180.— Saw-sot
plane of the blade is called the set. Tlie amount of set required
depends upon the kind of material to be operated upon. The
bending (setting) is done either by means of a nail punch and
hammer upon a block of hard-wood, or with a special appliance
named a " saw-set." Figs.
180 and 181 show two
different types of saw-set.
The rip saw requires
less set than the cross-
cut saw owing to the
fibres of the wood being
parallel to the direction
of the saw cut, while the
saw used in the work-
shop— generally upon dry
material — does not require so much set as the saw employed
by the carpenter on rough and sometimes unseasoned timber.
The less set there is on the saw — providing it will clear —
the more easily the saw will work. The set on each side
should never exceed half the thickness, so that at the most
the width of cut is not more than twice the thickness of the
blade.
The back or tenon saw (Fig. 182) has a thinner blade than the
"hand" saws above described. The blade is 12" to 16" long.
Fio. 181.— Saw-set.
Fio. 182.— Tenon Saw.
Fio. 183.— Dovetail Saw.
3" to 4" wide, has about ten tooth-points to the inch, and
has the back edge of the blade stiffened by an iron or brass back,
the blade being thus kept rigid. The shape of the tooth is
intermediate between that of the rip and the cross-cut saws, as
the tenon saw is chiefly used for fine bench work, which consists
of cutting both with and across the grain, as well as in oblique
directions.
The dovetaU saw (Fig. 183) is similar to the tenon saw, but is
of smaller size, and "has smaller teeth. Its use is con^iv^d \»q
very fine work.
114 A MANUAL OF CARPENTRY AND JOINERY.
The bow or turning saw (Fig. 184) has a thin narrow blade held
in tension by a wooden frame and string. It is used for cutting
curved surfaces, its narrow blade allowing for the necessary
turning movements.
The compass saw (Fig. 185), and the pad saw (Fig. 186), have
narrow tapering blades, and are used for curved surfaces in
circumstances where the bow saw would be inapplicable.
Fig. 185.— Compass Saw.
Fio. 184.— Bow Saw.
Fio. 186.— Pad Saw and Handle.
A two-handled saw (Fig. 187) for cross-cutting large balks
of timber, has a blade from 4 to 7 feet long, 5 to 8 inches wide,
with large teeth of shape shown in Fig. 178.
The sharpening of saws. — Saws for hand use are sharpened
with triangular files of size varying with the size of the teeth.
The ease and accuracy with which a saw cuts depends largely
upon the care bestowed on the setting and sharpening. Some
Fig. 187.— Two-handled Cross-cut Saw.
experience is required to obtain satisfactory results. All the
teeth should be set evenly, be of uniform size, and have their
points in a perfectly regular line. Rough usage of saws often
causes them to be strained or buckled. These defects can be
remedied by careful hammering. It is very advisable, however,
that this process be deputed to the expert, as any unskilled
attempt may ruin the tool.
Planes. — A plane is a tool which derives its name from its use
in the preparation of plane surfaces.
A wooden plane consists of the following parts — a rectanfinilar
CUTTING TOOLS.
116
I (generally of beecli wood by reaBon of its even grain and
freedom from waiping teudencj"), the face or sidf of wliich must
lie aei'iirately plane (true). Fixed by means of a wedge, and
guided by the stituk, is a steel eiittei'
(plane-iron) (t'ig. 1H8) wLieli jii'ojeotst
slightly beyond the sole, and makes an
angle of about45° with it. When planing
cross-grained, or knotty wood, where the
fibres of the wood are not par;illel to the
surface being operated upon, the cuttei'
has a tendency to "pluck up" the giniTi,
Thia plucking tendency is lessened by a
guard called a. back- or cap-Iron wliich is
fixed, by means of a screw, to the face of
the plane-iron. Tlie back-iron is the same
-width aa the plane-iron, and capable of k.if. i^s.-Linthig iron
adjtiatmeiit to different distances from 't WiindcniiHni!.
the cutting edge, according to the kind of work and the character
of tlie material. By setting the baek-ii'on very close {e.g. ^") to
the cutting edge, the plui:king tendency is reduced to a minimum.
In addition to this, the back iron stitieits the cutting iron and
tliei-eby lessens vibration or "chattering"; it also serves to
break the shaving as it enters the mouth of the plane and thus
prevents choking.
Inflanes nsed tor working hard woud it is advisable to have
the |tlane-ii'on set into the stock at a steeper pitch than for soft
t, usually about 5'i° U< the sule uf the plane,
e constant wear of tlie (Mile of a wooden phne necesaitates
Kit occasional trueing-up of its surface. The result of this is to
increase the aine of the mouth, and produce a less effective
guiding of the shavings as they are removed.
^^'fhe Jack pfaas (Fig. 1S9), about 16" limg, the te^iaSE
116 A MANUAL OF CARPENTRY AND JOINERY.
(Fig. IDO), 22" Ions, a'ld t'i« amoothing plans (Fig. 191), 9" long
are tlie usual bencli [ilanes. Of tlieae the jack plane is used
igliing off; tlie trying plane for trueing up; and the
used for finialiing the surface.
The accuracy and smoothness of
plaued surfaces depeud upon the con-
dition in which the plane-iron is kept.
Plane-irons ai* from 2" to 2|" wide, the
cutting edge is ground at an angle of
from 20° to 2.")° with tlie face, and the
sharpening angle vai'ieB from 25° to 40°.
„,j. The jack plane-iron should have the
cutting edge slightly convex, as shown
res It f th 9 s that the ] lane takes off
th ker the n ddle than at the edges,
and the corners of the iron do not plough into the wood.
The irons of the trying and smoothing planes should be square
across, excepting at the corners, which niiwt be slightly rounded
CUnTNO TOOLS.
1171
in Vi^. I!i3. If the uuttiug edge of these is curved lut in tLe
jiick plane, thu liniBlied plumed surface will have a wavy ap|)eai'-
BiDce and ahow in aa ubjectiuuable manner when llie surface is
painted or varnished.
Iron pUneB, <ii' uiirnbiniktiDU iron and wooden planes, are now
supplementing wooden planes to a large extent. The advantage
of these planes over wooden ones lies in the tact that the sole of
the plane does not weur, and therefore does not get "out of
truth " ; the mouth of the plane consequently always remains the
s&me size. Again, in these planes the cutter is held in position
by means of either a screw or a lever, and the adjustment is
therefore easier and n
The L'liltei's of iron planes are thinner than those used in
woodnu planes and thus a saving of time in both the grinding
and sharpening is etfeoted by their use.
For the hest class of work, iron planes are decidedly better
and capable of givirjg uiore aceuiate results than wooden planes.
iJisudvantagOfl lie in tiie fact that they ara heavier, and when
used in the uiuitifaiions work required by the carpenter when
Hxing, they will not bi "
planes are subjected,
typical example of an ir
The panel plane is ii
size between a jack
siiKiuthiiig plane.
A Jolntliig' plane is an ex
plane, cliielly used when
Ijoarda whit'h have lc> Vie :
■ the rough usage to which wiioden
Fig. 1!M i:
The
plane (l-'iy
traiong trying
great iicturacy
,g tlie ed^es of
.L;^■t)l
liolluw aarfacss, mid thcictni
I for working;
. in the direction (A \\ji\ssa.\
""■
118 A MANUAL OF CARPENTRY AND JOINKKY.
a convex sole. Fig. 196 shows an iron adjustable eircukr plane
which in !La iiiiprovemEnC upon the wooden conipasti plnne, aa it
ran be ndjiiated readily to
ariy required curve.
The rebate plane (Fig.
107) ban a cutter equal
in width to the width of
the plane. The cutter is
placed at an oblique angle
with the edge of the sole
of the plane, the cutting
edge being straight. Ita
ik Hurfacea such an rebate*.
:b confined to the planing of s
The length of this plane is ubout 9" and its width varii
A plou^ (Fig. 198) is a plnne used for making grot
the diiection of the grain of the wotrti. This is a somewhat
complicated tool and consists of a stock which holds I
cutter, and a movable fence which is secured lo the stock by
means of two arms. These arras are either screwed or hdd
with wedges. Tlie cutter, which varies in si^e Hccordiog to
the size of the groove required, is held in position by met
of a wedge. A second iron fence, used to govern the depth
of groove required, works with an adjustable screw against
the stock.
The bnUnaEa plane (Fig. 199) is a small [ilane having the cutler
as near the fi-ont end of the sole as poHsiliie.
Other planes such as the mali-JHUster {Fig. 200), ehariut
(Fig. SOU '■wider (Fig. 302). hmul (Fig, 203), ovolo. tAmguiwg. a
ctrrmro tools.
ij uml ulniiist tnuumeralilc muulding planen, are used for
Bfial pilipi>wea m IihiuI work.
The spokesbaTe (Fig. ^04) is a special kind oi ataaXX hand plane
nued for finishing curved surfaces.
SliajpenliiK. Tlie ciittiug edge of the plane-iron or chis«l is
obtained by first erlndlng, and afterwards rubbing upon an
Dil-Btone. The oil-stone is of even texture, ahould not be too
hard, and a» its name implies is kept lubricated with oil.
md "Arkanaas" are among the diSetent tosAa ^
120 A MANUAL OF CARPENTRY AND JOINERY.
oil-stones in general use. Tlie grinding angle of the cutter is
from 20° to 25° ; the sharpening angle varies from 25" to 40°,
becoming slightly greater each time the tool is sharpened.
Small oil-stones called "slips" are used for sharpening the
concave (hollow) cutting edges that are found in bead and hand
moulding plane cutters, the spokeshave, and other tools with
curved cutting edges.
Chisels. — These may be divided into firmei\ paring and
mortising chisels^ and gouges. Chisels are made in all sizes from
JL l\
^\
/'v
«
1
1
Fm. 205.— Types of Firmer Chisels.
Fk;. 20C.— Paring Cliisel.
one-sixteenth of an inch to 2 inches in width. They consist of a
steel blade with the cutting edge at one end, and a " tang," on
to which the wooden handle is fitted, at the other end. The
firmer and paring chisels are similar in shape (Figs. 205 and 206),
the only dilference being that the firmer chisels are a little
stronger than the paring chisels to withstand rough usage and
the occasional use of the mallet.
Paring chisels often have bevel edges as shown in Fig. 206.
Mortise chisels (Fig. 207) are much stronger than firmer chisels,
as they are subjected to more rough usage in the making of
mortises.
Ck>iig-es (Fig. 208), are chisels with curved cutting edges ; the
CUTTING TOOLS.
121
cutting edge may be ground on the hollow or on the rounded
surface. The grinding angle as well as the sharpening angle of
chisels are the same as in the plane irons (p. 116).
Flo. 207. -Mortise Cliisel. Fia. 208.— Gouge. Fia. 209.— Socketed Chisel.
The slip is used for sharpening gouges.
Socketed diisels (Fig. 209) instead of having a tang, are pro-
vided with a socket, into which the handle fits, at the upper
end.
The bandies are of hard wood : box, beech, and ash being
^sed. A brass ferrule is usually put on the lower end of the
chisel handle to prevent it from splitting. Handles of chisels
that have to be used for very heavy work with the mallet are
often hooped at both ends.
Other cutting tools, such as the axe^ adze — used chiefly by
ship-builders — and the draw-hiife (a tool used by coach-
builders), need no detailed description.
122 A MANUAL OF CARPENTRY AND JOINERY.
BOBING TOOLS.
Brad-awl and Gimlet. — The brad-awl and gimlet are U
of the simplest kinds of boring tools. The method of their ii
also illustrates the principle of most boring bits. The bracl-a
(Fig; 210) has a wedj
shaped cutter, and requii
the exertion ot pressi
during its use. Care m-
be exercised to have 1
cutting edge .across 1
fibres, or it will be lia
to split the wood. T
gimlet (Fig. 211) has
screw feed, and therefc
instead of a pressure
rotary movement
necessary.
Brace and Brace-bits. — Boring is, however, generally i
formed by the brace, and brace-bits. By means of the \m
the principle of the lever is applied to exert an increased fc
Fig. 210.— Brad-awL
Pig. 211.— Gimlet.
Pig. 212.— Brace.
Fio. 213.— Shell
Bit.
Fio. 214.— Nose
Bit.
Fio. 215.— S
Bit.
whereby the brace bit is easily forced into the wood. Mi
different types of brace are in use ; perhaps one of the besi
the ratchet brace (Fig. 212) in which the turning movem
BORING TOOLS.
123
tnay be effected by a, rack. Tiii« brace enables bnring to be
dune in cdi'nerB, and other awkward positinns where the
iirdinary circular nioveinent of a bmce could Tiot be applied.
*nie Bhell (Fig. 213) and noss bila (Fig. 214) are very Bimilar ;
ill the latter, a projecting nnse aEsiets in clearing the hole.
ITiH nose-bit is specially Biiitable for boring holes 2" to 3" deep
in the direction of the grain of the wood. The STrisB-Hit
(Fig, B15) hajB a spiral point. These three bits are chiefly used for
boriDR for nails nnd screws ; their diainctcrs are from ,'j" to J".
Fio. aT.-Aumror
twisted BFt,
The(i«iitroliIt(Fig. 216) has three separate cutting pai-ta. Tte
wing diameter variea from J" to 1^". It is a clean-cutting
M, but [■equires presanre during the operation, and if the holes
to Iw bored are nioi'e than 2" deep it is liable to become choked
nnleM the accumulating chips are frequently removed.
The anger bit (Fig. 217) exists in many forms. Its helical
'liapB renders it suitable for most woik, except in very hard
wftods. Tts central guide point has a spiral screw feed ; this
ii'ii'lers Ijoring acrosH the grain possible with veiy little presanre.
Allien Iioi'ing with an auger bit in the direction of the giain of
Mbk JB reqairad, as the screw feed ti.\oafc wjMfc
124 A MANUAL OF CARPENTRY AND JOINERY.
strong enough to draw the bit into the wood. The ** Forstn
bit (Fig. 218) is useful for flat bottom or angular boring.
Expanding brace bits (Fig. 219) are also to be obtained. Tl
«*■
. 1
..V
V-^-*«a4
Fio. 218.— Forstuer Bit.
Fio. 219. — Expansion
Brace-bit.
Fig. 220.— Auger
are capable of adjustment within certain dimensions, and p
very useful tools.
Other brace bits, such as the screiv driver bit, countersin
(for iron and wood), rirners, etc., are also used. For h
work, aiiger bits with long stems are used (Fig. 220) ; the^
provided with wooden handles for turning purposes.
VICES AND CRAMPS.
Bench Vice. — The woodworker's bench is usually pro^
with a vice for holding the material being worked. This vi
fixed against the side of the bench at the left hand end. ]\
different kinds of vice are in general use, some of these I
VICEH AND CRAMPS. '
Iff antiquated and primitive chai'actei'. Others, of more recent
I iawDtion, Hre valuable tinie-savinj; appliances. The wooden
which 18 about 3" i
laiawetar, ia one of tlio old
B-fype. A steel threaded screw
K.IB Hnnietinies used, instead of
[ the wooden screw. In either
J is through
the wooden jaw of the rice.
Wsny patent vices are
"*" the market. Some of I
these are called " instan-
'^aeona.grip," because they
^t* fitted with a ratchet that
''"owb the jaw of the vice to
"^ drawn out ; when the spring is
''ctioii. It is reasonable to exjiect that a good bench-vice will in
*• sbort space of time repay its cost as compared with tliat of the
»v^fa-__^ old-fashioned wooden scrow-vices that are still in
^^^^ use in some workshops.
\^M Cramps. — Cramps, as the name implies, are usefl
9 for holding together framing, such as Hashes, doors,
m
s released the screw ci
*la ; for cramping floor l>oards ; for holding down work on the
banc!) ; and for many other purposes. Figs. 222 and 223 sliow
Lwn kinds rif nosh cramp. Each consists of a Btee\ tev "OJivV. wv
126 A MANUAL OF CARPENTRY AND JOINERY.
adjustable shoe at one end, and a jaw attached to a scre^
threaded shaft for tightening up as required. Sash cramps* a *"^
made in a large variety of sizes and strengths to suit th© i r
diflferent applications in the fixing together of structur^^'-
Figs. 221 and 224 show two types of floor cramp, Tb i^
Fig. 225.— G-Cramp.
Fio. 226.— Bench Holdfast
appliance is so constructed that it will clip on the edge of th^^
floor joist, and force the boards into position. Other cramps^-^
such as the 0-cramp (Fig. 225) and the bench holdfast (Fig. 226]^^
are too well known to require description.
SUMMARY.
Tools should not only be of the best materials, but should be kept
constantly in good order.
The commonest measuring tools are the r?t/e, ta/pe or chain
measure^ and yradiuUed rods. For testing the straightness and
accuracy of work, the straight edtje^ try nqiuirey hiding hevd^ gauges^
compasseSf spirit -level, plumb nde, chalked line, etc., are used.
Among cutting tools are the various types of sav:sj planes, and
chisels. Saws require the teeth to be "set" to obtain clearance in
cutting. They are sharpened with a triangular file. Planes and
chisels are first ground to an angle of 20"* to 25**, and afterwards
repeatedly sharpened upon the oil-stone, the cutting angle varying
from 25^ to 40^
Boring tools include the hrad-atol, gimlet, brace and hra^e hits, and
aiujer. There are many types of brace bit.
For holding in position the material which is being worked, and
as an aid in putting together framed structures, vices and cramps
aro indispensable.
QUESTIONS ON CHAPTER V. 127
Questions on Chapter V.
. 1 - Make sketches of a try-square, a sliding bevel, and a mortise
gauge. State for what each of these tools is used.
2. Give a description of the teeth of a rip saw, and of a dovetail
saAv, and state the reason for their shapes. Make a sketch of a
ploiigh, and state the purposes for which it may be used. (C. and
G. Ord., 1900.)
3. What is meant by the set on a saw ? What will be the eflFect
of ^:ising a saw without set? Show by sketches the amount of sot
re^liiired for (a) a hand cross-cut saw when cutting rough unseasoned
timljer ; (6) a rip saw for cutting dry stuff.
'4-. Make sketches, and describe the following tools and their
U8«5s : tenon saw, spokeshave, and smoothing plane. (C. and G.
Prel., 1900.)
S. (o) Make a sketch of a jack plane. What is the object of the
ca-X* or back iron ? (b) Describe the sharpening of a centre bit, and
it» outting action. (C. and G. Pre!., 1899.)
^- Make sketches and describe the uses of the following tools :
(1) Trying plane.
(2) Smoothing plane.
(3) Beads.
State why (2) is sometimes fitted with an iron face, and how (3) are
^s^Hi and sharpened. (C. and G. Prel, 1902.) ^
7. Show by sketches the cutting edge of (a) a^^a^k plane iron,
\y) a smoothing plane iron, (c) a firmer chisel. State approximately
tile grinding and the sharpening angle.
8. Describe fully with sketclies the cutting edges of the following
^Is, and explain the proper method of sharpening each : firmer
^^isel, mortising chisel, gouge, one kind of carA^ing tool, trying
• plane, rebate plane, rip saw, spokeshave. (C. and G. Ord., 1895.)
9. State for what purposes the following tools are used : firmer
chisel, back saw, jack plane, router, side fillister, chariot plane.
(C.andG. Ord., 1897.)
10. State for what purposes the following tools are used : chisel,
tenon or back saw, gouge, jack plane, smoothing plane, trying
plane, rebate plane, old woman's tooth, plough, sash fillister,
trammel. (C. and G. Ord., 1893.)
11. Describe the following tools and their uses. Give sketclies :
(1) Brace and different forms of bits. \.
(2) Bow saw.
(3) Firmer chisels and gouges. (C. and G. Pre!., l^Y."^
128 A MANUAL OF CARPENTRY AND .TOINKRY.
12. Describe the form and use of ten ordinary kinds of bit for
with a hand brace. (C. and G. Ord., 1896.)
13. Give a short description of six ordinary tools used by
carpenter and joiner. (C. and G. Prel., 1897.)
14. State the difference between a sash cramp and a floor crai
Make a sketch of each kind.
15. Describe the tools in your possession, their uses, and
special advantages of any not in every-day use. (C. and G. H<
1895.)
CHAPTER VI.
WOODWORKING MACHINEBT.
Q'eneral. — The use of woodworking machinery is now so
extensive and so general that many of the hand tools required
"y the craftsman of thirty years ago have become obsolete, and
*^^ unknown to many Workmen of the present day. The
demand for labour-saving appliances has led to the making of
inachines which are capable of peiforming almost every opera-
tion necessary in woodworking. Sawing by reciprocal frame,
"y circular and by band saws ; planing— either one, two, or all
four sides at the same time ; moulding in almost every con-
ceivable design, in either straight or curved work ; mortising,
^^ioning, dovetailing, trenching, even sandpapering, as well as
"cx nailing, are all operations capable of being performed with
Machinery at the present time. Indeed, machines called "general
joiners " are to be obtained which are capable of several different
operations.
The very great variety of woodworking machinery prevents
^ere than a casual reference to some of the most important
types.
SAWING.
Vertical Log Frame. — The vertical log frame saw is a very
heavy machine, capable of sawing logs up to 50" in diameter.
It has a movable carriage which carries the material to be
sawn, and is provided with a feed motion. This carriage
works through a strong iron frame into which the saws are
fixed. The saws work with a reciprocal — up and down — motion.
Mftny of these machines are capable of holding as maii^ ^ja icsv^*-^
M.C.J. I
ai_.
MO aVaSUAL of carpentry ASD JOINEEY.
BawB at (iDce, and thus of converting the log into thh numberof fl
Lioanls at one feed. Of couiTie, n. frame with n large nnmbec
of Baws I'equireB a eonaideralile amount nt driving power, n ~
entails a slow feed ; utill, tiieas are compenaatetl for hj th^
HdvADtnge of converting a lai'ge log at one opsratioii. F
SAWINO,
18!
bila nnfi |ilaiikn into thinnef bciai-ds, Tlie use of this machine
" lAonHidei-ral more eeonomiual than thab of the circular saw, !ioth
E rei;srds prodiictioti and economy of niHt«rial wbeti the timber
' I'einj;; cut into several boards ; for, in the fiist pliice, a nuruber
nf BtwB wort together, iiiid, 8ocondly,,the aaws, being in tennion,
WK thinner thitn the average circular saw, and thna eiititil leiu
t« of wood. Mauy different types of this machine enst, and
v. £29 -.mA S30 are good examples. The main featbre is that
tatmtig fi-niue cai-ries n number of vertical sawn which have a
neiprocal motion, fig. 229 illuatratea a doiihle deal frame—
D iMhieh two deals can be aawn a.b tibe sanw tuaft.
132 A MANUAL 0?" CARPENTRY AND JOINERY.
Fig. 230 ahowB a. tiiiglB deal frame, a machine which only aJl(
of one deal being ]Ji««ed thi'ough the niiiehineatoncB. Thai
of these machines — that is, the means adapted for drawing i
see.— Uoubla Deal Frajui BaW.
material into the machine — ia obtained by geared rollers W
grip the inat«riail to be sawn and draw it into the machine.
Horizontal Log Fiame.— The horizontal log frame cob
of a frame holding a reciprocating saw which works to and
in a horizontal direction. Occasionally twn liaws are usei
the same time. This uiachine is also provided with a mo*
carriage, upon which the log to be cut la placed. This carr
SAWING.
133
* fitted with a feed motion capable of being regulated to suit
tile travelling speed of the uiaterinl towards the eaw. Figs. 231
HDdaSg illustrate this class of machine. In Fig. 232 two saws are
shown in position. An advantage claimed for this machine over
tie vertical type ia that it always allows of the lug being
sxumiued during the cutting, and therefore of regulating the
Singli
tickness of each board according to the qujditj of the timber
it is well known that defects which would not impair the vatue
of planks three inches thick might prove detrimental in boards
nniier one inch in thickness, especially when sawing up choice
birdwood logs for panels, furniture, etc.
ClOSB-CUt Saw. — A reciprocating cross-cut saw used for cross-
tutting large logs and balkn of timber is illustrated in Fig, 233.
b special]; adapted lor use in tbe timber yard, ot eng^i
woi'ks, where
reciprocal ill.
illuBtiutea a. bund saw and frame, fitted with a geai'ed roller
feed ; it ia used for sawing deals into buai'ds.
Lighter band saws are very lurgely used fur cutting curved
work of almost every conceivable design ; tbe saws vary consider-
ably in width and may be aa narrow aa oue-eighth of an iiiub.
Sucli baud saws have heavy cast-iron fi-aiuea to carry tba
pulleys around which the saw runs. Figs. 236 aod 237 show
two types, one of which is provided with a motor for di'iviog
19S A MANUAL OP GARPSNTRT AN» JOISKRV.
purposes. The feeding of the material in these aaws is
liy hand, and in most lywes tlie Ulile, which in from 3 to 4
square, is onpable of being tilted.
Oircnlar Sawa. ^Circular aawa are more extenaively used
than any others for the mass of ordinary Hawing. The general
arrangement is to have a heavy taet iron frame, the top (tahie)
of which in smooth and perfectly plane, and a ahort Rhaft (an
illustrated separately in "Fig. 23B) which runs in l>earinga under-
neath the table. The circular saw is fixed upon this shaft and
runs in a slot in the table. In most cases either the shaft
carrying the saw, or the top of the table, is construeted no that
it can be adjiisted^raiaed and lowered. This allows of accurate
g for any depth of saw cut that may be required, and ia of
SAWISU.
139
tho greatest iLi|jortiiiit« for guneml work. The size of the
frame is proportionate to the size of the saw used and the
chamt-tor of the work to be executed. Cii'L'ular buwb vary in
uize from T feet to n few iochea in diameter. With the larger
sawB tlie finiiieu require to be very iieavy.
As Ihe amount of power [■equired for driviriij a circular saw is
coDHidenible and increases with au intreiise iu tlie size of the
saw, it is always advisable to use the smallest size of saw that
is callable iit perform iii); the work reipiired.
The speed at whidi saws are driven varies with the size
of the saw ; the cu-cunifereiitial velocity should not be leas than
OOOO f Bet per minute. Por example, a circular saw of 12 inches
'n iliainetei' kIiduUI make about 30<K) revolutions per minute.
On the top of the table is arranged a movable fente against
Alidh the timber slides when the machine is being used for
sawing. The fiu-e of tliia fenoe, which is from two to
e feet long, is parallel to the blade of the saw, and the fence
^adjustable, generally by means of a sci'ew and hand wheel.
~s is aliowii in Fig. 239, which illusti-ntes a tyjie of cin^ular
W bttatAi iu ifeijurul i;se. The fence is arranged gene.vjOiX'j «i
I
1*0 A MANUAL OF CAKPENTRY AND JOINERY.
tliat it can lie tilted for sawing the edges of timber at other
than right aaglea. In the heiivier machiiiea the fenoe as well
as the top of the table ai'e often piovided with rollers pro-
jecting alightly beyond the surface to lessen the friction. The
fence is often provided with an appliance in the shape of a
lever and weights, whereby the material is held against the
fence during the sawing, as shown in Fig. 240.
(1 of heavy material with circular aawa, some
inechtiuical feeding anangement is necessary. Several different
devices are in ante ; among these is a iiidial arm carrying flut«d
rollers which are driven with chain gear (Fig. 240) ; a rope or
chain drag as shown in Fig. :241, which also shows loose
carriages £or supporting the ends of long timbei-s; while ia.
SAWING.
141
some of the heavier machines the table is of considerable
length and runs upon rollers as illustrated in Fig. 242.
Saw Teeth. — In both frame and circular saws, the saws
used vary in thickness according to their size and the nature of
the material being operated upon. As the frame saws are held
in tension they are usually thinner than the larger circular
saws.
The size and shape of the teeth of saws used in machine
"work are also regulated by the kinc^ of material to be cut and
Fig. 243.
FiQ. 244.
,\AAAAA/VVVW
Fio. 245.
Types of Saw Teeth.
the manner in which it has to be cut. The larger the teeth, the
rougher are the cut surfaces, especially if any attempt is made
to force the work through the machine. Fig. 243 shows
a typical shape of tooth used for cutting soft wood such as
pine and deal. For hard wood such as oak, birch, walnut,
etc., a tooth with less hook, as shown in Fig. 244, is more
suitable ; while for cross-cutting, the shape of the tooth
more nearly approaches that of the hand saw (Fig. 245).
Many variations from these shapes are in common use, and
are the subject of considerable differences of opinion among
experts.
As explained in the remarks upon hand saws (Chap. Y.),
the teeth of saws require to be "set" in order \iO ^wfe XJtifc
' Iffi A MANUAI. OF CARPENTRY AITO JOINRRT.
ne either with the
There are one
o types of circular saw however, that do not require setting.
e Evage saw ia a. type of circular saw which is used for sawing
-y thiTi boanls. TJiia bhw ia inufli thit-Ver ftt the ceiitrti than
tlie circuiiiferentp, anil Iihh one Saoe uf llie aaw perfectly true.
' ric i:40.— Ty[w of Snw Sliarpcnlns Kuhliio,
The result is that the saw-cut is yaiy thin, und conaequently
tha waBt« of material is very little, and the clearance is
effected by the giving way of the thin liourd which is cut off.
Such a saw does not require any set ; it canntit Iw used for
cutting thick pieces of timber.
Another type of circular saw that does not require setting is
the hallow-grounil saw, u saw which is chiefly used for cmsa-
ciitting purpo^ies and for other special work. This saw is
thicker at the cit'cuniference than at the oentre.
SAWINfi.
M3
The teetli uf frame and circular sawa i»v HliiirpenKtl uitber
with the file or with the emery ■whuel. When sharpened with
the file, the teeth require periodic=iUy guUetitig (re-cutting to
the proper shape), aa tlio piiint only of the tooth is filed during
sharpening. WLen the emeiy wheel is used, the sine of the
^L teeth ia kept constant, ami no guUeting is necessary. Figs. 246
to 248 show three diffeieut types of emery wheel usi;d for
ahai'peuing. The emery wheel is also used fur sharpening
L-utters of planing and moulding machines.
Large circular aawa inquiia uiinsiderable akiU in their n
pulation in order to oLtain the best results The " packing" of
a drcular saw in the slot in which it wui'ks is a necessary opera-
bian,and requires great care and )udgiiieiit. Tliu packing consists
pea cord folded at'ound a place of •wood, wA vaiah^
Planing niftchinea nre used to cdnvert the sawn material into
R required, and to niake the surfaces smootU and
true. To attain this reHiilt, nteel cutters are mounted id strong
cast iron frames, either as stationary cutters, or so that they
revolve at a very rapid rate. The revolving cutters are 1^
inted upon si^uare or specially shaped steel hlocke, which ftre
either part of the shaft itself or are fitted ftcciirately upon ih»
shaft. The cutters must be secitred firmly with bolts, and
arranged so that they accurately balance each other, as they
revolve at a very rapid rate, a.ad exert a considenkble centrifugal
Scone. It is very easratial tiM tbo bearings of such machines
PLANIN*; MACHINES.
14S
be of the best material, and that tliey be kept lubricated
' Surface Planer. — The aimpleBt kind of planing machine
(Fig. 249) is one that has ciittars bolted upon a revolving
spindle, and projecting alightly above the top surface of the
ta.ble. The speed nf tliiw shaft is from 3000 to 4000 revolutions
per minute, and the material in slid along the top of the table
until it is brought in contact with the cuttera. Such a machine
ia called a anrfkoo planar ; it haa two cutttii'n varying fi'oni 13 to
IS inches long, which balance each other, and are secured with
bolts to the shaft. In some machines these cutters are straight,'
and work at right angles to the edge of the table ; in others the
cutters are so arranged on the hloek that they have a helical
cutting action. In Fig. 249 the top of the table is adjustable
by means of the incliiied slides, and is regulated with the hand
screws to govern the thickness of the shaving to be taken off.
In some machiues the shaft carrying the cutters is adjustable
for the Rame purpose. A movable fence which can, if necessary,
be tilted at other than a right angle, ia arranged on the top of
the table, and by its aid surfaces either at right angles to «ach
other, or at any other angle (greater than a right angle), can be
readily planed. Although this machine is perhaps the moat
effective for aiirface planing, and ia useful for te\ia,tu\j nr'
146 A MATTOAL Ot CARPENTRY AND JOINERY.
cbatii feeing, it is licit economiL'nl when used fnr large qiiantiti
of iiiiitei'iitl rotjiiii'iiig ta be Itnialied of exnutly the same si:
Tbe feeding of aucli a mHcliine is generally done hj hand.
Panel Planer.— A heavier machine unnied a panel planer l
revolving euttera enpabla of taking a width iif 30", and working
ill A heavy cast iixin fi'ame. Tliia machine lias a Dieclianiuil
feed ai-i-nngement in the Bhape of flut«d ixjllera which are fiied
almost directly above the cutteifl, and are geared to regulate
the -speed iif the feed.
Tliicknessiiig Machines. — Fig. 250 showa a machine having
superposed tallies, one of wiiLoh is plated beluw the cuttep
block and one above it. The former ia used for carrying the
timber to be planed to a definite thickness, and can be raised or
lowered to suit the thickness required. Tlie timber ia fe^
under the cutter block by means of feed rollers placed h
and behind the cutter block. The upper table ia usei
surface planing, and ie fed by Land. It is cafialile of taki
material up to 24" in width and 6" in thickness.
Figs. 251 and S5S show two tyjiea of a heavier and more eoi
plicat«d machine, which is capable of planing all four aidea
the same piece at one operation, 'llie cuttern that plane ti
edgen are mounted on vertical spindles. Such machines a
provided with gear-driven fluted rollers, which draw thW
material into the machine and foi-ee it though. This claaa of
} wil] take in material up to 34" by g*. and ia x
PLANING MACHINES.
Fio. 2S3.— PUil
148 A MANUAL OF CARPENTRY AND JOINERY,
ml nsatch boards with aiti ]
I'ebatad. edges ; and akict) |
extenBively for preparing floci
square, grooved and tongued,
boards, etc
Many of these machines have stationary cuttera fined m
macliiiie ; theae jiroduce a better finished surface thag.
revolving cutters. This ia especially the case with
constantlj uaed in the preparation of floor and match
Such machines are capable of pi'oducing this class of
the rate of from 80 to 100 feet per minute.
Moulding Machines. — Moulding machines are
machines in which the cutters are shaped ao that the
material passing through them is of ornamental deaigt
shape and design of the moulding produced i» only liini
the impossibility of preparing " undercut " mouldings j
means. It is often advisable, in order to save material,*
timber used for mouldings should be sawn I
rectangular shape, and, also for economical reasona, i^j|
desirable to build up large mouldings by preparing tJ
or more separate pieces. Many such machines (Fig..l
made with the top cuttera carried upon a canttajfl^
This allows of the cutters being lixed upon the blocka,^
they do not have an unnecessary leverage or projeotiol
the block.
A TorticaJ splniUe moulding machine conaUi
ISO A MANUAL CtV OARPFNTRY ANB TODiKR?.
table, upriii which is arrtknged a. vertical sbaft which carries
cutters. With such uiachinea the material i-equirea to be pre-]
vioiialy planed to the reqaired size, and only one surface a
moulded at one time. An advantage i)f tliie daiis of machine iaM
that curved surfaces of almost any radii can be treated as easily ■
as straight ones. Such machines are, as a rule, hand fed, and]
Lave a reversible luoliou to suit the frrain of the wood. Fig. 2531
U an illuHtratiuii of this class of machine. Fig. 354 ahowa a
nini^hine that cau be used foe either nmulding— stii^^t i
circular — housing, trenching, therming, vecessing, etc
B[)Uciall,y a)i]ilicalile tn stich work as the treiiclitng of the string^
biMii'dii of Kt«irs, the pr«]Hiration of raised panels, of rectaogt '
or piilygunftl shaped staiv-lwilustGi-s, and other similar work.
Tenoning Machines. - As moat fimuing in held together
mortise and tenon joints, both tenoning and mortising nntchiii
are largely nsed. The tenoning machine (Fig. Sriri) cooaiata a
B^fm
MORTISING MACHINES.
^^Mi fmnie which holds two sets 'if ciittem woi'kinp opposite eafh
other, and c^apiible of adjuBtnient to suit varying thicknesses of
teiiona, Tlie cutters are mniinted ou binclia, so that Ihey have
a. helical-cutting action. Additional small cutters are altw fixed
upon the blocks which cut thrcmgh the fibres at the shoulders,
I'he table upon which the material is held by means of a lever
in provided with a lateral motion, and is fitted with guides.
, A Mortising Maclxine ia used for making rectangular holes
" lurtises) in framing. Fig. 2.16 shows a type of hand mortising
t%tac)iine, in which a strong chisel in given a reciprocal — up and
down— motion by means of the lever. The table ia fitted with a
hand wheel for holding the material, and works in slides which
allow both a longitudinal and a lateral movement. Fig. 257
nhowB another machine, which ia fitted with boring apjiaratus in
addition to the incirtise chiuel. Fig. 258 shows a power mortiaiug
machine, where the motion of the chiabl is obtained by means
of S, crank. Boring apptuulus is kIbo lilted to Uuft luac'C^i&ft.
168 A MASTTAL OT OARPENTRT ASTO JTOINBftT.
Another type of power mortising machine is shown in Fig,
This conaista of an enillea-i link uhain of cutters whiulj has a
oontinuQUB motion. The cutt«ra are hrought down to the wurk,
which is fastened upon the tahle, by means of a foot lever.
Fig. 260 shows a horing and elot-moi'tiBiug niacliine, in which '
the horing bit works in a horizontal position. An esamii
of the illustration wiil show the various movements of which
this machine is capable.
Oombination Machines. —A class of machine very suitable
for small workshopB where a variety of work — but not aufficien
in quantity to wanunt eeparale machines for each kind of work
—is executed, is known aa a general Joiner. FigH. S61 and S62
ahow two different views of such a machine. It is capable
dimenuon sawing to 6" deep, BUiface planing lo 12" wide, thick-
ueasing "amall Btuff," variety moolding, tenoning, boring, and
164 A MANUAL OF OARPBNTRT ASD ^TOISBRT.
slot luoi'tiaing. The circular saw taljle is held in slides against
tbe stand, and is provided with a sui'ew and hand wheel for
raising and lowering. The table is fitted with loose platea, so
that upon their i«!no|[al It can be lowered beneath the spindle
or shaft wliieh carried the saw. This shaft is ho arranged that
the saw can be taken off, and either cutter block and cutters for
thickness planing, moulding cutters and block for moulding, c
tenoning block for cutting' one side only of a tenon, can t
Rxed. A fluted Mller feed ie BxeA on the liench, and apiings 1
and guides are used for thicknessing or moulding, while a special |
apparatus is used for cutting tenons. Appliances are ulso J
supplied to act as guides in cross- cutting.
The surface planer has the cutters fixed by bolts upon the J
shaft that carriee the saw, and the table of this is raised and I
lowered upon inclined slides by hand wheels. It is provided I
with a movable fence which can be set at any angle (greater 1
than a. right angle) with the surface of the table. By «
this fence, and lowering the front table, "rebating" of any I
^reasonable dimenBionB can be done. The left hand end of t
166 A MANUAL OF CARPENTRY AND JOINERY.
spindle is drilled and provided with auger bits for boring.
Another table having a raising and lowering movement, and
both a longitudinal and transverse movement, holds the material
to be bored. Special bits are provided whereby slot mortises
with circular ends can be made.
Another type of general joiner is illustrated in Fig. 263. The
saw spindle in this machine is capable of being raised and
lowered, and the machine will carry a saw of any size up to 20"
in diameter, and cutting T deep. Tenons can be cut by placing
two equal-sized saws upon the spindle at the same time, and
having a washer between them to gauge the thickness of the
tenon. The shoulders of the tenons are cut by two small
circular saws carried on vertical adjustable spindles which can
also be arranged for carrying cutter blocks and cutters for
circular moulding, or they can be removed easily when not in
use. The planing is done with revolving cutters ; the machine
will take in material up to IT' wide and A" thick ; it can be
used for moulding ; it is provided with a rising and falling
table for thicknessing, and it has a self-acting roller feed.
Boring and mortising appliances are also fitted as shown, a
table being provided to hold the material being operated upon.
Summary.
Handwork in carpentry and joinery has been largely superseded
by the use of machinery.
Sawing is done with : the log frame aaWj which is arranged to cut
either horizontally or vertically ; hand saws for cutting curved
surfaces ; and circular saws for the mass of ordinary work. The saws
are best sharpened with the emery wheel.
Planing macliines are classed as surface planers, thicknessing
machines y and moulding machines. Tliey arc provided usually with
rev^olving cutters, and are self -feeding.
Among other useful wood-working machines are the tenoning and
mortising machines and the general joiner.
Questions on Chapter VI.
1. Compare the advantages and disadvantages of using a vertical
and a horizontal log frame saw in the conversion of logs into boards.
2. Describe the different types of band saw, and state the
purposes for which each type is most suitable.
QUESTIONS ON CHAPTER VI. 157
3. What is the advantage claimed for the band saw over the log
frame saw in the cutting of logs into planks ?
4. Make a sketch of the ordinary type of circular saw bench.
What are the most important points to examine when selecting
snoh a machine ?
5. Describe the special differences to be found in the feeding
arrangements of different types of circular saw bench.
6. What should be the speed of the shaft carrying a circular saw
when the diameter of the saw is (a) 15 inches ; {h) 3 feet ?
7. Make sketches showing the shape of the teeth of circular saws
to be used when cutting (a) softwood, in the direction of the grain ;
[h) hardwood, in the direction of the grain ; (c) softwood, across
the grain. Describe how the teeth are sharpened.
8. What is meant by a "surface planer"? What disadvantages
has this machine when compared with other types of planing
machine ?
9. Describe the general arrangement of the cutters and the
feeding apparatus of a planing or moulding machine suitable for use
in the preparation of floor boards, skirting boards, etc.
10. Describe the construction, and the general working, of a
vertical moulding machine. State the special advantages claimed
for this machine.
11. Describe the different types of hand and power mortising
machine.
12. Describe briefly the construction, and fully the uses of, what
you consider the most valuable machine in a joiner's shop. (C. and
G. Hon., 1897.)
13. Give the names and uses of any machines used for saving
labour in a joiner's shop with which you are acquainted, and
describe fully the one you consider the most valuable. (C. and G.
Hon., 1893.)
14. Describe the construction and all the different uses of a
general joiner, and state how many men can work at it at the same
time ; or.
Describe the construction and uses of a planing machine and
of a spindle machine. N.B. One alternative hxilf of this qiiestion
only to be taken. (0. and G. Hon., 1894.)
CHAPTER VII.
JOINTS AND FASTENINGS.
Onb of the most important duties of the carpenter and joiner is
the fitting together of timber in such a manner that the com-
pleted structure may have the greatest possible strength, and
be as little liable to shrinkage as the nature of the materials
permit. The methods used vary considerably, but they fall
naturally into groups according to the underlying principles of
construction. When the connection is effected entirely by
means of the timbers fitted together, it is called a Joint. Most
commonly, however, the joint is strengthened and secured by
fastenings, such as iron dogs, holts, iron straps, coach-screiosy keys,
wedges, wooden phis, screws, nails, paint, glue, etc.
Principles Governing the Construction of Joints.— Tlie
principles governing the construction of joints have been laid
down by Professor Rankine ^ as follows :
I. To cut the joints and arrange the fastenings so as to weaken
the pieces of timber that they connect as little as possible.
II. To place each abutting sui'face in a joint as nearly as
possible perpendicular to the pressure which it has to transmit.
III. To proportion the area of each abutting surface to the
pressure which it has to bear, so that the timber may be safe
against injury under the heaviest load whi(?h occurs in practice ;
and to form and fit every pair of surfaces accurately, in order to
distribute the stress uniformly.
IV. To proportion the fastenings, so that they may be of
equal strength with the pieces which they connect.
^ .4 ManxutZ of Civil Enghxcering, by Prof. Rankine. (C. Griffin h Co.)
JOINTS AND FASTENINGS.
^^^T. To place the fastenings in each piece uf tinilwr so thut
there sliall bo Hiiftieient resiHtance t<i the giving way of the joint
by the fnsteuings aheajing ur crushing their way through the
tinil>er.
In nearly all eases simple jointu are more effective than eom-
phcated onex. The latter ai'e not only difficult to lit, but are
very liable to be affected by the shriiihage o! the timber. As
fully explained in Chap. I., timber Rhrinka more in a direction
tangential to the annual rings that iwlially, while in tlie
direction of the length the shrinkage ie bo small as to be
negligible.
Clasaiflc&tion of Joints.— Joints may be claBsified in a
general way as follows ;
I. Those used (chiefly in the carpentei-'s heavier work) tor
the lengthening of lieams and other timbers. These differ in
airangement according to the stresses (p. 160) to which they are
to be subjected ; they include lapped, hiilecd, fished, MxHtcarffi.
II. Those used for joining timbers nut in the same straight line.
Tliis clas^ enibraees a very w^iile range of joints, including those
used ill such heavy carpentry structures as gantries, temporary
statfolding, vnoi and other trusaea and floors, aw well as the joints
of door and window-sash construction, paneiled framing,
drawer construction, etc. These joints include lap, mortue and
lenon, bridled, notched, eogged, lioumd, trenchiid, mitred, keyed,
doveCailed, etc.
I III. Those used for connecting boal'ds in the same plane,
such ai floor- and match -boarding ; they include edges-ihot,
yromed and lonifued, ffrooved and JUleteil, rebated, dawdled, etc.
Beside the alxtve there are quite u number of joints which are
suited U> special cii'uuniKtaiiceii ; many cif these can best be con-
sidered with the construction to which they are specially
applicable.
The above joints can best be studied in detail under the
lieading of (1) Carpentry Joints, (2) Joinery Joints, although
many of them are equally applicable to botli branches.
tJarpentry may be considered to embrace the framing together
of the rougher and heavier timbers used in the construction of
buildings, or other timber structures Huch as bridges, spec-
tators' stands, centres, etc.
Joinery includes the work done at the bench, in the prepara-
I tisa of tha flniehed woodwoi'k of buildingi^ kuuV ^a ^neWe^
160 A MANUAL OF CARPENTRY AND JOINERY.
work (including doors), window-frames, staircases, cupboards,
partitions, etc. The distinction between the two, if one need
be drawn, lies in the fact that the carpenter does not in general
require to use the plane in his work, whereas the • joiner works
almost entirely in wrought or planed stuff. The timber used
for joiners' work obviously requires to be more thoroughly
seasoned than is necessary with that used for carpentry.
Timber is considered sufficiently seasoned for carpenters' work
when it has lost one-fifth its weight ; for joiners' work a one-
third loss is necessary.
Stresses in Beams and Framed Stractures.~Beams and
framed structures when loaded are subject to various stresses,
which must be taken into account in arranging the joints
connecting the members. The methods of determining the
amount of stress in the various members of a framed structure
will be explained in Chap. XI [.
h-- — ^ -^
J P
Fio. 264. — Beam cut to illustrate Stresses.
Stress and Strain. — When a weight, or any other force, acts
upon a beam, it tends to change the shape or size of the beam.
The force is technically called a stress, while the change in
shape or size is called a strain. When a beam, or girder,
supported at both ends, is loaded, the upper part is compressed
and tends to shorten. The lower part, on the other band, is in
a state of tension, as it tends to stretch. The force acting on
the upper part of such a beam is therefore a compression stress ;
that on the lower is a tension stress.
The existence of these stresses may be made very apparent
^%either by making a saw-cut across, or by actually cutting out a
wedge-shaped piece from, the middle of a beam of wood for
half its depth, as shown in Fig. 264. On resting the beam on
two supports with the cut edge uppermost, and then loading it,
it will be seen that the saw-cut closes. This shows that the
fibres on the upper side are in a state of compression. If the
same piece is now turned over so that the saw-cut is on the
lower side, and again loaded, the tendency is for the cut to
opea, thus showing that the fibres on the lower side are in a
JOINTS AND FASTENINGS.
161
state of tension. Fig. 265 gives another illustration of tension
and compression stresses ; it shows three pieces of timber such
as might be used in a simple roof truss. It will be readily
seen that when a weight is placed at A the two members AB
Fig. 26.0. — Truss to illustrate HtresscH.
and AC Ave in a state of compression caused by the weight, and
tend to shorten, while the tie BC prevents the lower ends of
AB and AC fvoni spreading, therefore BC is in tension and has
a tendency to stretch.
Shearing: Stresses. — A shearing stress is one where the fibres of
the wood exhibit a tendency to slide over one another. An
Seen ON on A B*
Fio. 266.
Fia. 267.— Flitched Girder.
example of this is shown in Fig. 265, where the tendency of
the rectangular piece forming the abutment of the joint to
split off in the direction of the grain is shown at B and C by
the dotted lines. Shearing may take place with or across the
grain ; thus, wooden pins driven through joints, or bolts used for
connecting joints together, are subjected to shearm^ att^««»^"9».
162 A MANUAL OF CARPENTRY AND JOINERY. "
Wooden Beams and Girders.— A beam which spans an
opening and is supported at each end is known as a girder or
bresstunmer. Wooden beams may be used as girders and are
often put in as "whole timbers." It is better, however, in
order to make the girder of uniform strength to proceed as
follows :
(1) Saw the beam lengthwise down the middle ;
(2) turn both pieces so that the sawn surfaces are outside ;
(3) reverse one of the pieces lengthwise so that the butt etid of
one half is against the top end of the other.
The reasons for (1) and (2) are that they allow of inspection
of the inside of the beam, and the detection of any . defect that
may exist ; and (3) that timber is stronger at the lower or butt
end of the tree than at the top end. The two pieces should
I SEcrtoM
Fia. 268.
Chsc/ron, „ WrouiihtJron.
^ toUs.
Fig. 209.
Examples of Trussed Girders.
then 1)0 bolted together at intervals of from 2 to 3 feet, with
packing pieces between them, the bolts being placed near the
upper and lower edges alternately.
Flitched Girders.— A girder of the kind described in the
last paragraph is frequently strengthened by inserting a wrought
iron or steel plate called a flitch between the two pieces and
bolting the whole together. The flitch should be at least half
an inch narrower than the wooden beams, in case any shrinkage
takes place in the latter. Such a combination is named a
flitched girder (Figs. 206 and 267). To prevent indentations
being made by the bolts in the wooden beams, there should be
large plate washers under both the head and nut as shown
in Fig. 267.
Trussed Girders. — When space will allow, a girder is often
constructed of several pieces joined to form a framework called
JOIJITS AND FAerBNINOS.
a truBfl. Wooden beams are also ati-engtbeued in vnrimis ways
, by means of wroiight-iron Imlta aud platen nf wrnn^rlit or cast
DatsUs u[ iha
and by wooden or CHut-iinn ciimpreasion members called
its. Such beams are also called tmsaed girdeiB. Figs. 268 to
examples cif difl'ereiit types iii trussed git'ders. In Figa,
BsmnplcB III TruaacsJ Oirilcr
id 273 tlie bolts shown by dotted Hnea would b« :
if the load welt placed upiin the lower menibei'
LengtheninE of Beams.— It often happens that wooden
besiRB are inquired longer than they caa Im q\A»m»!4 ^:&j
requiitd
164 A MANUAL OP CARPENTRY AND JOINERY.
single pieces. Tlie joint used fur lengthening such heams
varies according to the purpose for which they are to be used,
aa well as according to the stresses — tension, compression, or
shearing — to which they are to be subjected.
A lapped joint is formed when one beam overlaps the other
(or a certain distance. If the beams are to be subjected U> a
compression sticss, r are Iiible to a cross strain, iron straps
may be u«ed for connecting them (Fig 2"51. If the beani,
y<hea in position will be under the influence of a tension stress,
then Imlti are preftralle (tig 274)
"When two beams abut end to end, the ]oint is named a flsbed
joint and the cover plates are called fish-plates. With beanis
"in tension" the fish-plates of wood may be sunk, or tabled,
inio the main beam, aa on the upper edge of Fig. 277, or they
JOINTS AND FASTENINGS.
165
may have hard- wood " keys " driven into trenches cut into both
beams and plates as shown in Fig. 278, and on the lower edge of
Fig. 277. If iron fish-plates are used, the ends of the plate
may be turned into the wooden beam for a short distance.
This lessens the stress on the bolts, but reduces the strength of
the beam. Care should always be taken that the indentations
in the beam are not opposite each other.
Vw.l. Plate
Elevation
Fio. 280.
Elevation
FiQ. 281.
Elevation
— ^^^^'Oak.wedffes
Fio. 282.
Scarfed Joints.
The joints just described are all clumsy in appearance, and in
many positions would appear very unsightly. The scarfed joint
is much neater, though not so strong. Figs. 280 to 287 show
different forms of the scarfed joint. In the simplest (Fig. 280)
each piece is cut away for half the depth and is secured by
bolts. Fig. 281 shows a very common form of scarfed joint
used for beams, which when in position will be in tension.
The wedges Wj w, of hard wood are used to tighteiv \r^ ^}cl^ \o\\A».j
166 A MANUAL OP CARPENTRY AND JOINERY.
thus rendering bolts unnecessary. The weakness of this joint
lies in the tendency of the triangular pieces ABC to shear off.
The maximum strength is secured when the length of AB is
about seven times that of DB. Stronger scarfed joints are
shown in Figs. 282 and 285. Such scarfed joints are suitable
for beams which are to be subjected either to tension or to
compression stresses. The length of the scarf will depend upon
the material used ; the length may be diminished, and the
B
Z
^
OaJcK^s
B
Elevation.
Fig. 285.
Fio. 280.
Fio. 287.
Scarfod Joints.
strength of the joint increased, by using fish-plates and bolts.
Fig. 283 is a sketch of the cut end of one beam of the joint
shown in elevation in Fig. 282. Fig. 284 is a corresponding
sketch of Fii(. 285. Scarfed joints of a design suitable for
resisting ci'oss-stress and tension are shown in elevation in
Figs. 280 and 287. ^
Halving. — Halving (consists of cutting the ends of each piece
to half the depth and securing with either bolts, nails, screws,
or wooden pegs. A halved ioint is one of the simplest, and is
JOINTS AND FASTENINGS. 187
verj suitable for connecting beams thnt have to be joint«d on
the top of a post, or that hava some other niejina of support ;
for croHS rails meeting on a post or other support ; for wall-
plates resting on the wall ; for long I'idge -pieces, etc Figs.
iai and 393 show typical examples.
^ i I I 'M £
-J—
-J-
FiQ. ass.— "BuUt-up" Beam.
Keying, — Wooden keys are pieces of hard wood used either to
connect two piec^ together, or with bolts to prevent the pieces
from sliding over each other. Although very long wooden
iieaciis are now nekloiu used for carrying purposes, having been
largely superseded by iron or steel girdei'a, it in — as has been
said— occasionally necessary to construct beams of greater
length than can be obtained in one piece. Fig. 288 shows the
elevation of a beam which is built up of foui' pieces connccte<I
by bolts and having hard. wood keys iusei'ted to prevent the
pieces fromwliding over each other. Fig. '289 illustrates what
in known as a hamiii'T-headeil ley. Tliis key is tightened up
with small wedges ( 11', 11') aa shown.
168 A MANUAL OF CARPENTRY AND JOINERY.
Joints for connecting Timbers meeting at an Angle.— This
class of joint requires to be arranged so that the abutment is as
nearly as possible at right angles to the pressure. It embraces
all the joints in roof and other truss construction, and although
many of these can best be considered in detail with the particular
Fio. 2'.)4
Fig. 295.
structures with which they are connected, some typical examples
will now be explained.
Halving. — Halved joints are used also for connecting timbers
at an angle. Figs. 290 to 29;") are examples with the distinctive
name of each appended. A halved joint may be secured with
either bolts, nails, screws, or wooden pins.
Housing. — Housing consists of letting bodily into one piece the
end of the other piece which has to be connected to it. Fig. 296
jshows in elevation the lower end of a post housed into a
JOINTS AND FASTENINGfi.
169
cross rail. Thin joiut in also sometiiiiea called a uatched Joint,
especially when light pieces are thus tminected to » heavy
beam. The ceiling joist* of a room
usually are notched to the main
girders of a floor above. The ends
of a wooden cistern are often housed
into the sides.
Lappm^. —Beams are "often built ..., p-
up of a number of thicknesses of ; I
material with the joints across each "' ~ TTl ""
,, „,, ■ . - ,, ,. Fio. 21H).— Housed Joint.
other. This is especially the case
with the curved ribs of a roof truss, or the curved ribs of a
wooden centre. Such built-up beams are secured with either
nails, screws, bolts, or wooden pegs. They will be more fully
explained in a later chapter.
HortlH and teoon joint. — In its varied forms this joint is
ii.<ed perhaps more extensively than any other. In carpenters'
work the mortise and tenon may be the only means by which
the two parts are connected, or they may be used simply for the
purpose of keeping the joint in position.
Tlie proportions and the sliapo of the tenon vary considerably,
but when used wholly for connecting, the tenon ia ltto\v\ ot*-
170 A MANUAL OF CARPENTRY AND JOINERY.
fourth to one-third the thickness of the material, and the bearing
power of the joint depends upon the accuracy with which the
shoulders fit the piece containing the mortise. Fig. 297 shows a
sketch of a mortise and tenon joint with the names of the different
parts given. A joint of this description, when used for connect-
ing purposes, should have a width of tenon of not more than five
times the thickness ; and the outer side of the mortise should be
a little longer than the inner or shoulder side, to allow of wedges
being driven into the end of the tenon to fasten it securely.
Such joints are often fastened by driving the wedges into the
Section through A . B.
fi
Plan
Fig. 298. — Haunched Tenon Joint.
Fio. 299.— Double Mortise and Tenon
Joint.
space left between the edge of the tenon and the end of the mor-
tise. This method, however, has a tendency to make the tenon
narrower at the outer end, and to some extent to defeat the
object aimed at ; if two saw-cuts, one near each edge, are made
in the tenon before it is put into position (Fig. 297), and the
wedges are driven into these saw-cuts, they spread the outer end
of the tenon, making it wider, and thus securely fixing it in
position. When a tenon is reduced in width, either by cutting
off one or both edges, oi* by cutting a part out of the middle, or —
as is the case when a mortise and tenon joint is used where
two pieces meet at an angle (Fig. 298) — it is called a
haunched tenon. Figs. 642 and 643 show types of the haunched
tenon.
A barefaced tenon is one that has the tenon flush with one side
of the material (Fig. 642), and has therefore only one shoulder.
JOINTS AND FASTENINGS.
171
--I
-1— B
SECTION through A B .
Fio 300.— Tusk Tenon Joint.
In many kinds of framing, the thickness of the material is so
great that a single tenon of the usual proportion would unneces-
sarily weaken the piece containing the mortise, and therefore
two tenons are arranged
side by side as shown
in Fig. 299. Such tenons
are known as double
tefiions.
Another type of mortise
and tenon joint used in
carpenters' work, arranged
to weaken the timbers as
little as possible, is the
tusk tenon joint. This
joint is much used in
floor and roof construc-
tion. The tenon — which
usually has a thickness of
one-sixth the width of the
material — is strengthened
at the root by projections
left on at the shoulder. These projections, known as the tusk,
are of the proportions shown in Fig. 300, which should be
noticed carefully. In some cases (as for example the joints
of floor joists) the tenon
projects through and be-
yond the surface, and is
secured with a wedge which
passes through a small mor-
tise made in the tenon, as
shown. When this jcrtnt is
used with large beams the
Fio. 30i.-Skotch of a Tusk Tenon Joint, mortise extends about half-
way through, and a wooden pin is driven through the tenon.
In addition to the tenon, the joint in Fig. 302 has what is
known as a cross-tongue on each shoulder. Tliis method of
strengthening the joint may be used in all cases where the
tenon cannot be conveniently of the usual proportions. Cross-
tongues are cut out of hard wood in such a way that the
grain of the tongue runs in the same direction as that of the
tenon.
"iencm/
172 A MANUAL OF CARPENTRY AND JOINERY.
In order to give additional strength to the joint, the end of
ihe piec-e bearing the tenon ie itaelf frequently sunk (houBed)
ther piece for a shoi't distance, Thi8 armngameiit
n a mortised and housed joint (Figs. 303 and 304).
Fox-itedging is a device adopted for 8eciii-ing a niortiae and
tenon joint wliei-e the joint cannot be weilged from the outside,
or where the tenon does not go through the piece, aa, for
example, in the case of a post fixed against a wall, or of a aill
resting on a Soar. In these and similar contingenciex the length
JOINTS AND FASTENINGS. 173
of the mortise is greater inside, that is, tbe enda are cut eloping,
and Baw-cutB are made in the end of the tenon. When the joint
is being put together, wedges are carefully inserted in the saw-
cula, and when the joint is forced together the wedges spread
the outer ends of the tenon (Figs. 305 and 306).
This method of fox-wedging is also suitable for superior work,
where the appearance of the end of the
tenon on the edge ot the framing would
be considered objectionable.
In the dovetailed tenon one edge of
the tenon is cut obliquely {tplayed), and
the length of the inortiae is made a little
greater than the width of the tenon.
The joint ia secnred witha wedge which
is driven into the space left on the
straight side of the tenon (Figs. 308
and 309).
A ckaie morlise is used at one side when a cross-piece has to
be inserted and fixed with mortise and tenon joints between two
beams already fixed. Fig. 3t0 shows the mortise chased out so
that the croaa-piece can be pushed into position.
10. —Chase Mortising.
174 A MANUAL OF CARPENTRY AND JOINERY.
A stump or stub tenon is a short tenon usually employed more
for the sake of keeping the joint in position than as a means of
connection. It is used extensively for the joints ux large and
heavy trusses, as will be seen by referring to Chapter IX.,
dealing with them.
Bridle Joint. — The bridle joint is the converse of the mortise
and tenon joint. In bridle joints the middle part of one
member is cut out so that it will fork on to the other member,
which is suitably cut to receive it. Generally the bridle joint
can be fitted more accurately, weakens the material less, and
makes a stronger joint ; it is therefore preferable in heavy
carpenters' framing — where the members meet at an acute
angle, as in Fig. 432, — to the stump tenon, although the latter
is possibly more generally used.
Joggle Joint. — In a joggle joint, a projection — the joggle — is
left on the end of a wooden post which is intended to fit into a
stone or wooden sill (Fig. 307). The sill itself contains a
suitable mortise cut to receive the joggle.
Cogged Joint. — A cogged joint is one where two pieces
are partly sunk into each other in order to minimise space.
Examples are to be seen in floor construction, where the floor
joists are cogged on to the binders or on to the wall plates ; or
in I'oof construction, where the purlins (p. 216) are cogged on
to the backs of the prmcipal rafters. It will be seen from
an examination of Figs. ^90 and 391 that in the cogged joint
f each piece is cut in such a way
that the material is not appreciably
weakened.
Fastenings for Carpenters'
Joints. — Much heavy carpentry
consists of the building of such
temporary structures as scafibld-
ing, shoring, gantries, temporary
wooden buildings, spectators' stands,
bridges, and the like. As the tim-
ber in these is after use still a
marketable commodity, and as the
connections or joints are best made
as simple as possible, the iron dog and the cleat are both much
used. A dog is a wrought-iron fastening of varying length,
having the ends ))ointed and shaped as shown in Figs. 31 1 and
Iron Dogs.
r
.TOINTS AND PASTKNINGR.
It is very necessary to have the pntnted eniis at an iirigle
little gi'eatfir than ft right angle, bo that as they are driven
into the lonterial they will tend to draw the joint together.
By their use the need to make either mortise and tenon, or
hridle joints, is largely reduced, as the doga prevent the meni-
liei'a from moving laterally. Cleats nre short pieces of wood.
which are either bolted or nailed against heavy timbers to
HHslst in forming an abutment for a Joint. They may, in
addition to being l«ilted, be housed for a
ahoit distance into tiio beam to which they
are fastened.
BdltB ai'e made of the Iwst wrought iron
They have a head of variable shape at one
end, the other end being threaded and fitted
with a nut for tightening- up purposes
Square bolts are better than round ones for
juints in tension. To prevent the nut from
sinking into the fibres of the wood when
tightening up, washers — small plates of
wrought iron — are placed between the nut
and the material. In heavy structure':,
waaher* should also be placed under the
lead of the bolt, SmaU circular washers
a.tii used generally, but it ia better to use
larger plate washers having a thickijesR of
one half times the diameter of the bolt.
Stmpe.— Bolts may be used alone or they
may be used along with wrought-iron pm. Bia.— Coach-Mmw.
|)lates, or straps, for connecting jointa in
timber structures. Tlie straps may be of almost any shape :
atruight, bent, thi*ee-way, or four-way, and are geueially used
in pairs, one being placed on each side of the joint to be
connected. They are pierced by a number of holes through
^^glii'Jh the bolts are passed. It frequently happens that the
^^^bpe are made to clip the material and are therefore U-shaped,
^^^^b. the case of the fastening of the lower end of a king post
^^RQi a atrnp and gibs and cotters (Fig. 434). Stra,ps may be
^^Mured with coach -screws instead of bolts. Coacli-«orewB
fFig, 313) are of wrought iron, with a square flat head, and
have a coarse screw-thread which passes between thf fibre,* of
aw.maofl. ffHien holts are uHed, the liolea m_^
176 A MANUAL OF CARPENTRY AND JOINERY.
should be as nearly as possible of the same size as the bolt ;
but with coach screws the holes should be a little less than the
diameter of the screw, to enable the screw to hook into the
fibres and thus get firm hold of the material.
Joint lK>lts are another type of bolt used for connecting the
joints of wooden structures. They are chiefly used where two
pieces meet at a right angle, and where a strap would be
unsightly or in the way. A joint bolt is circular, has a square
flat head, and is screw- threaded for a much greater distance than
an ordinary bolt for the purpose of drawing the joint together.
The threaded end is also pointed to enable it more readily to
catch the nut, which is of rectangular shape, larger than the nut
of the ordinary bolt, and requires letting into one of the pieces
to be connected (Fig. 439). Another type of joint bolt used for
connecting the ends of two pieces together is threaded at both
ends, one end being provided with a rectangular nut, and the
other with a circular nut with grooves in its edge. Joint bolts
are sometimes provided with an extra long thread which is
screwed into the end of the material like a coach screw, the nut
being dispensed with.
It is a wise precaution in heavy carpentry — the joints of
which are connected with bolts — to examine the structure
some time after it has been completed, and tighten up where
necessary, as the wood of such structures is not always properly
seasoned at the time of framing together.
To preserve iron fastenings from oxidation they may be
galvanised, dipped while hot into pitch, or they may be painted
with oxide-paint. If iron fastenings are used for unseasoned
oak, the gallic acid contained in the oak will cause rapid oxida-
tion, and discolour the wood. ' It is therefore occasionally
necessary to use copper or other metal fastenings with such
wood.
Wedging and pinning. — As already explained in the description
of the mortise and tenon joint, wedges play an important part
in fastening the joints of woodwork. The wood from which
they are made should be dry, straight-gi'ained, and fairly hard,
and the wedges themselves should not have too much taper.
Wooden pins should be of hard wood, straight-grained, dry,
and should be split rather than sawn to the I'equired size.
Square or rectangular pins are not so liable to become loose,
and are therefore better than circular ones. If properly fixed,
JOINTS AND FASTENINGS.
177
Nufc
Washer j
Fio. 314. — Lewis- or Rag-bolt.
they may be made a very secure means of connecting a joint.
A good method of fixing a wooden pin to connect a mortise and
tenon, or a bridle
joint is to bore the
hole in the centre
piece a little distance
nearer the shoulder,
so that the pin in
being driven into
position will, by
pressing against the
fibres(Fig. 298), draw
the joint together.
This method is named
di*aw horinig. Large wooden pins are sometimes called trenails.
Framing exposed to the weather is preserved, and the wedges,
pins, or other wooden fastenings adhere better, if a paint con-
sisting of white and
wypT^r { red lead and linseed
oil, mixed to the
consistency of thick
Lead or^ \zj^^^SSS^^ ! ^^^^'^•i is used as a
Brimstone
coating for all parts
of the joint which are
in contact.
For fixing wood-
work against stone
or brick-work many
expedients are em-
ployed. A lewis- or
rag-bolt is often used.
This consists of a bolt
which has a specially
shaped head, let into
a dovetail-shaped
hole made in the
stone, and fastened
thereto by means of
lead or brimstone (Fig. 314). The other end of the bolt is
screw-threaded and provided with a nut and washer.
Sldit-UllB, known also as snipe-bills, are iroT\. VoVMasX^e*
il
r
I .
Fig. 315.
Pio. 816.— 8plit.bm.
178 A MANUAL OF CARPENTRY AND JOINERY.
(Fig. 316) let into the stone work at the head end, the points,
which pass through the wood work to be secured, being
** clenched." Iron holdfasts of many other shapes are also used.
These are driven into the joints of
the stone or brick work only ;
or, which is preferable, wooden
plugs are first driven into the
joints and the holdfasts are
driven into these.
Wooden plugB should be cut out
of dry straight-grained wood, and
they hold more securely if cut
with the axe, with a little twist
on each surface (Fig. 317, -B), than
if they are cut with the saw with
straight surfaces (A), The hole
into which a plug has to fit should be first made and then the
plug cut so that the small end will just fit the hole. The plug
should fit the hole accurately for at least two inches (Fig. 317, B).
Nails are too well known to need more than a
brief description. Nails may be obtained in any
length from 14 inches down to ^ inch. The
Fio. 317.— Method of fixing
Wooden Wedges.
Fk;. 318.— Wrought
Spike.
Fio. 310.— Cut
Clasp Nail.
Fio. 320.— Wrought
Clasp Nail.
Fio. 321.— Brad,
largor ones, often called spikes, are only used in very heavy
work to a limited extent, as anything that requires a nail longer
than six inches will be better fastened with a bolt or a coach
screw. Spikes should be forged out of the best wrought iron,
and be of the shape shown in Fig. 318.
Clasp nails are of size from six inches downwards, and may
JOINTS AND FASTENINGS.
179
l>e cut or wrought. "Cut clasp" are those which are cut out of
aheet metal aud are of shape shown in Fig. 319. "Wrought
tiasp" are tougher than the cut oaila; they are used where the
nail pasaea through botli the pieces to he connected, and the
points are folded over (clenched). The head ot eufh kind of nail
ia shaped so that it can be driven readily below the eui-face.
Brads are cut nails of shape shown in Fig. 321 : the aliape of
the head is such that when the nail ia driven below the surface
the I'eanlting hole is very small. Brads are used for securing
floor hoards, and the smaller varieties — culled sprigs — for
eecaring mouldings, etc., in position.
Wire nails are much used in fixing woodwork. They are
^
ought
ciade in a variety of shapes, and in all sizes from six inches to
Ulf an inch in length. The round ones with flat heads (Fig.
3SS) ore used for such purposes as packing-case making, fencing,
hoartlings, and all kinds of rough carpentry. The oval shaped
(Fig. 323) are much used instead of the cut clasp for the mass of
ordinary work. Wire nails square in section are also obtain-
able, but are not so much used as the other varieties.
Clout naili are wrought, and have round heads. They are
used for securing sheet metal, hoop iron, I'oofing-felt, etc., to
Wroitffit naiU of shape shown in Fig. 326 are extensively used
by the coach-builder and sliip-builder ; they are stronger than
the ordinary cut nail, but are seldom used by the carpenter.
Tucks are small nails pointed at one end, and have a round.,
180 A MANUAL OF CARPENTRY AND JOINERY.
Fig. 326. Fio. 827.
Types of Screw.
Screws. — Screws are used more by the joiner than by the
carpenter. They may be of wrought iron or of brass. Figs. 326
and 327 show typical screws with flat
and round heads respectively. The
heads of screws ai*e of various forms,
such as flat, round-headed, square, hexa-
gon, and of many ornamental designs.
For securing woodwork the flat headed is
mostly used. The other shapes are used
chiefly for securing metal fastenings to
wood work, and to give them an orna-
mental appearance. Screws are obtain-
able in all sizes, of both length and
diameter, to six inches long. When
screws are used for securing removable
wood work, they should be provided with sockets which are let
into the wood.
JOINERY.
Although the work of carpentry and of joinery differs enough
to justify a separate classification of the joints used in the framing
together of the various structures, it is impossible entirely to
separate them, even if it were thought advisable to do so. In the
same way no hard and fast distinction can be drawn between
the work of the carpenter and that of the joiner. It is true
that in large works some men are exclusively confined to joinery
as " bench hands," while others are engaged as " fixers " on the
building, or are employed in setting up carpenters' work. It is
advisable, however, that the workman should have a good all-
round knowledge of both branches of the work, as it is only in
large workshops that such specialisation can be attempted.
Many of the remarks in the early part of this chapter will
apply to the joints in joinery, especially those relating to the
mortise and tenon joint, as the bulk of the panelled framing
of doors, partitions, cupboards, etc., as well as the joints of
such framing as sashes, are of this type.
The timber used for joiners' work requires to be more
thoroughly seasoned than is necessary with that used for
carpentry. Greater care is also necessary in arranging the
joints, so that any slight shrinkage shall not be visible. Much
of the material for joiners' worjc is now prepared by machinery.
JOINERY.
181
In the joints of door and sash framing many special
modifications of the mortise and tenon joint are necessary. In
panelled framing, for example, the groove into which the panel
fits reduces the width of the tenon ; while in sashes the
rebate for the glass, and the moulding of the arrises, affect
the shape of the shoulder. These points will be considered
in detail along with the constructions to which they respec-
tively refer.
Bead(
Single^uirkecL
Fio. 328.
"1
QuiriP
Double qiurked^
Staff bead
Fio. 829.
DoubfpquJ/M
riiis^Lbead
Fio. 330.
Code bead
Fio. 331.
FiUet
Wet
FULet
I
Cbckbea^Litfiilet
Fio. 332.
Roman- Ovolo.
Fio. 333.
Types of Mouldings.
Cavelto orHoliov/'
l?lo. 334.
Mouldings. — The arrises of joiners' work are often orna-
mented by mouldings. It is necessary to consider these since
they influence the making of the joint. The curves in Boman
mouldings are segments of circles, while in Greek mouldings
parabolic and elliptical curves predominate. Roman mouldings
are built up from the types shown in Figs. 333 to 337. The
distinctive name is in each case indicated on the sketch.
Bead or astrag^al — Various forms of this moulding are shown
in Figs. 3S28 to 332. The difference between the quirked bead
(Fig. 328) and double-quirked or stag bead (^V^. "Xi^^ ^"^A
182 A MANUAL OF CARPENTRY AND JOINERY.
between the Jlush bead (Fig. 330) and the cock bead (Fig. 331)
should be particularly noticed. The bead is extensively used
at the joints of boarding, to counteract the unsightly appear-
ance that might be caused by any slight shrinkage. It is
also much used as an angle moulding. When a number of
flush beads are worked together on the same surface, as in
Fig. 342, a reeded moulding is obtained. Fluting (Fig. 341)
is the converse of reeding.
Fig. 835.
Torus moultJU
Fio. 338. •
FULcL
Filiet
Vgee or C^ma, recta^
Fig. 836.
Fio. 339.
^Reverse Otjee> or-
(^nuv re*nsrseu
Fig. 337.
Jfoidded///bsUt^
Fig. 340.
Fig. 341.
PeecUna
Fig. 342.
Types of Mouldings.
Torus. — In this moulding (Fig. 338) the diameter of the bead
is vertical. It is surmounted by a flat projecting part called
a filet.
Lengthoning joints. — This class of joint is not required to
the same extent in joinery as in carpentry. It is seldom that
tlie scarfed joints are resorted to, and lapped and fished
joints are still less frequently used. The halved joint may
be used with advantage sometimes, while the hammer headed
key (Fig. 368) Ls very suitable for securing curved ribs
thfit form the head of a semicircular door-frame or large
JOINERY.
183
window-frame, or any other circular framing of like nature.
Such joints may be strengthened by inserting either cross-
tongti£s of hard wood as shown in Fig. 368, or short wooden
dowels. The splayed joint is used for connecting the ends of
mouldings, skirting boards, etc., which are in long, straight
lengths. Other lengthening joints are shown in the chapter
Fio. 343.
Tonffited Joi/rt
Fig. 844.
fiebatni Jtbeaded
Fig. 345.
RelmJed int/y
rcJAirii heAJLCt
Pig. 346.
Jlousai iirtrcnc/iea
Fio. 347.
Toiigueti trenrhtxf
Fig. 348.
MoveUuted trejtche^
FiQ. 349.
Fio. 850.
^rass-tongut
Fig. 851.
Mitred Angle joints.
Fig. 352. Fig. 353.
Fig. 354,
on floors, where floor boards meet on a floor joist. Such joints
are called heading Joints ; they may be square edged, rebated,
splayed, tongued and grooved, or forked, although the diflft-
culty of construction in the last-named is not compensated foi*
by the additional advantage it possesses. A form of joint used
iu connecting hand-rails, is a butt-joint ; in forming it two
hard wood dowels are inserted, and a small joint-holt with a
nut at each end, . as shown in Fig. 892, is used ; such a bolt
is called a handrail bolt.
184 A MANUAL OF CARPENTRY AND JOINERY.
Angle Joints. — Fig. 343 is the simplest joint for connecting
together two boards meeting at an angle. Figs. 344 to 346 show
of thia form of joint. Figs. 347 to 3S0 are sectiona
through difTerent forms of trenched joints. The first of these
might also be called a housed joint ; it is the one used in
staircase construction where the
; steps are housed into the notch
[ boards.
I Uitrlug and Boiltdiiff. — In cases
„ yi ' - /■ *'i**'^ '* '^ undesirable to show
'-' the end grain of the wood, mitring
is employed. Figs. 351 to 354 are
sections through various kinds of
mitred joinU. When two lengths
')--9?4 °^ ''^^ same moulding meet at an
- "TT angle, as, for exaniple.at the corners
ot an ai'chitrave surrounding a
door or a window opening, or in
any mouldingx meeting at an angle, the joint always bisects
the angle, and is called a mitred joint (Fig. 356). Under
certain conditions it is better- to cut the end of one moulding
to fit the profile of the other as shown in Fig. 357. This
plan fs called »eribing. Other examples of these two joints
JOINERY. ISfi
are found in the skirting board that vane round a room. .
The external angles are mitred ; the internal angles are
beet Bcribed. The method of cutting the lower edge of a
Bkirting board to fit the slight irregularities of the floor
(instead of tonguing the board to the floor) is also known
as scribing.
CT0BB'gTOOv\ag — The joint shown in section id Fig. 344 ma;
also be applied in the manner shown in the sketch (Fig. 358),
as, for example, at the corners of boxes or cisterns. The
^crihedjoi
FiQ. SfiS. — Ctvea-grooving.
groores into which the tongue fits is, when it runs across the
grain of the wood, an example of cross-grooving.
Dovetailine.— Figs. 349 and 350 are sections of dovetailed joints.
Pig. 359 is a sketch of the common form of ungU dovetail joint
where two boards meet at an angle. This is the strongest kind
of angle dovetailed joint. It can only be used, however, when
there is no objection to the end grain of the wood being visible.
The lap dovetail (Fig. 360) is so arranged that the joint on one
face ia not visible. It is useful in such work as the construction
of drawers. The mitred or lecret dovetail joint (Fig. 361 ) is not
so strong as either of the others, hut is used when it is desired
to hide the joint coqipletel/.
186 A MANUAL OF CARPENTRY AND JOINERY-
£4ge Joints. — Boards having their edges planed straight
And true are aaid to have their edgM B&ot.
^Tan^Hed.& Grooved A
Angle DovQtail Jolnta,
Mfttch-boarilliM:.— Timber, however well aeaaoned, has always
a greater or leas tendency to shiink ; aod this renders it in-
advisable to use wide boards in covering surfaces of large area.
Tn superior worii,
panelled framing is
extensively adopted,
ut alterna-
tive method is, how-
ever, to use boards
of batten width, with
square, grooved and
tongued, or rebated
edges. This class of
boarding is known as
•match - hoarding. In
Fig. 363, which is a
cross-section of such
tongued - and ■ grooved
battens, the tongued
edge of each batten is
beaded. This serves the double purpose of destroying the
monotony of the surface, and of hiding any slight shrinkage
that ma.j take place in the biiai'ds. Tt is evident that if some
JOINERY.
187
such means of treating the joint were not adopted, as is the
caae in Fig. 362, any shrinkage would produce an unaightly
appearance. Instead of being beaded, the edges are often
chamfered, as in Fig. 364. This treatment is known as
V-jointing. Examples of the use of match-boarding are seen
in wainscotting, and also in boarded ceilings. Wide panels
in framing are often constructed of match-boarding.
Edge Joints for irlde boardB. — If a wide board is required, the
teodency to warping is diminished if it is composed of several
pieces so jointed together that the heart sides of alternate pieces
Fio. 366.— Secret acrewcd Joint.
ire reversed (Fig. 365). If glue is used and the work is for
a dry position, the edge joints may be square. Alternative
methods are to tongue and groove the edges, to groove both
edges and insert a lath or fillet of hard wood (grooved and
filleted joint), or to dowel the joint by inserting wooden pegs
of haH wood at intervals of 12" to 18" apart.
Another method — although it is not applicable to very thin
boards— ia to turn strong screws into the edge ot one "p\ftce.
189 A MANUAL OF CARPENTRY AND JOINERY.
and after boring holea into the edge of the other piece, to
make chases to allow the head
of the screw to hook between the
fibres and thus hold the joint
together. These screws may be
placed anywhere from one to
two feet apart. Fig. 366 illus-
trates this joint.
Table or R«le Joint— Pig. 367
riQ, m;.— Tabio or Ruia Joint. '^ * section of a rule joint.
This joint is used, along with
hinges, where the edges of two hoards move upon each other
through an angle. Good examples are found in Bume types
of window shutters (Fig.
793), the leaves of a fold-
ing table, etc.
Keying and Clamp-
ing.—The panels used in
framing, as well aa thin
wide boards which are
liable to warp, are some-
times strengthened by
the insertion of tapering
dovetailed ieye of hard
wood. These are placed
at right angles to the
grain of the wood of the
boards, as shown in Fig. O'OSS'
369. Clampliw serves the tongi. e
same purpose as keyinij.
It consists of arranging
narrow pieces along each
end of the board, so that
the grain shall be at
right angles to the grain
of the boards, as shown
in Fig. 370. The clamp
may either have a tongued
and grooved, a do welled,
or a square joint, or ,
it may be made with
JOINERY.
189
mortise and tenon joints. Fig. 370 shows one of the clamped
ends mitred.
Glue and Glue-
blocks. — Glue is used
by the joiner as an
aid in securing joints.
Glue is made by boil-
ing, straining, and re-
boiling the skins and
bones of animals.
After being thus
treated the material
is cut into cakes and
dried. Glue made
from skins is stronger
than that made from
bones. Its quality
also depends largely
upon the care be-
stowed in the boiling
and straining. The
appearance of dark
blotches in the cakes ^i^ Pio. 359.
is a sign of poor
quality. Freshly mixed glue is by far the best ; repeated
heating decreases its strength. Glue should be used as hot
Pig. 370.— Wide Board with
Clamped Ends.
as possible, and the surfaces to which it is applied should be
perfectly dry and even warmed. Glue should not. Vye too >;XiV^ \
190 A MANUAL OF CARPENTRY AND JOINERY.
the thinner the layer applied, so long as the whole surface is
covered, the better will.it adhere.
When preparing glue, it is best to break up the cake into
small pieces, place them in a jar with just sufficient water to
cover them, and soak for several hours.
The glue is afterwards melted by being
placed in the upper pan of the glue
pot, the lower pan of which is filled
with water. The glue is softened by
the heat from the water in the lower
pan, sufficient clean hot water being
added to the glue to render it of the
right consistency. It is ready for use
when it runs freely off the glue brush
without breaking into drops. Glue
capable of withstanding the weather
may be made by adding powdered
chalk to ordinary glue.
Olue-blocks are short pieces of wood
that are glued into the angles to aid
in strengthening joints. They are much used by both the
joiner and the cabinet-maker. Fig. 371 shows an example of
glue-blocks in position.
Fio. 371. — Example of
Glue-blocks.
Summary.
The main principles underlying the construction of Joints are :
To have each abutting surface at right angles to the pressure
upon it, and of area proportional to the pressure :
To arrange fastenings so that they caimot weaken the pieces they
connect.
Joints are most commonly used for connecting
(1) beams in the same straight line ;
(2) beams making an angle with each other ;
(3) boards in the same plane.
A stress is any force producing a change of shape or size ; the
change of shape or size produced by a stress is called a strain.
A girder or bressummer is a beam spanning an opening and
supported at both ends. Girders may bo of wood only (solid and
rectangular) ; flitchod with an iron plate ; or trussed.
Beams are lengthened by lapped, scarfed, halved, or keyed joints.
SUMMARY. Idl
Timbers at an angle are connected by halved, housed, lapped,
mortised and tenoned, bridle, or cogged joints.
Fastexdngs for joints include iron dogs, cleats, bolts, vyrought iron
stra/ps, joint bolts, coa^h screws, wedges, pins, nails, screws, and glue.
Woodwork is fastened to brick or stone work by nails driven
into wooden-plugs, or by leuns or rag-bolts, by split bills, etc.
In Roman mouldixigs the curves are segments of circles ; in Greek
mouldings parabolic and elliptical curves predominate.
Other forms of angle Joints more common in joinery are rebated,
tongued and grooved, mitred, scribed, and dovetailed.
The edge Joints of boards in the same plane may be grooved and
tongued, rebated, or grooved and filleted.
Boards may be strengthened across the grain by Tceying and
clamping.
Questions on Chapter VII.
1. What is meant by cambering beams? Why is it done?
Describe flitching and trussing girders, and illustrate your answer
by sketches. Draw six forms of scarfed joints, and state the
purposes for which they ^ire used. (C. and G. Ord., 1901.)
2. A fir beam 9 in. by 6 in. and 14 ft. between supports, is
insufficient to carry the load upon it. Explain and sketch three
various ways in which it might be strengthened. (C. and G. Ord.,
1«96.)
3. It is required to lengthen three beams (each 10 in. by 6 in.),
one of which (a) is to be used in compression, one {b) in tension,
and the other (c) in cross strain. Draw, one-quarter full size, the
methods of scarfing you would adopt. (C. and G. Ord., 1894.)
4. Show by sketches the different methods of scarfing, and state
which are adapted for the different strains. (C. and G. Ord., 1898.)
5. Make isometric, or oblique, projections of one of the following
joints ; (a) dovetail halving ; (6) simple mortise and tenon. (C.
andG. Ord., 1899.)
6. Draw the oblique or isometric projections of the following
joints :
(a) Bare faced tenon joint.
(6) Double tenon joint.
(c) Common dovetail joint.
{d) Dovetail tongue and groove joint. (C. and G. Prel., 1904.)
7. {a) Make sketches of a tusk tenon joint. Timbers 9 in. by
3 in. Mark on the dimensions of the several parts, {b) What
proportion should the tenon bear to the thickness of the material
used in joiners* work ? (C. and G. Ord. , 1899.)
Id2 A MANUAL OF CARPENTRY AND JOINERY.
8. Under what conditions are haunched tenons used ? State the
usual proportions of the width and the thickness of the tenon in a
mortise and tenon joint. Mention, and state the reasons for, any
exceptions to the usual proportions.
9. Make a sketch of each of the following types of mortise and
tenon joint, and show in each case how the joint is fastened :
haunched, dovetail, tusk, and stump or stub.
10. Make a sketch of an iron dog. Give an illustration of the use
of iron dogs and cleats as a suitable means of fastening timbers
together.
11. Make sketches to illustrate three different methods of
fastening a vertical wooden post to a stone wall.
12. Make sketches of the following mouldings : Cyma-recta
(Roman and Greek), Astragal torus (Roman and Greek), Cavetto
(Roman and Greek), Ovolo (Roman and Greek). These drawings
must be large enough to show the geometrical construction, and the
working lines should be left in. (C. and G. Ord., 1898.)
13. Draw 6 different joints used by joiners, and give their names
and uses. (C. and G. Ord., 1902.)
14. Draw the isometric or the oblique projections of the following
joints :
(1) Lapped dovetailing joint for drawer front.
(2) Haunched mortise and tenon joint. (C. and G. Prel., 1902.)
15. (1) Make a sketch of a secret dovetail joint, and (2) show two
methods of securing and finishing the exterior angle of dado
framing. (C. and G. Ord., 1903.)
16. A wide board, IJ in. thick, has to be constructed (with glued
joints) out of three separate boards. Show by sketches three
different suitable methods of making the edge joints.
17. State the precautions necessary to observe when preparing
and using glue. How would you judge its quality? Give an
illustration to show the use of glue-blocks.
CHAPTER VIIL
WOODEN FLOORS.
Types of Wooden. Floors. — Wooden floors are constructed
by placing on edge, planks, deals, or battens called Joists, from
12" to 15" apart, and on the top of these securing the boards
which form the surface of the floor. In upper floors, the joists
carry on their undersides either the lath-and-plaster ceiling, or
the ceiling joists to which the laths and plaster are fixed.
When the distance between the walls which support the ends of
the floor joists is not more than 16 feet the joists may be placed
80 that they stretch from wall to wall without intermediary
support. A floor so arranged is named a single floor. With
spans of greater distance than 16' it would be essential, in order
to obtain the necessary rigidity of such a floor, to have unwieldy
joists of large section. Besides involving a waste of material,
such joists, not being of the usual marketable sizes, are more
expensive and difficult to obtain. It is therefore more economi-
cal to use lighter joists, and support them with cross-beams.
Floors so arranged are named double or ftumed floorB, according
to the arrangement of the timbers.
Dimensions of Joists. — The carrying strength of a joist, or
other beam, is proportional to the fraction -v— where d is the
depth in inches, b the breadth in inches, and L the length in
feet. From this expression it will be seen that of two joists
of the same length and sectional area, the one of greater
depth will be the stronger. For example, the relative strengths
of two joists 12" deep by 2" broad, and 8" deep by 3" broad
respectively (i.e. of the same sectional area, 24 square inches),
will be as 12x12x2=288, and 8x8x3 = 192, that la^^-.'i.
194 A MANUAL OF CARPENTRY AND JOINERY.
In pmctice, a limit is set upon the aikrrowneBB b^ the neces^ty
of nailing boards to the joists without splitting the latter,
and it is usual to have the depth from three to four tines
the breadth. To prevent the buckling of narrow joists, strut-
ting ia employed.
Dwelling-house floors are made strong enough to carrj about
li cwte. per square foot of floor surface ; while the floors of
Plin and Section of H Single Floor.
warehouses, etc, subject to heavy loads, are capable of bearing
from l^- to 3 cwts. per square foot. The calcuhitions necessary
to determine the size of the timbers are dealt with in Chapter
XII., but a useful rule, genei-ally applicable to dwelling-houses,
is to have the depth of ilie joists (in inches) e(]Ual to half the
span (in feet) plus 2.
Single Floors. — Aa already explained, single floors are those
the joists of which — called bridging Joists — stretch from wall to
wa}L Single floors are generally suitable for dwelling-bouses,
WOOIfflV FLOORS. 1K5
the diviaii n walk serving to nujjjjfit the eiid^ of the joiBts.
It la obviuua th it the strongest Ituor is obtained by placing
the joints acroKs the shortest way of any room which la not
sq^uare in plan, althoU[;h the joi'^ts should liv preference
hA\a the ends leiting on the outer walls latliet than upon the
pirtj walla that dmde one home from another Figa 373 and
373 shuw plan and section of a amgle floor.
Instead of having the plasterers' laths nailed to the under-
side of the joists, floors are sometimes tonatfiioted which have
every third or fourth
] t lout 2 leeper |\!\ at*"'*
than he st ; and
malle ] sta, called
ceUing' Jolits ahout
3 4 hy 2 are
fl d la dtr
B de of these These
elig jn,t, c ,
11 e plaster ce I
prevent e f o a
^n to ,noll ""*!
When wocden fl ora
are used aa grou d
fl nrn, and there is
noVaaementorcelU p o 3 i -Mko Ui of part tuBrtka-op WbI
underneath t la
essent al that an air upate of at lea t I 6 be 1 ft under the
floor and that the ground under au h i floor be co ered w th
a layer of concrete f om 4 to th ck In a floor of th a
descnpt on the depth of the ]0 ta iiay be mate allj reduced
by support ng then at ntervals of 5 or ( ty sleeper walls of
h ck nr stone (P g 3 4;
Ciound floors onstru te 1 of n I are I able to the d sease
kuown s rf y rot unless precaut ona a e adopted to h e the
pace well ventUtel between the undera de of the floor and
the grn d and th II or ]0 st'i veil suaanned befo e le ng fixed
Wall-plates. — ^Tlie enda of floor joiats may rest on wall-
plates, which are lengths of timber ahout 4^" wide and 3" thick,
W^-|)latea ehould also be used ut any inteTmeduitiB '^tno.tA oi
support, such. aB those of sleeper walla. As A preftirablu substi-
tute for a. wall-plate when joists ara built into tlie wall, aa iruii
bar aj" wide and J' thick may be kid in the wall for the enda
of the joists to rest upon. This bar is not so liable to
destroyed, by damp or other agency, as a wooden wall-plat*.
How the enda of JoistB Bhould rest. — The ends of joists,
in basement tloors, should not be built into the wall, but
should rest oji ofiati, which are formed by having the walla
thicker below the ground floor. These offsets are frequently-
obtained in buildingH several storeys high by diminiBhing
the thickness of the wall at tha
floor levels (Fig. 375). Where offaeU
are inconvenieut, an altornative
method of carrying joists is obtained
by building projecting
bricks, as shown in I'ig. 376. These
are named OTei-saUlSK counei, and tha
arrangement is known as ooTtadUiig.
The projection required, about 4^", is
obtained in thl'ee or more courses, and
supports the wall-plate. The
object can be attained by using Htoiie corbels built into th»
walls at horizontal distances of 2' to 3' apart, and, if necessary,
using thicker wall-platea (Fig. 377).
Although offsets and corbelling cannot generally be used for
supporting the upper floors of dwelling-houses, it is ecTpeciolly
advisable to adopt one of these inetlioiis for carrying the upper
wooden Soare of large wnrebouaas, workdMpB, v
WOODEN FLOORS. IflT
I, tlie middle part of the flour might be first
dftatroved, and the remainder would then act as a lever when
there wjuld be con
siilemble daiiger of
the walls being o\pr
thrown The joiits
may rest on the wall
plates aa in }<ig 3'b
be iu)li,hed oil aa m
Fig. 377 or theviiiM
be coqqed, as ahoun
in Fig 375
When ]oiste are
built into the wall, an
air spate of at least
lialf an inch should be A
left along the sides
and above each joiat,
to prevent decay
Trimming — Nn
beajing tmilier hIuimIiI
be plated nearei thrfji
six inihes to a chimn<^v
f)ue. This necessitates
an arrangement of
framing the flooi j usta
whiL^h IS named Inm
mijig. In tiimniini,
the bridging j nwti
whioh would ibiit
against the fine iri.
supported liv a trois
piece called a trimmer
TLe joists which carij
the
!nda of the
lallLil
It m
ir and the trimming joiats thicker
tliai! the luidging joists by J for every budging joist carried.
Fig. 378 shows the trimming of the joiata around a fiveijlaHft,
Trimming n aho iieccsaai v for stiirc ise weUa, Ira.'p ioo'ct, o
198 A MANUAL OF CARPENTRY AND JOINERY.
A
— B
any opening in a floor which is wider than the space between
two joists.
Joints used in Trimming. — The form of joint mostly used in
trimming is the tusk-tenon Joint This joint is specially designed
to prevent unnecessary
weakening of the timbers.
As explained on p. 171,
the thickness of the tenon
is one-sixth the depth of
the joist, and the lower
surface of the tenon is in
the centre of the depth.
The tusk (Figs. 379 and
380) extends into the joist
for. a distance equal to
one-flfth the thickness of
the joist. The joint is
secured by allowing the
tenon to project through
the mortise, and inserting
a wedge into a small
mortise made in the
Section through A B .
Pig. 879. — Tusk-tenon Joint.
tenon. These aie omitted where they would be in the way,
as in the joint between the trimmer and bridging joists.
The ordinary mortise and tenon joint, with a thickness of tenon
about .one-fourth the depth
of the joist, is often used and
secured with wedges, but is
not so strong as the tusk-
tenon joint. Housed Joints, as
shown in Figs. 381 and 382,
are alternative methods often
adopted. These are usually
secured with sj)ikea (large
nails).
Hearth-Flags and Trimmer Arches. — When a fireplace occnrs
in an upper room, it is necessary to have a hearth-flag from 3' 6*
to 5' long, and projecting at least 18" from the front of the fire-
place. The flag may be supported by a concrete slab built into
the brickwork, and projecting so as to fill the space left between
the trimmer and the brickwork ; or l)y a brick arch known as
— ftWWf
tUSi
Fio. 380. — Sketch of a Tusk-tcuon Joint.
WOODEN FLOORS.
IT arch, which springs on one side from the brickwork
Jand on the ot.liei- fram the tcinnnei'. Fig. 373 shows plan and a
vertical section of a, fireplace, the hearth-flag of which ia carried
hy a bnclc tmomer arch The upper half of the plan Bhowa tlie
jMrtit-flag, floor-boaTda, etc., in position ; in the lower part of
* " Biff grcfe snd joista are Bhown. Buc\ kci ot^
.hroi^h 13
a» A MANUAL OF CARPENTRY ATTO JOTNERY.
is named a coavh-headed trimmer ai'cli. Fig. 383 is a. Hketoh of
tbe same tirepluiK, showing the oonstruotion still more cleitrlj.
Ab aa alternative, the trimmer arch may abut square on tlie
trimmer, as shown ia
section ill Fig, 384
TL i s is necessary when
the joists are not mora
than seven inches
deep. When the
bridgmg joists are
placed parallel to the
fireplace, aa shown in
ming joist, which ia
the one agaiant which
the ai-ch will abut, ia
Htrengthened, and
prevented from yield-
r Arch, i^S ^y ^^ inaertion
of two holta, which
hook into the brickwork at one end and pass thi'ough the
middle of the depth of the trimming joist as shown
Tigs. 384 and 392. A narrow margin, often of oak, is generally
mitred around the three
sides of the hearth-flag; f:»f.v«r*«<a^gjj«^
against it the lioor-boai'ds
abut. Tiles of various kinda '
are often substituted for a
hearth-dag.
Bridging and Stmt-
ting, — Wooden floors are
Etrengthened by placing
rows of kemng-bone lirid/j-
iiig or ttnttting at right
angles to the direction of
the joists, and at distances
of i' to 5' apart. This strutting is formed by pieces of timber,
about 2" by Ih", crossing each other, and nailed to the joists in
the manner shown in Figs. 373 and 385, An alternative plan ia
that known as iolid atnUting. Solid strutting consists of fising '
of short boards on ei\g6 ti^liUy between the joists .
WCWDEN FLOORS.
201
(Fig. 386.) Such Ixmi-dB are one infh narrower tlinu the deiith
of the joiatH and fmui 1" tii Ij' thiek. When solid strutting
ia adopted, the fluor may be further sti-engthened —
(a) By passing a three-quarter-iiitli bolt through the centre
of the depth of the joiata, close againat the strutting, thiie bind-
ing the whole together (Fig. 383) ;
(6) by nailing hoop iron (ij" to 2° wide, and one-aiiteenth
of Mt inch thick) along the top and bottom edges of the joists
where the strutting is fixed, and then tightening up the struts
by means of wedges.
Sound-boaxding and Fogging.— This name is given ta a
darice adopted to prevent the piisaage of sound from a. i-oom to
the one below. It ooiisiats of laying a floor of rough
abort boards about half-way down the depth of the j?
joiatB, and resting on fillets, shaped as in Fig. 387, '^
■which are nailed on both sides of each joist. These
lioards carry rough mortar, often mixed witli ashea or Raw-
dust (Fig. 386) i or & layer of silicate cotton or slag wool to a
^epth of 2" or 3" may be sulwtituleil, Tlie rough luortar, etc.,
is named piiifgitui.
Double PIOOTB, — Double flooi's have beams or binders pliiced
ftjom 6' to 10' apart. On theM reat^the brid^ng joiste w^^^l
202 A MANUAL OF CARPENTRY AND JOINERY.
carry the floor boards. In double and framed floors the weight
of the whole floor is concentrated on a few points, namely, the
ends of the binders and girders. This may be an advantage
when there are many window openings, or where the wall can be
strengthened by piers ; but, since the floor timbers help to bind
the walls together, a single floor does this more effectively, as
the joists distribute the weight more equally on the walls.
Again, double floors take up a greater depth than single floors,
and thus, by requiring higher walls for the same height of
rooms, increase the cost of buildings. Double floors are, how-
ever, most suitable for rooms
from 16' to 24' wide. Figs.
388 and 389 show plan and
section of a double floor.
In order to reduce the
depth of the double floor
without materially affecting
its strength, the joists are
usually cogged on to the
binders, as shown in Figs.
390 and 391. The distance
that the joists are cogged on
to the binders may be any-
thing up to two-thirds the
depth of the joist. As the
upper edge only of the binder
is cut and the joists fit tightly
into this, and as there is a full bearing for the end of the joist,
it will be seen that a little extra depth of cogging does not
seriously weaken the joint.
Ceiling Joists. — When a plastered ceiling is required on the
underside of a double or framed floor, the plasterers' laths may
be nailed to the underside of the bridging joists, and the beams
either wrought and their arrises moulded, or be " firred out "
for the plasterers' laths : that is, have strips of wood 2" by
I" nailed at distances of from 12" to 15" apart on the three
sides that i-equire to be plastered.
If it is desirable that the beams be hidden so that the ceiling
shall be in one plane, ceiling joists 3" to 4" deep, and 2" thick
may be fixed in one of the following ways :
(a) be notched to the underside of the binder as in Fig. 390 ;
Fig. 390. — Sketch showing Cogged and
Notched Joints.
^itgugrf^fragm^i7iM'rjpari^^
WOODEN FLOORS.
(6) be cut to fit between the I Inilurs and
wood named /Z/b!s (Fig. 391)
(c) have short tenoiia fol lued
with corresponding nioili-iea c
method in adopted tlie
hinders are " chased out
at one side to allow one end
of the ceiling joiate to bu
placed into position after
the bindere are fixed (Fig
391). Mortises so cut are
named cMae mortuet and
are seldom used.
Flamed Floors,— Framed
floors are occasionally used where the distance hetneen the nalla
ia over 24' and it ia not desirable to hate any pillan
A framed floor consists of girdei-a, binders, bndgini; joists, floor
boards, and — when a plaster ceiling la required— ceiling joists.
i
^^d^
-Girder
■y/)h V
\
L
... - wV---
\
/y-7A
^i'4M/-m.
Space /be M
Vm. Se2.— Plau o[ a Framed Fl
Fig. 392 shows the plan of a framed floor with part of it« mrface
covered with floor boards. Muny of the bridging joists a
omitted in tiiis illustration for the sake of clearness. The
trimming of the joists for a fireplace and for ii staircase well
is shown. In the fireplace-trimming, the trinimiiig joist
siiuwii to have t«'o bolts coniieoting it to the brick woik tg
assist the ubiitnieot of the arch.
entirely with wooden beams the binders which are carried bj
the girclei'<i are tusk tenoned into them, as shown in Fig. 393.
Such a joint, bo«e\ei, weakens the girder considerably, and a
stronger connection can be made bj resting the binder in a
cast iron shoe or stirrup, having a small projection behind,
which is let into the
beam. Tlie stirrup itself
is secured to the girder
with coaeh screws. Fig.
395 shows
stiiTup in position
girder Wrought
^l*^) often used
stiiru])'? ; Fig. 396
niple. -
irmed that Pitched
and trussed girders (Figs.
266 tn 273) are often used
an the heavy beams of
fi-Liaed floors.
Pillars or OolumnB. — A modihcatmn of the framed floor just
described is often adopted for buildings of large span. This
consists in arranging the floors in bays of from 8' to 12* wide, the
ends of the bridging joists of each bay being cogged on to the
girders, which have intermediate supports^in the shape of
pillara (coiurana) of wood, cast iron, or steel — when more than
25' long. By using coluiiiiis in this manner the size of the
jfirdera is .reduoed.
WOODEN FLOORa
fCaat iron oolamnB, wliich are nifiat frequently used, are hollow
cylindei-M, with a thickness uf iiietal of from ^" to IJ". 'J'he lower
ends of these columns reat either on large foundation stones o
upuQ a base of concrete, and the upper ends have a, head o
Fio. m-.~Caat Iron Cnli
206 A MANUAL OF CARPENTRY AND JOINERY.
vertically over each other, a cast iron beam-box, which spans
the beain, may bo used to support the lower end of the upper
column. Another plan is to allow the upper column to fit into
the upper end of the lower one, the head or seating of the
lower column being large enough to support the floor girders.
Figs. 397 and 398 show examples of the heads of columns
supporting floor girders.
The Use of Wrought-Iron and Steel Girders in Floor
Construction, ^Wrougl It iron and Btecl girders have in recent
years largely superseded heavy wooden beams for floor con-
struction. Although the former are stronger, and not so liable
to decay as the hitter, experience haa shown that they have
serious disadvantages. This is especially the case if a building
takes fire, when the expansion that occurs, and the tendency
to warp and buckle up, are often the cause of overturning the
WOODEN FLOORS.
207
Fia. 399. — Joists resting on Upper Flange of
Iron Girder.
walls and prove destructive both to life and property. A heavy
wooden beam will often burn only until the whole of the outer
surface is charred, and it does not expand materially with heat.
Wooden beams are there-
fore to be recommended in
preference to iron ones un-
less the latter are encased in
some fire-resisting material.
When iron girders are
used to support wooden
joists, the joists may rest on
the upper flange of the
girder, as shown in Fig.
399 ; or on pieces of timber
resting on the bottom flange
of the girder, and bolted
through its web (Fig. 400) ;
or again, if the joists are
deep enough, they may themselves rest on the lower flanges
of the iron girder itself. The unsightly appearance of iron
girders when constructed as in Fig. 399 may be entirely avoided
by encasing them in
wood or plaster.
Stone Templates.
— ^The ends of all
beams used in floor
and roof construction
should either rest on
stone templates (pad-
stones) or should fit
into cast iron beam
boxes which are built
into the wall. The
I'eason for this is to
allow a firm seating for the beam, and to distribute the weight
carried over a large surface of the wall. Stone templates are
blocks of hard stone, from 2' to 3' long, 9" to 12" wide, and
4" to 6" thick. The openings, or pockets, into which the
beams requiring stone templates rest, should be at least Ij"
wider than the breadth of the beam, to allow for an air-space
on each side of it. An air-space, which may be c\o§»e^\y^ ^
Flo. 400. — Joists carried by Iron Girder.
208 A MANtfAL OP OABPRUTRY AND JOINERY.
bnck (iich (dg 401) oi b) a, stone hnt«l should bIbo be pm-
1 idcd on the trip of the beam
(.aat iKin T«a.m Iwxes made laige eniiif,li to allow of a
liition of jiir arouud the end of the b«a,m are made with sidec
fiom rto IJ" thick, and
often have s. longer base
{)Ut( to obtain a long<
beaiing surface on tt
■^^^ll
Encasing of OirderB.-
Pliin wooden piiBiliga
formed out of j' tongusd,
grooved and beaded
match-boarding, secured
to rough "firring" pieces
nailed to ovei'j second
joist, as shown at A in
Fig. 402, may be used. Fi'anied and panotled linings are a
superior alternative means of encasing girders. This is shown
at Bin Fig. 402. When the encasing is effected by laths and
plaster, the rough packing pieces (drrings) which are nsjuired
to carry the plasterers' Jatlia
are nailed against every joi^t.
Fire-iesisting Floors.— A
very elTective fire-resiating
Aoor constructed of wood is
made hy spiking together
battens or deals placad on
edge, so as to get a solid
wooden slab of thickness
equal to the depth of th«
deals used. The floor is
improved by " grouting " the joists with liquid plaster of
Paris. Tlie upper surtaca may consist of the upper edges of
the deals planed smooth, or a layer of floor boardd niay be laid
on the top.
A fire-resisting floor may also be constructed with iron or
Btee! girders, on which rest smaller steel joists placed from
18" to ff apart. The «])ace between those joists is filled with
cement concTsta to a depth of C" to 8'', u temporary sheeting of
planks heiag liied un the uaderside to support the cunci'ute
WOODEN FLOORS. 209
until it seta. Other methods of constructing fire-resiating
floors are by building btlok urchM which spring from heavy
iron girders, or by a combination of iron girders and specially
constructed fire-clay blocks, supported by the girders.
Fio. 408.— Sketch of pirt ot
When a, wooden floor is required on the upper surface of any
of the ahove floors, wooden joists about 3" by 3" are laid on the
lop of the fire-resisting material, or if this is of concrete, are
partly embedded into it (Fig. 404) when the concrete ia being
laid. The joists ai'C often cut obliquely as shown in Fig. 404.
The floor boards are nailed to the joists in the usual manner.
Instead of using joists and boards on the upper surface of a
concrete floor, wooden blocks of shape shown in Fig. 405 may be
used. The blocks are from 6" to 12" long, 3' wide, and from Ij"
to 2" thick. They are secured together and in positioii \yyte\-n%
210 A MANUAL OF CARPENTRY AND JOINERY.
first dipped in a hot composition, of whicli pitch or tar forms
the basis. A decided advantage may be claimed for a
block floor, in that, in schools, libraries, and where the floor
cannot well be carpeted, it is noiseless as compared with the
joist and boarded floors.
Dimensions of Floor Boaxds.— Floor boarding, like all
timber, however well seasoned, is liable to shrinl^age. To
minimise this as much as possible, floor boards are cut into
narrow widths, and in the best class of floors they are seldom
r.— € >
v.... 6'-'-i
Square, ed^fedi .
Pig. 406.
Fio. 407.
If- 7'
V—7'-.*
Ymrfrrmm<K^mMim.
rebated
Pig. 408.
irof
relHitecL seifUeted^
Fio. 409.
'^^/^^miifmmm-k
OrOOVG<t ^filietoct/ ^pecuUly TonguetLA-^rocved,
Fig. 410. Fig. 411.
Floor Board Joints.
more than 4" to h" wide. Ordinarily, however, they vary from
4" to 7" in width, and from J" to 1^" in thickness. It is not
uncommon in warehouses, or where heavy traffic exists, to use
wrought battens or deals, the thickness of which is 2^" and 3".
Floors are frequently laid with two thicknesses of boards, the
lower one consisting of rough boards about |" thick. The top
layer may be conveniently left until the plastering is finished
and the building fairly dry, there is then less liability of the
finished floor surface being aff'ected by dampness.
Floor Board Joints.— The edges of floor boards, or floor
battens, as they are also called, are prepared in many different
ways. The joints most commonly used are the square-edged
(Fig. 406) and the tongued aiid grooved (Fig. 407). Figs. 408 to
WOODEN FLOORS.
211
Fig. 412.
411 show other less-frequently employed joints with their
distinctive names appended. Fig. 411 shows a form of joint
used in the construction of superior floors. "With such a joint
each board must be nailed and laid separately to the joists, the
object being to obtain a finished floor
surface free from unsightly nail-holes.
Heading Joints. — Heading joints are
those formed by joining the ends of boards
together. A heading joint must always be
over a joist. The ends of the boards may
be cut square — a square heading joint —
(Fig. 393) ; cut obliquely through the thick-
ness as shown in !Fig. 385 (a splayed headiiig joint) ; or a tongued
aiid grooved joint may be made (Fig. 412). Another joint, named
9. f(yrked heading joint, and illustrated in Fig. 413, is sometimes
used. For ordinary work, the lalx)ur involved in the making of
this last-named joint is not com-
pensated for by any advantage
in its use over those previously
described.
Materials used, and Methods
of Lasring Floors. — Several
different kinds of timber are
used for floor construction.
Perhaps that in most general
use, and applicable either to
beams or girders, floor joists,
ceiling joists, and floor boards is
red or yellow deal {Pinus sylvestris).
It is one of the strongest of soft woods. Spruce or wMte
deal {Picea exceUa) is also largely used for joists and floor
boards. Pitdi pine is very suitable for the girders and binders.
Pitch pine, birch, maple, and oak are often used for floor boards.
The nails used for nailing down the floor boards are named
brads. They have, as Fig. 321 shows, a small head, which when
driven below the surface of the board leaves only a small hole
vrisible on the floor surface.
The heavy timbers such as the girders and binders, as well as
the floor joists, are placed in position as the building proceeds.
When wall plates are used these are laid level at the proper
height ; the necessary joints are made for the toixmmi^ iot
Roorboard
Fio. 413.
212 A MANUAL OF CARPENTRY AND JOINERY.
^ hearths, staircase wells, and any other openings that may
requJi'e to be provided for; and then the joists are placed in
position as required. These timbers serve as a tie for the walls ;
they are also an aid to the builder in carrying up the higher
parts of the building, as they to some extent take the place of
scaffolding.
For ordinary dwelling houses it is usual to lay the floor boards
directly the building is covered in. There are disadvantages in
this plan, inasmuch as, if the boards are well seasoned, the damp
state of the building, along with the dampness caused by the
plastering of the walls and ceilings, causes the floor boards to
swell, and often to rise from the joists. When the building
becomes dry the boards again shrink and open joints result.
The narrower the boards the less the shrinkage that takes place
in each one. Again, as previously explained, wood shrinks
more tangentially than radially to the annual rings, therefore a
material difference will result from the way the boards are cut
from the log.
When two thicknesses of boards are used, the lower layer can
be laid and used as the floor, and the upper layer need not be
laid until the building is dry and the plasterers' work is finished.
With this class of floor the square-edged joints are generally
used. With floors laid with only one thickness of boards, the
tongued and grooved joint is to be preferred. The heading
joints of a floor are usually very numerous. They should always
be on a joist, and should not all meet on the same joist ; nor
should they be in straight lines.
Floor cramps are used for cramping the joints of floor boards
together when being laid in position. Many different types are
obtainable, especially for use with single layers of boards.
Figs. 221 and 224 are types which clip the joist when being used.
For the upper layer of a double-boarded floor, iron dogs are
often driven over the middle of joists into the floor previously
laid ; and the floor boards are forced into position by folding
wedges of hard wood bearing against the edges and the dogs.
Another plan is to " buckle " the floor boards into position.
This may be done by securely nailing the outermost of five
or six boards, and then "folding" or "buckling" the inter-
mediate boards into the space left for them.
SUMMARY. 213
Summary.
Wooden floors are known as singlet dovJble, or framed, according to
the arrangement of the timbers composing them. They consist of
joists, biiiders, girders, floor boards, and ceiling joists.
In floor joists the usual ratio of depth to breadth is 3 to 1.
Joists ought, whenever possible, to rest upon offsets or corbels in
preference to being built into the wall. When a joist, binder, or
girder is built into a wall, an air-space should be left around it
to prevent decay of the timber. All binders and girders should
rest on stone templates. Around staircase openings and fireplaces
the joists are trimmed ; the best joint for trimming is the ttLsk tenon
joint.
Floors are strengthened by herring-bone bridging, or by solid
strvUing. Joists and binders are connected by a cogged joint.
Binders and girders may be connected either by a tti^k teiwn joint, or
by means of an iron stirrup.
Iron and steel g^irders are much used in floor construction. The
heavy beams of large floors are often supported in addition by
intermediate cast iron columns. Floor boards may have their edges
square, tongited and grooved, grooved and filleted, rebated, rebated and
filleted, or Umgvjed and grooved for secret nailing. It is often an
advantage to have two thicknesses of boards on the same floor.
Small rectangular wooden blocks, laid upon concrete, are often used
instead of joists and boards.
The timber used for floor boards may be red deal, white deal, pitch
piiie, oak, birch, or maple. For joists generally, red or white deal,
and for heavy girders, binders, etc., red deal or pitch pine is
employed. Specially devised cramps are used in the laying of floor
boards.
Questions on Chapter VIII.
1. Define the difference between a single, a double, and a framed
floor. In what circumstances should each kind be used ?
2. How far apart should floor joists be placed ? What should be
the sizes of floor joists for a single floor of 8 ft., 12 ft., and 14 ft.
span respectively ?
3. Draw, to a scale of 1^ in. to one foot, vertical cross-sections
through the wall supporting the joists of a wooden floor, showing
three different methods of carrying the ends of the joists other than
by building them into the wall.
214 A MANUAL OF CARPENTRY AND JOINERY.
4. Shew the method of "trimming" round a fireplace, and make
a dimensioned sketch of any joints you would use. Give sketches
illustrating herring-bone and solid strutting. (C. and G. Ord.,
1900.)
5. Draw a plan and a section showing how you would trim round
a fireplace. (C. and G. Ord. , 1902. )
6. Show by sketches three different methods of stiffening a floor
by strutting. Explain what is meant by sound -boarding and
pugging. What is pugging composed of, and why is it used ?
7. Draw, to a scale of 1^ in. to one foot, two sections showing the
cogged joint between the floor joist and the binder of a double
floor.
8. Show by sketches, one-quarter full size, how you would tenon
a common joist (9 in. by 3 in.) into a girder (9 in. by 6 in.), carefully
marking the relative proportions of the various" parts. (C. and G.
Ord., 1894.)
9. Draw to scale of J inch to a foot, plan and section of a framed
floor to a room 20 ft. by 14 ft., with fireplace in the long side, and
give two details of joints, one-eighth full size. (C. and G- Ord.,
1895.)
10. A warehouse floor, 24 ft. by 32 ft., has an iron girder across
the middle. Show to scale J inch to a foot, how you would construct
the floor ; and give detail | full size of the connection of your work
with the girder. (C. and G. Hon., 1896.)
11. Show by sketches one-quarter full size, and explain, three
methods of fixing fir joists to iron girders. (C. and G. Ord., 1895.)
12. Give I full-sizo sections of different joints of floor boards,
including heading joints. (C. and G. Ord., 1896.)
13. Describe, as it would appear in a carefully- worded specifica-
tion, the flooring you would recommend, regardless of cost, for a
ground-floor library, and similarly describe other cheaper forms of
flooring, including an ordinary yellow deal floor laid straight joint,
and explain the technical terms used in your description. (C. and
G. Hon., 1900.)
14. Describe the most suitable timber for general use in floor
construction for : girders, floor joists, floor boards.
15. (a) Make a sketch of a floor cramp, and describe the method
of usi^g it. (/>) Make a sketch of a floor brad, (c) Describe and
sketch the appliances suitable for use in cramping the upper layer
of boards in a floor having two thicknesses of floor boards.
CHAPTER IX.
WOODEN BOOFS.
Slope of Boof. — ^The arrangement of the timbers used in the
construction of the roof of a building varies according to cir-
cumstances. Many considerations, such as the class of building,
the style of architecture, the size of rooms, the material to be
used for covering, the climatic conditions, etc., must be taken
into account. Slates and tiles are most frequently used as
coverings in this country, but other materials — such as thatch,
corrugated iron, asphalted felt, copper, zinc, lead, and concrete
— are often used.
With copper, zinc, lead, etc., the roof surface may be laid
nearly horizontal, but slates and tiles require a sloping roof, the
inclination of which varies from twenty-five degrees (26^*) to
sixty-five degrees (65°) for slates ; and from thirty-five degrees
(35") to sixty -five degrees (65°) for tiles. A common pitch, when
slates are used, is one-fourth (J) or one-third (J) the span, which
means that the vertical distance from the level of the top of the
walls to the highest point of the roof, when it slopes equally
both ways, is respectively one-quarter or one-third the width of
the building.
Paxts of a Boof. — The highest part of a roof sloping both
ways is named the ridge ; the horizontal piece of timber form-
ing the ridge is called the ridge piece or ridge tree. The timbers
placed in the direction of the slope of the roof are named spars
or common rafters. The common rafters, which are from 3"
to 4^" deep, and 2" to 3" thick, should, even with the larger size,
be supported at intervals of not more than 8'. The lower edges
of a sloping roof are called the eaves. Wall-plates, to which the
lower ends of the common rafters are nailed, 8ho\i\d\i^'\i^^^<i^^
216 A MANUAL OF CARPENTRY AND JOINERY.
on the wall nt the
which support the
. Intermediate horizontal timbem,
1 rafters, are known as pniilns. In
dwelling houses the walla
serve to carry the purlins,
but with large buildings,
^ Itatnad tnuaea are required
for this purpose. Distinc-
tive names are given to the
different types of roof truss
according to their size and
shape. A Up is an angle
niadewhenabuilding,instead
^"'l.^''';~«^'"'*"^^ v';?'''*t^*''''^.'PP*^ of having a gable as at J
Roof, Hip Bnd Valley Rsftert, otc. 6 6 ,~ ^
(Fig. 414) has the roof
returned I'ound the end of the baildiag as at B. A.nlixy ta
formed when two roof surfaces meet together and form an
internal angle. Hips and valleys are constructed with strong
timbers placed on edge ;
they are carried by the
walls or roof trusses.
The timbers aie named
hip or valley rafters,
and carry the common
rafters that abut .
against them. Such
short common rafters ;
are known as Jaok
Lean-to Koof.— The
simplest kind of slop- |
ing roof is that where
one wall is carried up
sufficiently higher than
the other to give the
required slope to the
roof. Such a roof is
called a lean-to roof (Fig. 415). In all cases where the length
of the common rafter is more than eight feet, one or more
purlins should be inserted.
Oonple Boof. — A couple roof is one in which the common
ratters slope upwards from opposite walls and meet a ridge
Lean-tu reof.
WOODEN ROOFS.
217
piece in the middle. The common rafters are securely nailed to
the ridge piece and to the wall-plate on each wall. The common
rafters have no tie or other support in this class of roof, there-
fore the tendency is for the walls to be thrown over by the
jUdgeplece
Couple rooF.
Fio. 416.
Purlin/
Fig. 417.— Wooden Purlin support*
ing Common Rafter.
weight of the roof. Such couple roofs are only used on small
buildings, where the span is not more than 12' (Fig. 416).
How Common Baiters axe Fixed. — In cottages and dwelling-
houses generally, the inside walls of which are carried up to the
roof, the common rafters are nailed to the ridge piece, to the
/ rPurluv
Pig. 418. Fig. 419.
Wooden Purlins supporting Common Rafters.
wall-plates, and to purlins which extend from wall to wall. The
size of the purlins depends upon the distance between the walls
of support ; the purlins may be placed either with one side
vertical and with the top corner cut off to the slope of the
roof (Fig. 418), or, as shown in Fig. 417, with one side at right
angles to the slope of the roof. When the purlins are placed
ag in Fig. 417, the proportion of the width to t\xe t\i\sto^i!aa
218 A MANUAL OF CARPENTRY AND JOINERY.
should be adjusted so that, when in position, a diagonal of the
cross section is vertical. When the slope of the roof is steep,
the common rafters are often notched on to the upper edge of
the purlin for about three-quarters of
an inch (Fig. 419).
When the walls which support the
purlins are more than about 16' apart,
and it is not desirable to insert a
framed truss of the usual type, the
purlins may be trussed as explained
in Chap. VII., and illustrated in Figs.
268 to 273 ; or rolled steel or wrought-
iron girders may be used as purlins.
These iron purlins, however, require
"lining up" with pieces of timber,
which are bolted on the top of the upper
flange, and to which the common rafters are nailed (Fig. 420).
Ceiling. — The ceiling under the roof of a dwelling-house is
obtained by fixing the ceiling joists, which are to carry the
laths and plaster, level with the top of the side walls ; or, to
i Boiled Girder
Pio. 420.— Iron Girder sup-
porting Common Rafter.
'^ydgepLe.ce
SECTWN through the RoOF oF a COTTAGE
Fio. 421.
obtain additional height in the rooms, the ceiling joists may be
placed part of the way up the slope of the roof. When securely
nailed together and to the common rafters, these ceiling joists
form a tie which strengthens the roof. To stiffen them further
they are secured together and to the purlins with pieces of
quartering, named stays, about 3" by 1^" in section (Fig. 421).
WOODEN ROOFS.
219
Collar-beam Eoof.— For spans between 12' and 18' the
colla]>beam roof is used extensively.' Its construction is effected
idgepiecs
. __ _ __ _ ^ _ __ _ _
- - IZ'totB"
Pig. 422. -Elevation of Collar-boam Roof.
by framing each pair of common rafters into a light truss,* and
connecting them by means of a horizontal tie named a collar-
•^v
. >0^.-
"^.--r
CoUar heairv '"^^
I
Pig. 423. — Joint between Collar-beam and Common Rafter.
beam. The height of the collar-beam is determined by the
amount of room required ; the lower it is placed, the stronger
Pig. 424. — Joint between Collar-beam and Ctnuraon Rafter.
is the roof. It is usually fixed at one-third or one-half the
vertical height froDi the wall to the ridge. T\ie ^om\. cotiXv^oXAXi^
220 A MANUAL OF CARPENTRY AND JOINERY.
the collar-beam to the roof may be a dovetail-halved-joint
(Fig. 423), or a halved and cogged joint (Fig. 424). Both these
joints require further securing with bolts.
Fig. 425.— Blrd's-mouth Joint
at Foot of Rafter.
Fio. 426. —Joint at Head of Rafters in a
Collar-beam Roof.
The lower ends of common rafters are cut and nailed to the
wall-plate as in Fig. 427 ; or, if the ends of the rafters overhang
the wall, they are cut as shown in Fig. 425. Both these joints
are known as bircPs-motUh
joints.
Each pair of common
rafters is connected at the
upper end by means of a
cleat, leaving a slot to receive
the ridge piece (Fig. 426).
Framed Boof Trasses.—
When the span exceeds 18'
and there are no inside cross
walls to carry the purlins,
framed structures known as
roof trusses are used for the
purpose.
Such ti'uases should be so constructed that when complete
they are as rigid as possible. With this end in view the timbers
(members) of each truss are arranged to form a series of
triangles. A guiding principle should be that each purlin is
directly supported by a member of the truss in such a way that
the members are subjected to direct tension or compression
stresses onlyy and not to cross stresses.
Fio. 427.— Bird's-mouth Joint at Foot of
Rafters.
WOODEN ROOPS.
221
This principle, along with the fact that purlins should never
be more than 8' apart, decides the shape of the truss for a given
span. The joints of all wooden roof trusses should be arranged,
A
"Stone ttmplcUe
Fig. 428.— Elevation of a King-poet Roof Truss.
as far as possible, at right angles to the grain of the wood, so
that they will be least affected by shrinkage.
The distance between the trusses is influenced by the position
of window and other openings ; no truss should be fixed
directly over such an opening. It is not economical to place
trusses much further apart
than l(y, on account of the
increased size of the purlins
required.
E^ing-post Truss.— Fig. 428
shows the elevation of a King-
post truss with the names of the
different members appended.
As will be noticed, the truss
derives its name from the
central upright, called the
Eing'-poBt. The horizontal tie-
beam prevents the principal
rafters from spreading. The
struts are arranged to support
the principal rafters at points beneath the purlins. Up to
spans of 28', with a pitch of not more than one-third the span,
it is sufficient to have one purlin on each side. In such a case
a King- post truss is most suitable.
Joint at Foot of Principal Rafter. — This joint should be directly
over the wall, as ^own in Fig. 429, or if it \)e neceaaax^ Xjo Vvj^
Tie beam
Pig. 429.— Joint at Foot of Principal
Rafter.
222 A MANUAL OF CARPENTRY AND JOINERY.
it some distance from the wall, as in Fig. 430, a stronger tie
beam will be required, since additional stress is in such a case
put on that member. Figs. 431 , 432, and 433 show three diflferent
ways of making this connection between the tie-beam and
Ti& ificcm/
Fio. 430.— Incorrect Position of Joint in a Roof Truss.
principal rafter. In each case the end of the principal rafter is
cut at right angles to the grain of the wood for half its width.
In Fig. 431 a stump tenon is cut on the end of the principal
rafter, and a cori*esponding mortise made in the tie-beam ;
in Figs. 432 and 433 a
bridle joint is formed.
An iron bolt may be
used to secure the joint
(Fig. 428), or wrought
iron straps, arranged in
a variety of ways, may
be employed (Figs. 433
and 438).
Joint at Head of King-
post.— Fig. 433 shows
the elevation of the
joint between the upper
ends of the principal rafters and the King- post. Each principal
rafter is stump tenoned into the King-post— which is made
wider at each end to obtain a square abutment — the joint being
secured by a wrought iron strap placed on each side and bolted
through each member as shown in the illustration.
Bru/lejoi/u
Flo. 431. Fio. 432.
Sketches of Joints at foot of Principal Rafter.
WOODEN ROOFS.
223
Joint at Ends of Strut. — The strut has the upper end either
bridled or stump tenoned into the lower edge of the principal
rafter, and the lower end stump tenoned into the lower end of
the King-post, which is mortised to receive it, as shown in
Fig. 433.
Joint between King^-post and Tie-beam. — The lower end of the
idgepiece
strap
h'boUs
Fio. 488.— Details of the Joints of a King^post Roof Truss.
King-post is stump tenoned into the upper edge of the tie-beam
for a distance of about 2", and is secured with either :
(a) A stirrup iron and gibs and cotters ;
(6) A joint bolt ;
(c) A wrought iron strap and bolts.
In the construction of the truss, the joint between the King-
post and tie-beam is left about one inch slack, and by using
as the fastening either the stirrup iron and the gibs and cotters,
or a joint bolt, all the joints of the truss are drawn close, and a
camber (arching) of about \' in 10' is given to the tie-beam to
prevent it from sagging when it is placed in position and
loaded.
A Btirrup iron is a U-shaped wrought iron strap, which em-
braces the tie-beam and the lower end of the King-post, and
is fastened with two iron clips called gibs, and itoti N?ei^^«&
S24 A MANUAL OP CARPENTRY AND JOINERY.
called cntUTE. The length of the etirrup iron, to the holes
through which the gibs and cotters pass, ia about double the
depth of the tie beam. Fig. 434 shows
a sketch of this mode of fastening,
where two gibs and two cotters are in
position ready for tighteoing up. It
is advisable to note carefully the
epacea left for tightening up the joint.
These are shown in Fig, 433 where the
lower gib rest* on the wooden Xing-
poat, and brings it down towards the
joint ; the upper gib bears against the
iron stirrup, and in this way draws
the tie-beam towards the joint ; ao
that when the cotters are driven tight
they may draw the joint together.
A Joint bolt, as has been explained
previously (p. 176), is a bolt with a
flat square head, and a pointed end
which is threaded for a distance of 3"
or 4" i it is provided with a flat nut which is in this case let into
the King-poat, The length of the joint bolt is about twice the
depth of the tie-beam ; its
diameter is from §' to !"■
In filing, a hole ia bored for
the required distance through
the tie-beam and into the end
of the King-poat. The flat
nut ia let into the King-poat
in a line with the hole thus
bored, so that the end of the
joint bolt will pass into the
nut. It is tightened up by
turning the joint bolt with
a spanner. In Fig. 4.')9 a |"
joint bolt at the lower end
of a Queen-post is shown, Fm »s.'^ F'o. IM,
Figs. 435 and 436 show a Voot of Queen , post showing Wrought Iron
U-shaped wrought iron strap,
bent to clip the tie-beam and King-post, and held in poaition
b^ bolts. Although often adopted, this arrangement does not
WOODEN BOOPS. 9as
«■ of tii^lltening up the joints of the truss, and ia therefore
of aeeurins the ioiiit fta eitlier c! the
1 templates aud
^^b|ot 80 good I
^^R^o previously described.
^^K Tlie ends of all tie-beams should I'eiit on
^^^ave air-apaces around them an de-
Bcribed for floor girdefs (p. 207).
Joint between Fuilln and Principal
Baftei. — ^The best construction is effected
by resting the purlin on the upper edge
»(back) of the prinfipal rafter, with a
Bogged joint {p. 202) and obtaining
Sadditional support by housing a cleat
into the principal rafter on the lower
side of the purlin. This arrangement nwKiun rumn.
ia shown in Fig. 433. The carrying power of the purlina is
increased if each is long enough to pass over two bays. Another
plan ia to tusk-tenon the end of the purlins into the side of
the principal rafter— so that the upper edges of the purlin and
ratter are in the same plane— securing the joint with a
_ wedge i or, if the tenon only goes into the mortise for about
fj through
>^f the thickness of the principal rafter, it may be secured
^th a joint bolt.
Queen-post Trass.— A Queen-post truss is arranged to
suppoit a roof which has lino purlins on each side of the ridge.
Spans of ordiuaiy pitch, of not more than 40', allow of this
IS being used. A Queen-post truss is shown in elevation in
r Fig. 438, with the names of the different members indicated.
f This truss difl'ers fioui a Kingpost truss in having two vertical
mbers (Qown-poita) the upper ends of whkb »eb '^\&£e&.
226 A MANUAL OF CARPENTRY AND JOINERY.
between the upper ends of the principal rafters and the ends of
a horizontal collar or straining beam. Another member, which
is not found in the King-post truss, is the straining: rfn. It
lests upon the tie-beam,
between the Queen^posts,
and counteracts the thrust
of the struts.
The joints of this truss
are made similar to those
described for the King-post
truss, with the exception of
the Joint at the bead of the
Queen-post. This joint is
shown in elevation in Fig.
439, where the ends of the
principal rafter and the
collar beam are stump-
tenoned into the Queen-post,
and secured with wrought-
iron straps and bolts. The
Queen-post, like the King-
post, is wider at each end
to provide a better abut-
ment for the principal rafter
and the lower end of the
strut, which is stump-
tenoned into it as shown
in Fig. 439.
The joint at the lower end
of the Queen-post is secured
with a joint bolt, and the
straining-sill counteracts the thrust caused by the strut.
Other Wooden Roof Trusses.— The King- and Queen-post
roof trusses just described are typical examples of truss con-
struction for roofs of ordinary pitch. An almost endless
number of modifications is however to be found, even in
trusses built of wood only ; while with a combination of wood
and iron still further scope for modification is available. Figs.
440 to 442 illustrate some of the chief variations from the types
already explained. Figs. 440 and 441 show in elevation trusses
having three purlins on each side and therefore suitable for
Section
through h&
Fia. 439. — Details of Joints at Upper and
Lower Ends of Queen-post.
WOODEN ROOFS.
227
spans to about 52'. In Fig. 441 the Queen-posts are so placed as
to support the middle purlin on each aide, and a King-post is
added with struts in order to support the ridge and upper pur-
lins. In Fig. 440 smaller posts are added on either side of the
Queen-posts ; these are called Frincess-postB, and provide the
FlO. 440.
Fio. 441.
Boof Trusses for Span up to 50 foot.
abutment for the lower ends of the short struts that support
the lower purlins.
Fig. 442 is a diagram of a still larger truss, one which supports
four purlins on each side. With such a truss there are often
two principal rafters — one extending to the Queen -post only
(called a cusMon rafter) ; the other, which rests on the top
of this, and extends to the ridge, being bolted at intervals to
the lower one. It might be difficult, in a truss of this size, to
obtain a tie-beam long enough in one piece. A tie-beam in
two lengths should have the lengthening ^om\i (o^Vv^tk. Sa
228 A MANUAL OF CARPENTRY AND JOINERY.
generally a scarfed joint) bet^veen the Queen-posts, with the
straining sill to act as a fish-plate or cleat.
Fio. 442. — Line Diagram of a Roof Truss with four Purlins on each side.
Such large trusses require very heavy timbers in their con-
struction ; and as the roofs they support have a wide surface,
the wind has, in stormy weather, a considerable effect upon
Fio. 443. — Elevation of a Roof in two Bays.
them — a fact which must be taken into account in their con-
struction. In large sheds or buildings of wide span where it is
no inconvenience to place pillars of cast iron, the roof may with
Fio. 444.— Line Diagram of a Shed- Roof.
advantage be constructed in bays. Fig. 443 shows a roof of
this desci'iption having two bays. The same principle may be
applied to any larger building and any number of bays.
Fig. 444 sho^vs in line diagram a cross section of a shed-roof
where the light of the room is entirely obtained from the roof.
WOOPKN BOOFS. 229
In this example the side of the I'unf containing the lights —
preferaWy faiung the north— is of greater inclination than the
ODe covered with slates.
Combined Wood and Iron Trusses. —Roof ti-naaea are often
conatructed with a cimiliination of wood and iron. In Buch
, trussies the members in temion are of iron ; those in compressiim
e of wood. Iron memberB in roof tniBaes impart an appear-
Lce of lightness without sacrifice of strength, and when used
with iron connectionB also make it practicable to employ
simpler joints. The main objection to this class of truss is
that while the iion is affected by varying temperatnrea and
expands with heat, the wood is practically not affected. This
v. J. plate
B'di^rence of liehaviour renders the truss liable to be over-
strained in parts. Again, plaster ceilings cannot conveniently
B secured when an iron tie-rod takes the place of the tie-
A truBB s\iita,ble for a roof having one purlin on each side
is ahowii in Fig. 445. In this truss an iron Klng-Solt takes the
I place of the wooden King-post. The lower ends of the principal
trafteiB fit into cast-iron shoes which are secuied to the tie-beam
txrtth bolts and coach screws.
Fig. 446 shows a modified form of coUai'-beani truss with
B>tension rods instead of the tie-beam, and with a king-rod
r replacing the king-post. In this example the collar-beam is
placed so that it directly supports the lower purlin, and the
truss aupports two purlins on each side. By placing the collar-
beam higher, and dispensing with the strut, this type of truss
could be uaed instead of a Kiiig-poBt truffl. ,
230 A MANUAL OF CARPENTRY AND JOINERY.
Fig. 447 shows part elevation of a modified Queen-post truss,
the only alteration being in the substitution of bolts for the
PiLrUn/
Fio. 446. — Elevation of a Roof Truss with Iron King-rod and Wrought-
iron Tie-rods.
Queen-posts, with a consequent simplifying of the joints.
Trusses for larger spans are shown in Figs. 448 to 450. Fig. 451
shows an ornamental cast-iron strut for a roof truss, the only
wooden members of which are the principal rafters.
Qiieenradf
Stretinirta Sill
Tie beanv \
— ^
nut0y
3
Fig. 447.— Part Elevation of a Roof Truss with Iron Queen-rods.
Cast-iron connections are often used in order to simplify the
joints of both wooden and combination trusses. Figs. 452 and
45.3 show in detail two different connections at the foot of the
principal rafter. Fig. 454 is a sketch of the cast-iron head
used at the upper end of the principal rafters in Fig. 446.
When long wrought-iron bolts are used as in Figs. 449 and 450,
they are best if both ends are threaded and provided with nuts
which should bind against large plate wdshers when tightened.
WOODEN EOOFS.
Typea oi CompoaiW Roof TruiBea,
232 A MANUAL OF CARPENTRY AND JOINERY.
Ceiling Joists. — When wooden roof truHsea are used, and
a horizonta,! plaster veiling is required, the ceiling joists may ;
(a) be notched and
nailed to the under aides
of the tie-beams ;
(6) rent on wooden flUets
nailed to the sides of the
tie-beams so as to come
either level with the under
side or part way up the
(c) rest on the top of
Wrought- jfjg tie-beams and be
nailed down to them.
tinveniently fixed to ii'on tie-rods,
finish at the eaves depends upon
Ceiling joiats cannot be
Eaves of Soof. -Thi
whether :
(a) the roof finishes practically
surface of the wall ;
» line with the vertical
FlO 152.
AltarnntlTQ Airongemonl
icipal Itafter.
(b) the roof o^eihanga the wall for some diKtance ;
(k) the wall is coi tmued above the eavea, with the rain-water
gutter in the angle between the wall and the roof sui'face.
Where the roof finishes flush with the surface of the wall,
as in Fig. 433, the lower endrt of the common rafters are cut
io £t the wnU-pkte, and the M.vm pifitBT lies partly on the
WOODEN B00F8.
■wall, Ijeiiij; secured to the wall-plate ; or, it
j(iCtijiji lii'ick, or atime, corbeh plaL'ed froia 1
Overhanging Eaves, — Fi;;,
428, A, abows the eiivea
overhaiigiiig the wall ;
tliJK method affoi'dii a
means of protecting the
wall from the weather.
The projeetioD variea uon-
eiderably, and may be
anything Uinu 4" to 2'.
The lower ends of the
common rafters may be
wrought and moulded,
with the eaves gutter
can'ied by wrougl it-iron
Btrapa nailed or screwed to
every second or third rafter : or a wide vertical board, named
a bacia board, may be nailed to the ends of the common rafters.
Cast iron, heeut
it Uppor E
In Fig. 455, whieh ia a seetion through the eavea, the
\ board i^j&ggn ffJHi ii bed mg^c^ .^VE^ V* ^''' ''■''^
234 A MANUAL OF CARPENTRY AND JOINERY.
Section fhrouah cl
Qxstiron Gutter behm
€L parapet waliy.
FlQ. 456.
supporting the eaves gutter. The boarding on the under side
of the common rafters — which may either be nailed to the
lower sides as shown, or fixed horizontally, as indicated by
dotted lines— is named soffit boarding.
Gutters behind Parapet Wall. — Fig. 438 shows on its right side
a wall reduced in thickness, and continued above the roof sur-
face. Such a wall is known as a parapet wall. In these cir-
cumstances the rain-water gutter is formed in the angle behind
the wall. Several different types of
gutter are used ; and as the arrange-
ment of the timbers is governed
by the type of gutter, it will be
necessary to describe it in detail.
When the gutter is of cast iron,
as shown in section in Fig. 456,
and the wall is diminished in the
manner indicated, the lower ends of
the common rafters may rest on the
wall-plate as shown.
Cast-iron gutters are made in
long lengths, and have the advan-
tage of not requiring so great a fall as lead gutters. The
joints are made with a cement obtained by mixing cast-iron
borings with sal-ammoniac and water. When lead is used for
the gutter it may be either a parallel, box, or trougb gutter,
that is, of the same width throughout its length ; or, it may
be a tapering gutter, i.e, one which varies in width according
to the length and the amount of fall.
Parallel gutters are from 9" to 13" wide, and require, on the
roof side of the gutter, a horizontal beam similar in size to a
roof purlin, and called a pole plate, which carries the lower
ends of the common rafters. The space between the pole plate
and the wall is prepared for carrying the lead gutter. As
sheet lead cannot well be laid in longer lengths than 10', and
requires a fall of at least one inch in ten feet, the boarding
which carries the lead must be laid accordingly. Ail gutter
boards nmst be firmly supported, must have their length in
the direction of the flow, and must be free from all sharp
edges or arrises. To obtain these conditions it is necessary
to have gutter bearers, to which the gutter boards are nailed,
placed from 15" to 18" apart. Fig. 457 is a vertical cross-section
WOODKN HOOFS.
]
238 A MANlTAL OV CARPENTRY AND JOINER*.
of a pHrallel gutter behind a, parapet wall, and Fig. 458 is a
section of a Bimilar gutter behind a stone cornice, where thA
ariaiigeiiient of the I'nof timbera is similar to that behind
a. pai-apet wall.
aiiar/Uin'
In F ga 460 and 4ri crnsi tiect nns a e show through taper
gutters beb n 1 a atone cor ce a i pa apet wa 1 respect vely
"W th a taper g tter the c o aftc -a ay be supported,
by a wall plate a pcle plate !e ng d pensed w th A taper
fitter s app cable to any pla e wi e e a pan llel gi tter can
bo used To secure the aecBEaary fall bearers of gradi
WOODEN ROOFS.
Ilnci'eatting 1eDj!;tb are nailed to the sides of the ci
Such a gutter is of neceiwity widest at the highest point.
8liai>e of the plau of the gutter depends on the slope o
roof and the position of the outlets. The flatter the roof, the
wider is the highest part of the gutter, as will be seen bj
leferring to Figs, 4fi3, 464 itnd 466.
A gutter between two alopliiK roofs that meet may be of cast
iwMi tt JB Fig. 466, in which case flangeB on tVft dxAat s\S*»
238 A MANUAL OF CARPENTRY AND JOINERY.
serve to carry the lower ends of the common rafters. Fig. 459
shows a parallel gutter lined with lead, where a pole plate is
required on each side
to carry the common
rafters. Fig. 462 is
the section of a taper
gutter between two
sloping roofs. Instead
of the wall which is
shown carrying the
common rafters in Fig.
462, a beam or trussed
girder might be used.
Roll and "Drip, — The
Section throug/t acast-
iroivGuUer betweefpZroo/s.
Fio. 46a.
joints which are- used for connecting the sheets of lead together,
and for which, in gutters and lead flats, the carpenter has to
Gutter-
bearers.
*Z
Section through a leojii drip.
Fio. 467.
Fio. 468.
y-z'A
Bottle nose drip
Fio. 469.
Section through a leadrM
Fig. 470.
lead tingle
bebf(ften,the Z sheets
Section through a hollo unroll
Fio. 471.
make provision, are the roll and drip. Typical examples of
these are shown in Figs. 407 to 471. It ought to be noticed
WOOBKN BOOIW.
pbut the upper part of the roll
Sbf a little more tiiiin the width.
cesHpool la a lead lined wooden box placed at
the lowest part (if a lead gatter Into it runs the water, to
be afterwards con-
veyed by nieaoB of , — — ___-___-^_^,_^_ _^^ - -,
'o- water pipes " '~'
f.to the drninH. The
s bott'im
$ thecHBspool should
led covering to pre-
tt dirt, dead leaves,
from entering
id choking the rdn-
Mter pipe. Fig. 476 is a longitudinal scL-lion through a
QntterB behind ChinmeyE. — Gutters behind chimneys are sel-
dom of such length that they require drips. If the length
~a four feet it may be advisable to p\%i:6 & lo'^ v
au A MANUAL OF OARPSNTRY Aim SQTSSKi:
middle and arrange the gutter boiirda to fall each waj.
Fig. 477 is a ecoas-aection through such a gutter.
Snow BoardB,— To prevent the
damniing-up and consequent leak-
age resulting from accumulationg.
of anow, dead, leaves, etc, io the
lead gutters above described,
niugh frames of wood are usually
laid over them. They also serve
Co protect the lead.
Oablea.— With roofs that have
overhanging eaves, it ia quite Si
usual method of coDatruction ti>
arrange the roof to overhang
the gables, and to hide thi
common rafters and the ends
of the slates with sloping boards called ba^e boards, and.
ahown in Figs. 531 and 532. (Jreat variety nf style of hargo
boards exiata, from the plain board about 7" wide,
simple capping on the top, to the framed structure that
almost completely hides the gable. In all cases care should
be taken to have thoroughly seasoned timber entirely free
from sap wood, to have well-made joints so arranged that the
weather cannot affect them, and to have them painted and
properly secured. The capping on l«rge boards should be
wide enough to overlap the joint between the slates and tha
Trimming. — When roof-lights, chimney shafts, large venti-
lators, etc., occur on a roof, the common rafters around them
require framing in order to suppoi't the ends of the short)
rafters. The joint used ia the mortise and tenon secured
with wedges or nails, and the meth(id of franiing is called
BoofB to be covered with Lead dt Zinc— Hoofs of this
description have their surfaces nearly horizontal and are'
covered with Imarda, care being taVen to nail down the edge*
of the boards so that there is no warping nor projecting
arrises. The preparation of the necessary drips and rolls for
the plunilwr ia the work of the carpenter, and he must know
that sheet lead ought not to be laid in longer lengths than
10 feet, I
1 wider sheets bham 3 feet.
WOODETf ROOFS.
I The boarded Buriaees are carried on rafters that require to be
ronger than the ordioary rafter ; if the span ia great they ai'e
supported by girders of wood or iron.
Such roofs are often covered with vulcanite or other bito-
minoua Bubatance, which, wlien there is no traffic OTer it,
raakea a good covering material. A roof surface covered with
thie niatei'ial requires an inchnation of about 1 in 40 ; no rolls
or di-ipB are needed.
Latticed Tmaaes. — A. type of truss niitch used for temporary
structures, the roofs of which are covered with boards and
roofing felt, is a lattlcsd or bowstrli^ truss shown in elevation
in Fig. 478.
''' It is built up of small scantling, and has a rise in the centre
^^BEftbout one-eighth the span. It is applicable to roofs of any
span, the size of the timbers natui'ally increasing with the
width of the span. The tie-beam is composed of two thiclinesgBS,
between which the braces or lattices are fixed. The trusses are
from six to ten feet apart. The purlins, which are much
lighter than the ordinary roof purlins, are about two feet apart,
and rest on the top of the curved ribs ; they are directly sup-
ported by the upper ends of the braces.
The covering boards are laid either at right angles to or
diagonally with the piu'lins, and, as the roof is curved, they
require bending when being placed in position.
This type of truss is also often used when the roof cuvering is
of corrugated iron.
It is necessary, in the construction of a number of aimilar
latticed trussee, that the outline be set out on the floor, and
each trues put together according to the same outline. The
1, which are too Bimple tu need deBchptwo, asa »«cas«5.
242 A MANUAL OF CARPENTRY AND JOINERY. .
by being well nailed together in the smaller trusses ; in lar^^r
trusses, bolts may in addition be used.
Mansard Truss.— Fig. 479 shows the elevation of what is
called a curb or Mansard roof truss. This truss is used with
Pio. 479. — Elevation of a Mansard Truss.
advantage when it is desired to have an additional attic or an
upper room in a building without the expense of carrying up
the walls to accommodate the ordinary type of truss. A
suitable method for determining the outlines of the truss is
shown in Fig. 480. The
semicircle is divided
into five equal parts.
The points 1 and 4, and
the centre of the arc
2 — 3, give the angular
points of the outline of
the truss. Many modi-
fications of this sha})e
are adopted to suit the
size of tlie room re(iuired, the roof-covering used, etc.
Gothic Roof Trusses, — In public buildings of importance,
such as churches, schools, assembly rooms, etc., it is very usual
to have a roof of high pitch, and to make a special feature of
its construction and decoration. When the pitch is steeper
than forty -Gve degrees (45°) the style tends towards the Gothic
FiQ. 480.
WOODEN EOOFS.
243
st^le of architecture, with ita pointed arches and windows, aod
its distinctive mouldings. Trusaes supporting roofs of this
deacription are styled Gothic roof trussea. The raemhera of
such trusses are subjected to niore sti'eHs than are those of
flatter roofs, as they present larger surfaces to be affected by
high winds.
I.— Gothic Roof Truss.
All roof trusses are stronger when provided with a tie-beam
or tie-rod at the eaves level. As a geneml rule, however, sucli
cross ties are absent in (iothic roof trusses, and the roof
timbers are consequently of large section. The general style is
OD the lines of the collar-beam truss, the angular parts (spandrel)
under the collar being filled in with curved ribs. To throw the
weight na low as possible on the wall, these curved ribs often
terniinato at from three to six feet below \A\« ea-Nea \ot^
244 A MANUAL OP CARPENTRY AND JOINERY.
The walla carrying Gothic roof trusaeH are geoerally atrength-
ehed by buttresses placed opposite the position occupied by the
Fig. 481 shows an elsvation of a little more than one half of a
Gothic roof truss with the main dimensions indicated. ~^
curved ribs may be cut out of one thickness, with spliced
joints as shown in Fig. 481 ; or they may be built up of two or
three thicknesses, with overlapping joints, and nailed, acrewad,
or pegged together. The joints are secured with iron straps
or bolts, or with bolts passed through them as shown.
Magnificent examples of Gothic roof trusses are to be found
in many of the cathedrals of the country, as well as in other
important buildings, and the student of carpentry would do
well to examine some of these in detail
WOODEN ROOFS.
245
Hammer Beam Trasses. — When a Gothic roof truss has, at
the eaves level, a short horizontal member to support the
curved ribs above it, this member is called a hammer beam,
and the truss is known as a hammer beam truss. Fig. 482
shows in elevation a hammer beam truss, and Figs. 483 and
484 are line diagrams of other types of a similar truss. It will
be noticed that judicious use is made of bolts to support the
outer ends of the hammer beams.
The hammer beam truss, in its many and varied forms, lends
itself to elaborate decoration and ornamentation. The triangu-
lar spaces are often filled with Gothic tracery, while the ends of
the hammer beams are richly carved, often with allegorical
Fio. 483. Fio. 484.
Line Diagrams of Gothic Roof Trusses.
figures. This is sometimes done to such an extent that the
main timbers of the roof are scarcely discernible.
Such roofs, being subject to considerable wind stress, are
often braced from truss to truss in the plane of the roof. An
alternative plan is to insert straight or curved braces from, the
purlins to the trusses, as shown on the right hand side of
Fig. 481.
Pyrapinid or Turret Boofs. — ^These vary much in size ; they
may have a triangular, square, polygonal, or circular base, and
may be straight or curved in section ; they may be large enough
to require supporting by heavy framed and braced trusses,
which form the main structure ; or the framing together may
be a very small matter. The guiding principles of roof and
truss construction generally apply, and their detailed con-
sideration is only necessary because they present good examples
of the application of practical geometry to rooi consXiVMcXAoxi.
246 A MANUAL OF CARPENTRY AND JOINERY.
Applied Geometry in Boof Construction. — The determina-
tion of the lengths and end-bevels of roof timbers affords good
examples of the application of geometry to the carpentry of
roof construction. The difficulties which may occur in such
work will be obvious from an examination of Fig. 485, which
illustrates a hipped roof.
A hip is the ridge formed when a roof, instead of ending at a
gable as at A (Fig. 414), is returned round the end of a build-
ing as at B. It may also be defined as the ridge formed when
two sloping roof surfaces meet in a line inclined to the hori-
zontal. A valley is the line in which two sloping roof surfaces
meet to form an internal angle.
It is clear that the lengths and end-bevels of the various
timbers will depend upon :
(1) the inclination of the roof surfaces ; *
(2) the angles at which the different walls of the building
meet each other.
In order to obtain these lengths and bevels on scale draw-
ings, it is necessary to apply the principles of projection
explained in Chap. III. In the following examples, the lengths
of members are in most cases measured along the centre
lines. In all cases, the widest surfaces of the member are
referred to as its ddes^ while the surfaces at right angles to the
sides ai"e called edges.
Lengths and Bevels of Common Rafters. — A vertical cross section
through a roof with the walls and ridge-piece in position shows
at a glance the lengths and end-bevels of the common rafters.
In each of the Figs. 485 to 487, A indicates the bevel, — i.e, the
angle of the side-cut — at the upper end, and B the bevel at the
lower end, of each common rafter. It will be seen that these
two angles together are always equal to a right angle, the
edge of the common rafter being the hypotenuse of a right-
angled triangle. If the lower ends of the common rafters
overhang the wall, then that end-bevel will be the same as
at A, to enable the fascia board or gutter to be fixed against it.
The edge-cut at both ends of the conmion rafters is " square,"
i.e. at riorlit antrles to the lentjth.
It is plain that with ridged roofs all the common rafters will
have the same length and end-bevels only when the side walls
are of equal height and parallel, and the ridge is central in
position. In all other cases, the length and end-bevels of the
BOOP BEVFXS.
.p[^r eni of Hip Baftor,
.].^reL]|-DutIltpI<sftcr.
.■.l.iiidB U. C In FlgB, ^SduiA^Sl.l
248 A MANUAL OF CARPENTRY AND JOINERY.
Fig. 486.— Roof Bevels.
Fig. 487.— Roof Bevels.
AB. Length and Bevels of Comtuon Rafters.
MN. Length of Hip Rafter.
C. Bevel for side cut at upper end of Hip or
Valley Rafter.
D. Bevel for side cut at lower end of Hip or
Valley Rafter,
rafters will vary ; they
may easily be deter-
mined by drawing a
cross- section through
the roof.
The lengtba and
Bevels of Hip and
Valley Rafters. — To
obtain these, it is
first necessary to
draw the plan of the
building, with the
main roof timbers in
position. If the in-
clinations of both
sides, and of the end
of the roof are the
same, and if the end
wall is at right angles
to the side walls,
then the plans of the
hip rafters bisect the
right angles, and the
two hip rafters are of
the same length, as
shown in the upper
part of the plan of
Fig. 485. On the
other hand, if the
end-slope of the roof
differs from the side-
slopes, the plan of the
hip rafter does not
bisect the angle.
Again, if the end is
not at right angles to
the side walls, then
one of the hip rafters
is longer than the
other, as shown in
Fig. 486.
ROOF BEVEIS. 249
In obtaining the lengths of the hip lufters it ia always beet
to work from the centre lines of the upper edges of the hip
rafters and ridge piece. The length of the hip rafter ie obtained
by considering its plan as the base of a right-angled triangle.
Matbuds ol Supporting
the hypotenuse of which is the true length, while the altitude is
the height of the ridge above the wall level. Id Figs. 486 to
487 M^ is in each case the length of the iiip or valley ratter.
The lower end of a hip rafter rests upon the wall, in the
Uigle. It may be supported further by an ang-le tie (Fig. 488),
or be provided with an uigle tie and dtagou ]^6M, ■p\iuift4 wsvoea
250 A MANUAL OP CARPENTRY AND JOINERY.
the corner ae shown in Fig. 469. The upper end generally abuU
against the ridge, and is supported either hy a division wall or
by a roof truss.
The angles of the
side cuts (bevels
for the enda of
the hip rafter)
— neglecting the
special abutmenb
required when a
dragon piece ii
used (Fig. 489)-
are together equal
to a right angla
This is shown in
Figs. 486, 486,487,
and 494, where
the bevel at the
upper end is in
each case lettered
0* and the bevel
at the lower end
1.
FigB. 490and491
show how to olv
tain the edge-cut
at the upper end
of the hip i-after.
The rafter may fit
against the side
of the ridge (Fig.
490), or the ridge
may be cut to
fot'ni a seating on
which the hip
rafters are mitred
M«tl«rf.«(oW»ij,ihgB^d»crfui^r™^^^ to fit each other
(Fig. 491). In
either case the problem resolves itself into finding the true
shape of a right-angled triangle, the plane uf which is inclined,
WOODEN ROOFS.
251
the inclination depending upon that of the hip rafter. If the
hip rafter were horizontal — which is never the case — the plan
of the vertical plane of intei-section between it and the ridge
would give the edge-cut. If
the hip rafter is nearly
vertical, then the same plan
represents the plan of a
triangle having the line ab
horizontal and the point C
much higher, as shown in
Fig. 490. This true shape,
which gives the angle for
the edge-cut, is found by
revolving the triangle until
it is horizontal, the angle at
C being the one required.
In Fig. 491, the hip rafters
meet together upon the end
of the ridge. The figure cut
off above the horizontal line
is in this example a four-
sided one, and the same
method of determining its
true shape, and therefore the
bevels to which the end must
be cut, is adopted.
The lengths and bevels of
valley rafters are obtained
in the same manner as with
hip rafters, the only differ-
ence being that there is no
angle tie or dragon piece
needed at the lower end.
It is often necessary to cut pio. 492.— Method of obtaining Bevels
the upper edge of the hip jj ^^lic ""Liters"** *^""'"^ *^^^* ^^^
rafter so that, from its centre
line, it is in the planes of the roof surfaces. This is technically
termed " backing " the hip rafter. In Fig. 485, ^ shows in
each case the bevels required in backing the hip rafter. To
obtain these, draw any line ah at right angles to the plan of
the hip rafter; where this line cuts the centre \m^ oi \)aft\iv^ «»
Developed
side ^F Purlin
Developed
edgeoF
Purtfn.;
232 A MANUAL OF CARPENTBY AND JOINERY.
at o, draw a lin
rafter. With o
litieof the hip rafter a length oO equal to the altitude oc' ; join
aC and bC. The
angle aGb is the in-
clination of the roof
aurfacea to each other,
and therefore of the
" backed " upper aur-
facea of the rafter.
Bevels of Pol'lllll
agaiiut Sip Baflon.—
The lengths of pur-
aliDost always hori-
zontal— can be found
from the plan, while
the bevels to which
the ends require cut-
ting to fit against
hip rafters are shown
in plan when the
purlins are fixed on
edge — that is, with
the side of the purlin
vertical. With pur^
this position
the
cut
" square.
When the edge is
parallel to the slope
of the common rafter,
the end-bevels pre-
sent more difficult}'.
Fig. 492 shows how
the 8
bevel
obtained. A plan giwes the true length of each edge of the
purlin, and ahowa how much ahorter ja- in than yff, and how
much longer zz is than y}/ (Fig. 485) ; but the plan does not show
the exact width of either the side rx i/>/, or the edge iz yy. It is
ia the section that the true width of these surfaces is seen, the
WOODEN ROOT'S. 233
width of the plan depending npon the inclination of the roof.
By "developing" or turning the widths aa Been in section
until they are hori^Dntal, tliun projecting th»m to the plan,
and carrying the points j: and s to the projected linea, the
bevels are obtained. An enlarged sactioa of tk purlin, with
the plan showing the angle at which the end of the purhn
meets the hip rafter, is shown in Fig. 492. By following this
method it ia possible to obtnin the eud-bevela of purlins without
confuuion, even with a, roof having many diSei'ently inclined
surfaces. In all cases, it is best to di'aw out to a lai'ge scale a
<^ross-sectton of the common rafter and purlin in position ; to
project fiYim these the plan of the purlin meeting the hip
mfter — which may be shown by a single line— at the angle
indicated in the "roof plan"; and to draw the developed
surfaces as in Fig. 492.
Lengths and Bavels of Jack Raftars. — The side-cuts of jack
rafters have the same bevels as those of the common rafters. If
the hip rafter against which they abut bisectA the angle, then
the jack raftera on each side of this hip rafter are similar. Tlie
lengths we determined by projecting the plan of each to the
section, as shown in Fig. 485 at MIf. The edge-cut is found by
developing the roof surfaces as shown in Fig. 493. In this figure
each surface is turned about the ridge, and the angles marked
F give the bevels for the edge-cut in each case.
It will also be seen that as these developed surfaces aj'e the
actual roof surfaces turned horizontally, the area of the surface
of the roof will be obtained by measuring them. The end-bevels
for the roof boarding are also shown at O.
Turret Roofe.— Fig. 494 shows the plan and sectional elevation
of a small turret roof, the plan of which is a regular hexagon.
On it are shown the lengths and bevels of the hip and jack
rafters, the backing of the hip rafter, and the development of
one triangular face. The same index letters are used as in the
previous examples ; the bevels will therefore be understood
readily. Eoofs of this description are used generally for orna-
uienting the comers of a building, or as roofs for ventilators.
The exposed positions in which they are placed render it
necensary that they should be well braced and anchored to the
building. This latter necessity is provided for by passing long
bolts through angle-tie:< at each corner to holdfasts driven into
the wftU aeverat feet below the eaves level
26* A MANUAL OF CARPENTRY AND JOINERY.
A turret roof having a curved roof surface is shown in plan
and sectional elevation in Fig. 495. Tlie outline of the jack
raftera is shown in the sectional elevation. The shape of the
hip rafter, which is also shown on the drawing, is obtained hy
taking a number of pointe I' to 7' in the sectional elevation,
projecting from these pointa to the plan, and from the plaji of
Fio. 494.— Plan and
Ptg. 4650
one of the hip rafters cut by projectors from these points,
erecting perjiendicular lines on which corresponding heights I'
to 7' are taken. A freehaiid curve drawn through the pointa
thus obtained gives the outline of the hip rafter.
The developed roi)f surface is obtained by taking the same
points r to 7' — measured along the curved line in elevation —
and drawing a "stretch-out" so that projectora from the same
points in plan will give the width at the respective heights.
WOODEN ROOFS.
By drawing freeliand curves through these points, the
developed roof surface ia obtaioed.
Sninnuuy.
Vooden rooft may be lean-to or rid/jed roofs.
The slatM or tiles oF a, sloping roof n,ro carriod by eommon rr^flers
which rest on purliiu*. In dwelling-bimsea the inner walls are
generally sufficiently neiir each other to support the purlins. In
larger buildings the purlins are carried by tnmme placed from S to
10 feet apart. Purlins should not bo more than 8 foet apart, and
when tniBses arc used they should ho so designed as directly t
■upport each purlin. The shape uf the trussea va
^6 A MANUAL O^ CARPENTHY AND JOINERY.
the width between the walls and the outline of the roof. The
principal types of trusses are named collar-beam, King-posit Queen-
post, combination (wood and iron), latticed, Mansard, and Gothic,
All the Joints in roof trusses should be so made as to be unaffected
by shrinkage of the timber.
The eaves of the roof may overhang, or gutters of cast iron or lead
may be formed behind parapet walls.
The len^rths and bevels of the oblique cuts in hipped roofs may be
obtained by applied practical geometry.
Flat roofs may be covered with lead, zinc, or some bituminous
substance. Their construction is similar to that of a floor, with the
exception of the slight " fall " required.
Questions on Chapter IX.
1. Make a line diagram and write the names of the parts of a
collar-beam roof of 16 ft. span, and show by line diagrams the form
of principal (truss) you would use for a 25 ft., 35 ft., and a 50 ft.
span roof. Show the parts in compression by single lines, and
those in tension by double lines. (C. and G. Ord., 1898.)
2. Make a drawing of rather more than half of a simple King-
post truss for a roof, the span of which is 25 ft. Scale ^ in. to 1 ft.
(C. and G. Prel. 1904.)
3. Make a drawing of rather more than one-half elevation of
a roof truss of 30 ft. span ; scale J in. to 1 ft. Dimension and name
the parts, and make freehand sketches of the joints used. (C. and
G. Ord., 1900.)
4. Draw to a scale of one and a half inches to a foot, three
methods of forming the joint between a principal rafter and a tie-
beam. (C. and G. Ord., 1896.)
5. Draw to a scale of one and a half inches to a foot, three
methods of securing with iron the foot of a principal rafter to a tie-
beam. (C. and G. Ord., 1896.)
6. It is required to cover a building 28 ft. by 42 ft. with a tiled
roof. Show by plan, to scale ^ inch to a foot, where you would
place the roof trusses ; and give to a scale of ^ inch to a foot the
elevation of half of one truss. (C. and G. Ord., 1896.)
7. It is required to cover a building 40 ft. wide with roof in one
span and ^ pitch. Give elevation of the truss you would use to
scale 4 ft. to an inch. (C. and G. Ord., 1897.)
8. Give enlarged details of joints to the foregoing roof (Q. 7)
in isometrical projection, showing the ironwork you would use.
(C. and G. Ord., 1897.)
QUESTIONS ON CHAPTER IX. 257
9. Draw, to a scale of § in. to one foot, the elevation of about
ono-half of a roof truss for a building 30 ft. wide (inside measure-
ment). The principal rafters and the collar beam are to be of
wood, and the tie- and King-rods to be of iron. Give, to a scale of
1) in. to one foot, the details of the joints.
10. Draw, to a scale of 1^ in. to one foot, alternative vertical
cross sections through the eaves of a roof showing :
(a) the eaves overhanging 18 in., and finished with fascia board,
cast-iron gutter, and soffit boarding ;
(6) a parallel gutter behind a stone cornice and blocking course ;
(c) a tapering lead gutter behind a brick parapet wall ;
(d) a cast-iron gutter behind a brick parapet wall.
11. An open void in a roof is 7 ft. by 4 ft. Show how you would
" trim" round it. (C. and G. Ord., 1901.)
12. Draw to a scale of i inch to a foot, a roof truss to a span of
20 ft. so as to form as large a room as possible in the roof. (C. and
G. Ord., 1895.)
13. Make a half elevation of a Mansard roof truss of 38 ft. span ;
scale J in. to the foot. Mark on the dimensions of the several
parts, and make freehand sketches of the joints used in con-
struction. (C. and G. Ord., 1899.)
14. Draw the elevation of a light roof- truss for a temporary
building, the width to be 30 ft. in the clear, and the trusses to
occur every 8 ft. to have a semi-circular built up rib, the springing
being 7 ft. 6 in. above the floor. The roof may be covered with
light boarding and corrugated iron. (C. and G. Hon., 1904.)
15. A public hall, 50 ft. wide, is to be roofed in one span by
either a hammer-beam roof or a collar-beam roof. The whole roof
is to be seen as part of the interior, and the ribs to be moulded,
spandrels ornamented, etc. Draw to a scale of 4 ft. to 1 in. rather
more than half the elevation of a suitable timber truss, and furnish
sketches to a larger scale, or in perspective, of the joints, ironwork,
and other details. The material to be pitch pine. (C. and G. Hon. ,
1903.)
16. Draw to scale of 1 in. to a foot the foot of a hammer-beam
truss, 40 ft. span and ^ pitch ; dot outline of tenons and show the
bolts and straps. The hammer-beam, with all work below it, and
the ends of timbers framed above, to be shown. (C. and G.* Hon.,
1897.)
17. Draw rather more than half elevation of a hammer-beam roof
of 35 ft. span. (C. and G. Hon., 1904.)
18. Draw to a scale of 1 in. to a foot, half (at least) of the
elevation of a hammer- beam truss for the roof oi a smaW. c\v\rcOa.^ \a
^8 A MANUAL OF CARPENTRY AND JOINERY.
be executed in oak. Show the joints and any ironwork introduced,
by sketches, to a larger scale, or in perspective. (C. and G. Hon.,
1901.)
19. Make drawings of a dragon tie. Show how you would
determine the length of a hip rafter, the angle at the back of the
hip rafter, and the bevels for purlins and jack rafters. (C. and G.
Ord., 1904.)
20. Draw to a scale of 1^ in. to a foot plan and elevation of an
angle tie and dragon piece, and show how you would obtain the
bevels of hip rafter. (C. and G. Ord., 1897.)
21. A hipped roof is inclined at the angle of 30°. Find the
angles necessary for cutting the hip rafters, purlins, and jack
rafters. (C. and G. Ord., 1903.)
22. Make a drawing showing how you would find the different
bevels for a valley rafter. (C. and G. Ord., 1900.)
23. Explain with sketches how you would construct the angle of
a hipped mansard roof, and give the bevels for the various outs.
(C. andG. Ord., 1895.)
24. Make a drawing of sufficient of the plan and elevation of an
octagonal dome 8 ft. in diameter boarded internally. All the
applied geometry should be clearly shown in the drawings. (C. and
G. Hon., 1900.)
25. Make the drawings of an octagonal pyramidal turret-shaped
roof; span 45 ft., height 46 ft. All timbers to be shown and
dimensioned, and the geometrical method of obtaining the angles of
the backs of rafters, purlins, etc., should be shoAvn. Part- only of
the plan, elevation and section should be drawn. (C. and G. Hon.,
1901.)
CHAPTER X.
PARTITIONS AND WOODEN FBAMED BUILDINGS.
Partitions. — It is often inconvenient to have the upper rooms
of a building of the same size and shape as the lower rooms.
In such cases the walls which divide the lower rooms from each
other cannot be carried upwards to form the divisions of the
higher rooms. For various other reasons it may be undesirable
to continue brick division-walls to the upper storeys. The
rooms of the upper storeys may, however, be separated by
partitions of wood and plaster.
A frequently adopted means of forming such partitions is
to fix upright pieces of wood named studs in the same vertical
plane at distances of from twelve to fifteen inches apart.
Wooden laths, which carry the plaster, are nailed to both sides
of these studs. As a further means of stiffening them, short
horizontal pieces of wood, 3" by 1^", called nogglng iiieces, are
fitted and nailed between the studs, in rows, at distances of
about four feet in height. This method of arranging studs has,
however, the disadvantage of throwing the whole of the weight
of the partition on the floor on which it rests ; and any settle-
ment or " sagging " of the floor naturally strains the partition,
and tends to crack the plaster.
As the studs and other pieces of timber used in framing are
of section known as quartering, such partitions are known
as quartered p9xtition8. These partitions are usually from
3" to 4j" thick, and the studs used are generally 2" wide. It
is necessary to have all the members of the same partition
of the same thickness to enable both sides to be plastered
evenly.
260 A MANUAL OF CARPENTRY AND JOINERY.
\'^
^
i
^
\
\
1
iA
1
i.
y''
0 436.— LlnDdagTsmors
Btruct the partition
as a framework, or
trnao, bo arranged
that the whole
weight of the par-
tition is directly
transmitted to the
walk. rig. 496 is
a line diagram of
a bamed partttion
without any door-
way. Each mem-
I shown by a
single line. Fig. 497 shows the elevation of a framed partition
with a. central doorway, seven feet high and three feet wide, and
El£7AT10H of^t/mED Pahtitiqn.
has the names uf the various parts indicated. In this case the
partition ruue in the direction, of the floor joists of the lower
PARTITIONS AND WOODEN FRAMED BUILDINGS. 261
floor, and the sill, which is in one length, is arranged
between two joists. The upper floor joists are at right
angles to the partition, and are supported by it.
The stronger members of these partitions — that
is, the bead, sill, door-posts, and braces — are first
framed together, the joints being secured with
iron bolts or straps ; the intermediate spaces are
then filled with studs placed from twelve to fifteen
inches apart. Each brace should always be in one length, with
the studs cut to fit on it. All the joints should be arranged so
that they are as little as possible affected by shrinkage, and all
Fig. 498.
Section
k
''-^
%"bolt
Stonetemplai ^ y^ ^/y%
Fio. 499.
Fio. 500.
Joint at Foot of Braco.
"//// O
V^^//'^^
^<
the thicker members of the partition, such as door-posts, braces,
etc., should have the corners taken off (Fig. 498). Seasoned
timber should always be used in the construction of partitions,
either red deal or white deal generally being used.
Joint at Foot of Brace. — Fig*. 500 shows in elevatioii \Xi^ \cim\i ^\>
202 A MANUAL OF CARPENTRY AND JOINERY.
the foot of the brace. The joint may be bridled, as in Fig. 501,
or may be lialved on (Fig. 602). In either case a bolt is neces-
sary to secure the connection.
Bridtejoint
FiQ. 501.— Bridle Joint.
FiQ. 502.— HalvedJoint.
-suia
Nails
Joint l>etween Stud and Brace. — This joint may be simply cut
to the required bevel and nailed (Fig. 503), or it may be cut as
shown in Fig. 500.
Joint between Stud and SilL — This
joint is made by a short tenon
(named a stump tenon) on the stud
fitting into a corresponding mortise
in the sill (Figs. 499 and 600). The
ends of the door-posts, as well as the
upper ends of the studs, are also
stump-tenoned into the head or sill as
the case may be.
Joint at Head of Brace. — In Fig. 50r)
the door-post is wider above the door-
head to allow for the abutment of the
brace. This arrangement necessitates
increased labour as well as a waste
of material. An alternative method
is to let in a cleat and nail it to the door-poat. The upper
end of the brace abuts against this cleat (Figs. 497 and 604).
The door-head is stump- tenoned into the door-post as shown
in Figs. 504 and 505.
Joint at Head and Foot of Door-post. — When the sill runs
"straight through" as in Figs. 497 and 510, the lower end of
the door-post is stump-tenoned into it, and may be secured with
Fia. 503.— .Joint between Stud
and Bnu'e.
PARTITIONS AND WOODEN FRAMED BUILDINGS. 263
joint bolt, as shown in elevation and section in Figs. 506
d 507. Or, it may have a wrought-iron strap to clip the
c-^j/-^
3^ doorhead^
FiQ. 504.
Fia. 505.
Alternative Joints at Head of Brace.
I and door-posts, with bolts passing through to fasten the
nt. Tlie objection to this latter method is that the bolts are
4
H
I
I
I
I
I
I
^
I
L-^
Joint bolt
Fio. 600.
I •
1 1
I
I
housedjoinl
I
^Floorjoists
Fio. 508.
Altcni&tiwQ Jomts at Foot of Boor-^ost,
26* A MANUAL OF CARPENTRY AND JOINERY.
liable to be in the way of the laths and plaster. The atump-
tenon and joint bolt are also used to secure the upper end d
the door-poat to the head (Fig. 497). When, aa frequently
happens, the partition runa across the joists of the lower floor,
the sill caonot be continuous on account of the doorways
(Figs. 509 and 612). In such circuniatances the aill is sunk or
housed into the door-posta, these latter going between the joiats,
as shown in Fig. 508.
Partition with Two Side Doorways.— Fig. 509 is the eleva-
tion of a partition with two side doorways. The horizonlal
FuL 509.— FSTtition nlth Two Side DoomufB.
njeniber, which is continuous and forms the door-head, is named
an Intertle, and acts in this example as the main support of the
partition. A long wrought-iron bolt, one inch in diameter, and
having a nut at each end for tightening up, passes through the
centre of the partition, as shown in the illiatration. A strong
wooden member might l>e substituted for the bolt, with the ends
stump-tenoned into the head and sill, and the joints secured
with joint bolts in a manner similar to the joints shown at the
head of the door-posts (Fig. 497).
Figs. 510 and 511 are diagrams of otHer framed and bncad
partitions. In these, the stronger fi'aming is shown by
double lines, while the atuda and horizontal nogging pieces are
iadicated hy single lines. Tliese di^i-ama represent typical
PARTITIONS AND WOODEN FRAMED BUILDINGS. 265
examples of the manner in which partitions are trained. The
size and arrangement of the framing are, of course, dependent
upon the width of span between the walls, on the nuniljer, size,
y\
W[
s
/'
s
■ ■
s
1
Line DlagmnB of Pramsd and Trussed Partitions.
and position of doorways, and on the number, if any, of floors
to be supported by the partition. Fig. 512 shows a partition ■
extending through two storeys in height, with a wide central
doorway id the upper
part, and two smallerside
doorways m the lower
part. The joints of these
partitions are arranged
on the principles given
iu detail above, and
therefore do not need
further explanation.
Brick-nogging.— The
timber partitioD, instead
of having tbe studs
placed to carry laths
and plaster, may be fiieii
at intervals of from two
feet three inches to three
feet, and the intervening
space filled with brickwork. Horizontal nogging pieces of
wood, one inch thick, should be inserted at every third or
fourth course. The usual thickness for brick-nogged partitions
is four and a half inches, though often for the sake of economy,
or to gain room, they are made three inches thick, in which
cue the bricks are laid on edge between the etuda.
Fio. SI!. -Two-
A MANUAL OF CARPENTRY AND JOINERY.
WOODEN FRAMED BUILDINGS.
of buildings of a. temporary character. The framework may 1
covered with either boards or corrugated iron. In varioi
parte of the world, dwelling houBes are conetruoted in th
manner, but in this country wooden framed buildings ai
confined to such structures as small railway stations, exhibition
buildings, portable workshops and sheds, temporary warehouses,
cricket and football pavilions, etc.
General Principles of Oonstractlon.— The general arrange'
meat, of course, depends upon special circumstances, while the
dimensions of the framing and the methods of bracing it
together are influenced by the size of the building, and the uses
to which it is to be put. The usual arrangement of such timber
structures is to have heavy sq^uare angle posts, with. lntenn»dluy
WOODEN FRAMED BUILDINGS. 267
posts if necessary, and between these to insert cross rails and
diagonal braces. The main braces should by preference be
continuous, in order to brace the structure rigidly, any abutting
cross-rails being cut to fit them. The joints used are similar
to those already described, and include the mortise and tenon,
the bridle, and halved joints, care being taken to arrange them
so that they are least affected by shrinkage. Bolts, joint bolts,
coach screws, iron straps, and wooden pins, are used as fastenings
according to requirements. If the building is more than one
storey high, it is necessary to make provision in the framing
for supporting the upper floor. When window or door openings
occur in such a building, it is advisable to have them directly
over each other whenever possible.
Wooden structures of this description should always rest
upon a foundation of brick or stone- work or concrete, so that
Fio. 614. — Tongued, Grooved and Beaded Battens.
all timber is at least 12 inches from the ground. A layer of
some bituminous substance, which serves as a damp-proof course,
will, when laid upon the foundation prevent the wood from
absorbing moisture out of the earth. When a wooden ground-
floor is used — as is often the case — every care should be taken to
have a free circulation of air under the floor to prevent dry rot.
When this class of building is to be of a portable nature, it may
be built in sections, with the various parts fastened together
with bolts, joint bolts, or screws. Temporary buildings are
most economically constructed out of marketable sections of
deals and battens. Heavy supporting posts may be formed by
bolting two or three deals together.
Covering Materials. —As previously stated, the covering of
the framework may be either wood or comig^ated galvanized iron.
When the framing is covered with wood, the covering boards
may be fixed vertically with match-boarding joints, that is,
either tongued, grooved and beaded (Fig. 514), or rebated
(Fig. 515), or with square-edged joints covered by narrow
laths or fillets oi wood as shown in ¥ig. 5\(3. Oy., \X\^ \icy^\\^
268 A MANUAL OF CARPENTKY AND JOINERY.
may be placed horizontally with joints as shown in Figs. 619
and 620; this class of boarding is known as weather hoarding.
Corrugated galvanized iron sheets are used as a more perma-
nent covering than wood ; the sheets are secured to the framing
with screws and washers.
In the inside of the building, the framing is either left
exposed without covering, is boarded with match boarding, or
Fia. 515.— Rebated and V-joiuted Battens.
is plastered, according to the finish required. Some such
buildings, in addition to being lined inside with boards, have a
layer of felt or " Willesden paper " behind the boarding as a
means of warmth. The roofs of such buildings may be covered
with boards, boards overlaid with f^t, corrugated iron, slates,
or tiles, and the construction follows the principles already
explained in Chap. IX.
It is obvious that in such wooden buildings there is consider-
able scope for ornamental treatment in cases where an attractive
Fio. 616.— Square-edged Battens with Fillets over Joints.
appearance is of importance, as for example, in exhibition
buildings, cricket pavilions (Fig. 513), etc. On the other hand,
in warehouses (Fig. 517), workshops, and the like, decorative
treatment is of small consequence, and strength and rigidity
are the main considerations.
Half Timber Work. — A style of architecture which presents
a picturesque appearance, and is frequently adopted in villas
and country residences, is known as half timber work. Some of
the older examples of this work show the walls of the building
constructed entirely with wooden framing, the spaces between
which are fiiJed in with brickwork, to form slightly recessed
WOODEN FRAMED BUTLDTNGS. 26!I
Tyi>ca"l*-ottflicil
270 A MANUAL OF CARPENTRY AND JOINERY.
Kxa v'o" "' " \S T n \bi ft ftSVMS^
WOODEN FRAMED BUILDINGS. 271
pa,nelH, the surface of the brickwork generalty being plastered.
Kfr>re modern e^caniples have the lower storey built of stone or
brick, with only the upper walls— hdf in some caees only the
gablea— of half timber work (Figs. 524 and 523).
In the best examples of half timber work it is usual to have
stout comer ponta of quartering, into which are framed the
necessary head, sill, and cross-rails, with intermediate framing
of the required design. The joints are chiefly mortise and
irnplSH ot Bair '
t«non, held together with hard-wood pins {t?umaili). The spaces
between the framing are fliled in with bricl^work, which is set
back for about ] J" from the face of the framing so that when the
surface of the brickwork is plastered it forma recessed panels
about three-quarters of an inch deep. The finished surface of
the plaster may be either smooth or rough cast. To obtain &
sufficient thickness of wall, additional brickwork — bonded with
the rest — is built behind the wooden framing.
The best timber for this work is oak, although pitch pine and
red deal are also used. £ed deal is better than pitch pine as it
is not soliable to crack on exposure to the weSytWc.
272 A MANUAL OF CARPENTRY AND JOINERY.
For the sake of economy, modifications of half timber work
are often used which, although preserving the same outward
appearance, have nothing to commend them but cheapness.
One of these consists of using framing as described above and
filling in the spaces with vertical studs and lath and plaster.
Another method is to fix thin frames of timber, not more than
1 J" thick, against the face of the brick wall, and to plaster the
recessed panels as described above.
Summary.
PartitioxLS of wood covered with laths and plaster often take the
place of brick walls between upper-storey rooms. Such partitions
are best framed into trusses directly transferring the weight to the
walls.
The firamework consists of horizontal members {headj siU, and
irUertie)^ vertical members {door-po8t8 and stvda), and of inclined
braces. All the members of the same truss should be of the same
thickneaa to enable both sides to be plastered evenly.
Horizontal nogging pieces are fixed at intervals to stifien the
studs. The joints mostly used for the framework of partitions are
the stump tenon and the bridle joints, secured with bolts.
Brick-nogging consists of filling in the wooden framework with
bricks.
Structures such as exhibition buildings, temporary workshops and
warehouses, etc., often consist entirely of wooden firaming covered
with boards or corrugated galvanized iron. Such buildings should
always rest upon a base of brickwork or concrete.
In half timber work the spaces between the exposed wooden
framing are filled with brickwork, the surface of which is covered
usually with cement plaster.
Questions on Chapter X.
1. Draw rather more than half the elevation of a framed and
trussed partition, 16 ft. 6 in. by 12 ft. 6 in. in size, having a
central door-opening 8 ft. 9 in. wide and 7 ft. 6 in. high. The
partition is to be supported at its ends, and is to carry the weight
of the floor above it. (C. and G. Ord., 1903.)
2. Draw a framed and braced partition supported only at the ends,
the head carrying floor joists, to measure 17 ft. by 11 ft., with two
door openingB, each 3 ft. 3 in. by 6 it. 9 m., aud within 2 ft. 6 in.
QUESTIONS ON CHAPTER X. 273
of the end of the partition in each case. Figure scantlings. (C. and
G. Ord., 1901.)
3. A framed and braced partition, 16 ft. 3 in. by 12 ft., has two
door-openings, each 7 ft. by 3 ft. 2 in. One is in the centre of the
partition and one at the end. The partition is supported at the ends
and is to carry floor joists. Make a drawing of this partition and
dimension the scantlings. (C. and G. Ord., 1902.)
4. Draw the elevation of rather more than half of a framed and
trussed partition, showing the method of construction. The
partition is 25 ft. by 12 ft. , and contains three doorways, each 3 ft.
by 7 ft. A doorway is to be placed 18 in. from each end, and one
in the centre. The partition will be required to carry its own
weight, together with the weight of the floor above. (C. and G.
Ord., 1904.)
5. Draw out a quarter partition, 15 ft. long, going through two
storeys, supported only at the ends of the lowest sill, and carrying
two floors. The lowest storey is 11 ft. 6 in. in the clear, the upper
one 9 ft. in the clear. There is an opening 9 ft. by 9 ft. in the
lower storey, and there are two doorways, each 3 ft. 3 in. by 7 ft.
in the upper storey. (C. and G. Hon., 1902.)
6. Give elevation to scale J in. to a foot of a quarter partition
18 ft. wide and 24 ft. high, running through two storeys and self-
supporting over the ground floor. On the first floor is a central
doorway 6 ft. 6 in. wide by 7 ft. 6 in. high ; on the second floor is a
doorway 3 ft. wide and 6 ft. 6 in. high, 3 ft. 6 in. from one side-
wall ; and another 4 ft. wide and 6 ft. 6 in. high, 2 ft. from the
other wall. Give details of joints, show all ironwork and figure
scantlings. (C. and G. Hon., 1897.)
7. A temporary wooden building for a flower show is to occupy a
space 40 ft. by 50 ft. It is to be roofed cheaply in one or two
spans, chiefly using deals and battens, and covering the roof
^ith felt. Draw a cross-section of the building, and part of a
longitudinal one, with details. Scale not less than ^ in. to a foot.
(C. andG. Hon., 1903.)
8. A drill-shed, 40 ft. wide, is to be constructed in an extremely
exposed situation, entirely of wood, the roof being slated. Draw
the elevation of one end, the cross-section and the elevation of one
bay, to not less than J in. scale, showing how you would protect the
shed from wind ; height to wall plate, 10 ft. Accompany the
drawing with a written description. (C. and G. Hon., 1902.)
M.aj. S
CHAPTER XI.
MISCELLANEOUS CAEl'ENTBY CONSTRUCTIONS.
SCATFOLDma.
Scaffolds are temporarj structures of wood, which serve as
platforms upon which the workmen stand during the execution of
any worli which cannot be reached
from the ground. Scaffolding is
indispensable not only during
the actual erection of buildings,
bridges, etc., and during the
construction of ships, but also for the subsequent work of the
engineer, painter, etc. The extent to which scaffolding ia
SCAFFOLDING.
275
required, and the method of constructing it, vary according
to the use to which it is to be put : that is, whether it is to be
used for supporting the workman only, or for carrying also
large quantities of material.
Trestles. — For scaffolds of small height, wooden trestles of the
shape shown in Fig. 525 are much used. They vary in height up
to 10' ; the larger ones are very clumsy, however, and are not in
general use. Fig. 526 shows a folding trestle, which is much
employed by painters.
Ladders. — Ladders are necessary ^^ ^^
for mounting the scaffolds. The lll^l Til
sides of a ladder are usually made
Fio. 627.— Throe Rungs of a Ladder. Fio. 628.— Four Rungs of a Ijadder.
by cutting a larch, or spruce-fir, pole down the middle. The
pole must be free from knots, shakes, and other defects, and
while being straight, must not be too thick. Its thickness is
determined by the length of the ladder required. It is possible
to get a suitable pole from 40' to 50' long, the butt end of which
is about 5" in diameter, and the top end 2V' in diameter. The
ladder rungs or staves are of hard wood, preferably oak. They
should be riven (i.e. split), rather than sawn, to the required size ;
as sawn rungs are not infrequently cross-grained, and therefore
untrustworthy. The rungs are placed at 9" distances •, they
vary la length, being about 16" long at thelo'weT etv^, ?wtt!\Y3f
276 A MAITOAt OV CAKPKNTRT AND JOINERY.
at tlie upper end of tlie laddei' ; they are circular in eection, I
being thinner at the ends, and the aides r>f the ladder are bored 1
to receive thetn, the ends of the i-ud^ being seuui-ed with I
paint and wedges.
To strengthen the laddei still more small bars of wrought
iron, placed at intervals of six or eight rungs are passed fiom
side to Bide juHt under the rungs and the elide are riveted over
I waahers (Fig b2 ) For access to high scatToldin^ it is
stroagi/ adviBailile to use short \addci«-w\tfe(vei\\reR<,Undiinra,
SeAJTOLWNG.
W7
rather than to employ long ladders, aa the fatigue of constantly
cari'ying up materials is thereby much leKsenad. In the con-
struction of large buildingB, indinsd gangways are often used
instead of ladders. When such gangways are more than one
ptank in width, the planks composing them are fastened together
by cross ledges nailed to the nnder-sides.
Bricklayers' Scaffold.— In the erection of buildings tlie
builder requires an elevated scaffold directly the work of build-
ing becomes too high to be reached from the ground. In work
of BUiall extent, the scalTold may simply consist of scailbid
boarda resting either upon trestles, or upon cross-bearers
(putlogs) which are supported by short uprights
(standards).
For larger buildings, scaffold-poles lashed together
are almost invariably used in the construction of the
scaffold. A BCaflbid of this description used for
bi'icklayers' work ia from 3' to 4' wide. As illus-
trated in Fig. B39, its main supports are vertioil
Btandards placed about 6' apart. The lower eads
of the standards ai'e either lut into the ground for
a short distance, or they ai'e placed into baiTela
without ends which rest upon large slabs of stone,
the barrels being tilled with earth. In either case the
earth is well r.imnied around the lower ends of tlie
jiosts to keep them in position. Across the standards,
hniizoDtot poles called leil^GrB are placed at suc-
cessive heights of about 6' — that ia, at the height ""■""■
of each tier requiring a platform for the execution of the work.
As scaffolding is of a teniporiiry character, the various members
iire secured together with either hempen or steel cords lashed
round the joinings. The cords are further tightened by the
inaeition of wedges (Fig. 530) between them. Besting with one
end upon the ledgers, and with the other end upon the wall, are
putlogs, — short pieces of timber (prefemhly of hard wood) about
3" thick, and from 3° to 5" wide. The putlogs are placed about
4' apart, and carry the acaffSW baams which form the platform.
It will be seen that the putlogs can only be placed in position as
tbe work proceeds, whereas the same scaffold-boards are raised
na required. The putlogs of each tier of scaffolding are left in
position, with scaffold boards here and there, as an aid in.
g tiie ■ottffold and holding it to the 'wsiH^ '^«
278 A MANUAL OF CARPENTRY AND JOINERY.
boards are from 1^" to 3" thick, and should by preference be all
the same length, and abut end to end, although they are often
laid to overlap at the ends. Along the outer edges of the plat-
form, vertical gruard boards — 9" to 12" deep — should be fixed, to
prevent any material from falling off the platform. It is a wise
precaution to fix also a gruard rail — especially when a scaffold is
very high — at a height of about 3' 6" above the platform level.
To give the necessary rigidity to the scaffold, and prevent any
rocking or giving way, diagonal braces are lashed to the standards
and to the ledgers.
If the height of the building is so great that standards cannot
be obtained long enough to reach to the top, additional poles
may be lashed to the upper ends of the lower standards. If the
height of the scaffold is considerable, or if it has to carry heavy
weights, each standard may consist of two parallel series of poles
lashed together with the joints of one series alternating with
those of the other. Hempen cords are affected by the weather,
and may in time become slack. It is therefore necessary to
examine the lashings periodically.
Masons' Scaffold. — In stone buildings, especially those in
which the walls are built of large stones, the scaffold is often
constructed so that it is entirely separate from the building.
This necessitates two separate frames of standards and ledgers,
so that both ends of the putlogs are supported independently of
the wall. The inner row of standards is fixed a few inches from
the building line, to enable the stones to be put in position. As
there is no tiie to the wall in this scaffold, it is necessary to
brace it in the direction of the width of the platform.
With the exception of the differences mentioned above, the
arrangement is similar to the bricklayers' scaffold. As the
building material used by the mason is generally heavier
than that used by the bricklayer, however, the scaffold is
usually made stronger by placing the standards and the
putlogs nearer together, and by bracing the structure more
firmly.
Gantries. — In large towns or in places where there is con-
siderable street traffic, and a building is erected close to the
footpath, limits of space render it advisable to ei'ect, over the
footpath, an elevated platform called a gantry. It consists of
heavy framewoiks of timber arranged in two parallel rows, one
at the curb of the footpath, and the other near the building ;
°"""°-^.T,.,ak,o,
280 A MANUAL OF CARPENTRT AND JOINERY.
these carry joiats which support a sheeting of planks at a height
of from 9' to 13'. Tlie length of Buch a gantry depends upon the
character of the work, as well as upon many other conditions.
In the construction of a gantry of this description the main
timbers are usually of large section, and the joints are made as
simple as possible. The cleat, iron dog, bolts, and coach screws
are the chief means of fastening the timbers together. A heavy
wooden curb is necessary at the out«r side of the gantry, to
protect it from the street traffic. Fig. 531 shows a sketch of
such a gantry.
The heavy timber structures which support the travelling
cranes found in engineering works, in timber and stone yards,
and wherever heavy weights have constantly to be carried from
one place to another, are also named gantries. Fig. 532 shows
the general construction of such a ganti'y with the supporting
posts fixed in the ground. An altei'native arrangement to that
of fixing the posts into the ground is to have them resting upon
heavy wooden curbs. The sixe of the timbers used depends
upon the span of the traveller, and upon the weight to be lifted.
SCAFFOLDING. 281
The main point for consideration is that tlie joints niiiet have
good abutments, and be proiwriy braced and stayed in order to
obtain a rigid structure.
Derrick Towers. —Yel^ another type of Bcaffold i-* requned
io the erection of large buildings, namely, that to (ariy an
elevated jib crane
fixed at an altitude ifffl r*]
sufiiciently great to
raise the various build-
ing materials to their
respective positions.
The platform m sup-
ported by 3 or 4 framed
timber structures
braced together in the
manner shown in Figs.
533 and 534, and called
HeiTick towers. The
size and material of
suoh towers depend on
the height of the plat-
form and the weights
to be raised. The
towers usually vary
from 3' to 8' square.
In this type of
scaffold there are
generally three sup-
Bhof
1 the 1
gram sketch (Fig. 533).
One of the lowers {B)
i directly beneath the u
r upright of the jib
other two support the ends of the stays of the crane. The
stays are usually anchored by means of chains or wire ropes
down the middle of the towers, the bases at A being loaded
with stones, briclis, or other heavy material. The tower
supporting the mast of the crane is strengthened by an addi-
tional central post.
A MANUAL OP CARPENTRY AND JOINERY.
TIMBEBIHa FOB EXOAVATIONS.
When excavating deep trenches in soft ground, or construct-
ing the puddle treneliea for a reservoir, it is necessary to
support (shore) the Bides of the ti'enches to prevent them from
giving way.
Timber is commonly employed to keep up the sidea of the
earth in excavations, and generally when the ground is such
that it will not stand without support. Timber is also used
to provide a temporary partition and to divert the water,
where it is necesatry to alter, repair, or reconstruct the banks
of rivers, docks, waterways, et<;.
limbeting or Shoring of Trenchea.— The extent to which
the timbering of trenches is necessary depends upon the nature
of the earth which is being dug into, the depth to which the
trench is carried, and the length of time the trench ia left
With ground of a hard nature, and a depth of trench not
exceeding 5 feet, it is often sufficient to place short vertical planks
T" to 9" wide and 2" to 3" thick, called poltng' boards, at distances
of from 3 to 6 feet apart, with horizontal itruts spanning the
width of the trench ajid fixed between them as shown in Fig.
S35, The size of the struts depends upon the width of the
TIMBERING FOR EXCAVA'ITONS. 383
trench ; they are usually either square or rouud in section, and
from 4" to 7" side or diameter.
An alternative method, applicable when the ground is loose,
is shown in Fig. 536. It consists of fixing on each side of
the trench a horizontal shAetlutc of planks from 13 to 14 feet
long, close together, and held in position by vertical waling
plecm and horizontal struts. The waling pieces are placed from
3 to 5 feet apart, wiUi the sides of the trench cut with a slight
" batter" (slope) ; and the struts are tightly driven between
the waling pieces. The sheeliug is inserted in about 3 feet
depths {i.e. four sheeting boards), and, as the depth of the
trench increases, additional sheeting and supports are fixed in
position.
Another method of timbering or shoring up the sides of
a trench is to have vertical poling boards fixed behind
horizontal waling pieces, which are held in position by horizontal
struts spanning the ti'ench (Fig. TiST). If the ground is vei y bad,
the poling boards are placed close together, and it is sometimes
necessary to have the lower ends cut so that the poling boards
can bo driven into position behind the waliag ^ieuea aa VW.
284 A MANUAL OP CARPENTRY AND JOINERY.
I proceeds. When euuh a method of timbering is
adopted, the poling boarda are from 6 to 8 feet long; and as
the depth of the trench increases, another layer of polii^
boards, with waling pieces and struts, is driven in front of and
below those previously driven.
Figs. 535 to 537 illustrate typical examples of the shoring of
trenches under ordinary oonditions. It often happens that
trenches have to be dug to a considerable depth in Btreeto
whei'e there is a large amount of heavy traffic, or where large
buildings abut against the street. It in not uncommon in such
cases tti have fii'st of all to shore up the buildings on each sido
of a street, and also to use heavy stmts to prevent the sides
of the trench from giving way duriiif; the excavations.
With such trenches, platforms resting upon the struts are
necessary to allow the excavated earth to be thrown out : for a
workman cannot easily shovel earth higher than 6 feet.
Tlie. sides of very deep and extensive tienches such as the
puddle trenches of reservoii's, etc., are supjwrted usually by
horizontal sheeting, vertical poling boards, and struts. All
tbeae timbers are much strongei' than those used for the
TIMBERING FOR EXCAVATIONS.
285
narrower trenches, and the struts are braced together to
prevent any giving way through unequal pressure.
The Timbering of Excavations.— If the earth forming the
sides of deep excavations is fairly hard and compact, it may be
temporarily supported by upright poling boards, held in
position by either inclined or hori-
zontal struts. If, on the other hand,
the ground is such that it necessitates
close sheeting, it may be necessary
to drive stout gJiiAe piles into the
ground at about 10 feet apart, to bolt
to these horizontal waling pieces
arranged in pairs, and between the
waling pieces to insert sheet piling of
planks driven close together. If
the depth of excavation is consider-
able, the guide piles will require
bracing or stiffening with struts.
Piling. — During the repair or
reconstruction of waterway em-
bankments, dock walls, river walls,
promenades, etc., timbering is almost
indispensable. As the object of the
timbering is to provide a temporary
partition which will divert the water
and keep the scene of operations
clear, it is necessary to arrange the
timbers so that the partition will
be practically water-tight.
One way in which this can be
accomplished is to drive, into the
bed of the river, guide piles of wood,
shod at the foot with iron, and each
having at the upper end an iron hoop (Fig. 538) to prevent it
from splitting when being driven. These piles are placed in
an upright position, from 8 to 12 feet apart, and are driven
into position by means of a pile driver ; and waling pieces
arranged in pairs are then bolted to them, the space between
the waling pieces being such that it allows of planks (sheet
piles) being driven close together between them to fill u|j
the space between the guide piles. The edges oi VXie ^\a.T^^
Iron Shoe
Fio. 588.— Sketch of uppei* and
lower ends of a Wooden Pile.
286 A MANUAL OF CARPENTRY AND JOINERY.
forming the sheet piles are often either grooved and toDgned
(Fig. 540) or V-jointed (Fig. 541) ; and the lower ends ot the*
F10.ML
TypOB of Joint tor Shset Pilirs.
LSh« I
Fta. 690.— Sheet PUing.
piles are cut, as sliown in Fig. S39, ao that as they are driven
they tend to close the jointa between the piles. By this means
a temporary partition, or coffer-dun (Fig. 542^ is formed which,
with the aid of a pump, effectually excludes the water from the
enclosed apace. If the work ia of lai^ extent, or if the depth
of water is considerable, the guide piles require stiffening by
struts and braces.
SHORING OF BUILDINGS. 287
A more effective way of making such partitions water proof
is to arrange two rows of piles, about 18" apart, and then fill
the space between them with clay puddle.
Piles similar to that shown in Fig. 538 are also much used in
the foundations of large buildings, on sites where a layer of
soft earth overlies firm ground but is too deep to excavate.
Such piles are driven from 3 to 4 feet apart, and support cross
timbers which are embedded in concrete. Elm is the best
timber for piles which are to be left in position permanently.
SnOBING OF BUILDINGS.
Necessity for Shoring. — Whenever a building shows signs
of giving way, either through the failure of the foundations or
from any other cause, it is necessary to support temporarily
any bulged part with props of timber. These supports are
called shores, and the method of arranging ' them is called
shoring. Shoring is also required when structural alterations
necessitate the taking down of some portion of a building,
especially if parts on each side are to be left standing.
The shores of buildings may be divided into three different
types :
(1) When shoring is required to keep up the corner or the
sidos of a building, inclined timbers called raking shores are
placed to reach from the ground to the part of the building
which requires supporting.
(2) Horizontal timbers (flyini: shoree) and inclined struts are
inserted between two buildings during the reconstruction of
a building between them ; these are also used when deep
sewer trenches are being dug in narrow streets between large
buildings.
(3) Vertical posts called dead shores, carrying crossbeams
(needles) are used for supporting the upper part of a building
when it is necessary to remove the lower part entirely.
Precautions to be adopted when Shoring.— The shoring
of buildings needs great care and calls for special judgment.
Any careless or insecure shoring may do more harm than good ;
in fact it may be fraught with great danger and possibly lo^s
of life.
The timber for shoring must be sound and a\*YOii^ eviOM^
288 A MANUAL OF CARPENTRY AND JOINERY.
to bear the stress put upon it. Since the work is temporary,
and the material can afterwards be used for other purposes, it
is usual to employ timbers of size and strength greater than are
theoretically necessary. It should be noted, also, that the
shores are in compression, and any weakness will give rise to
buckling ; this tendency is best resisted by having timbers of
square cross-section. Pitch-pine, owing to its being obtainable
in long straight-grained lengths and free from large knots,
is a very suitable wood for shoring. Care must be taken to
examine the ground upon which the lower ends of the inclined
or dead shores rest, to see that it is solid, free from old drains,
and capable of withstanding the pressure to be placed upon it.
*A11 shores should be put in position with a minimum of knock-
ing, which of necessity causes vibration. As they are generally
used to prevent any further giving way, rather than as a means
of forcing back any defective part, care should be taken not to
overstress the wall in fixing the shores in position.
Baking Shores. — The best angle for raking shores is 45
degrees. Space will seldom allow of shores being fixed at this
angle ; a more usual one for the top (longest) shore is from 60 to
70 degrees with the horizontal.
The lower ends of raking shores should rest upon a sole-piece
or small platform of timber, to distribute the pressure over the
ground surface. This sole-piece often consists of two or thr®®
thicknesses of planks crossing each other at right angles. The
lower ends of raking shores should have a small notch cut into
them, to enable a crowbar to be used in tightening them i^
position.
At the upper ends, a vertical wall piece — a plank about 11" ^y
3" — is fixed against the wall ; and needles — pieces of tinil>®^
about 18" long by 4" square — pass through holes made in tb©
wall piece, go into the wall for a distance of from 4" to 8", ai*^
project outside the wall piece, thus providing an abutment ^^'
the upper ends of the raking shores. The point of abutm^^
should be a little below the floor level, the floor thus providi^^
the necessary reaction. The needle is further strengthened ^-
placing above it a cleat which may, with advantage, be hou^^*
into the wall piece for about half-an-inch. Fig. ,543 show^
sketch of the upper end of a raking shore in position, abuttii^
against a needle. The part of the needle which goes into t>^
Wdll is usually cut so that it ftta into a hole made by removi
SHORING OF BUILDINGS.
Fig. MS, -Sketch ol iiiipcr and Inwct onda o( ■ Baiting Shore.
290 A MANUAL OF CABPENTRY AND JOINERY.
half a brick. It will be noticed that the upper end of tbe
raking shore is hridled on to the needle to prevent it from
getting out of position.
When a number of raking shoi'es are in the same vertical
plane, aa, for example, in a building several storeys high (Fig.
544), the lower ends nsually all rest upon the same sole piece,
and may be fastened to it with
iifln dogs. The lower ends may
be placed close to each other, oi
there may be a space of from &
to 8" left between them to allo'^
of either tightening a single shor**)
or removing it without diaturbiE^g
tlie others. It is an advanta.^^
to have the wall pieces as loiK^S
aa poaaible, and, if practicable, ^*
have the upper ends of all t>1i*
leaking ahores in the same pla— t*
abutting against the aanie w ^bM
piece, with a needle going ic -»^
the wall at the upper end of ei^"-*'
shore. With high buildings it^^ '■
sometimes convenient to have ^fc^^'i'
longest shore in two lengtt-^^^
the lower length resting up^^^";
the shore beneath it— which '
accordingly arranged to be a lit:^-''
stronger. The upper length
this top sliorc is called a
and the shoiu underneath it "
called the back eLore. The ri«^'er
g^„^, shoi'e ia tightened by insert-:^"!?
folding wedges as at ^ (Fig. 5^^-^)-
Raking shores are stiffened by nailing braces consisting "'
boards from \" to 2" tliick to tbe sides, at diffeient heigt^-'^
aa shown in Fig. 544. When several raking ahores are pla*::'™
with their lowei' ends close together, stout hoop-iron is ot*^ ^"
nailed round them with clout nails to bind them together-
Flying Shores. — Fig. G45 shows an example of the
flying ahores. These consist of horizontal timbers plac?
between two buildings when it is necessary to remove
SHORING OF BUILDINGS.
291
reconstruct a building between them. They are also occasionally
placed across a narrow street, from building to building, during
the excavation of a deep trench for a sewer. Flying shores are
better than raking shores, where they can be adopted, as they
act more nearly at right angles to the pressure. Wall pieces
are first fixed in position, with needles running through them
and into the wall at the required heights for support. It is
usual to have struts meeting on each side of the horizontal
^flying) shore, and to have a straining piece between the struts.
Fio. 545. Pio. 546.
Methods of arranging Flying Shores.
The whole system is tightened when in position by inserting fold-
ing wedges. Figs. 545 and 546 show two different ways of
arranging flying shores. If the struts are long they may be
stiffened by nailing braces across them, as with raking shores.
Dead Shores are the vertical posts used to support needle
Bhores when it is necessary to underpin a building to renew the
foundation, or when the lower part of the front of a building is
taken out, as, for example, during the conversion of a house
into a shop with a large window opening (Fig. 547).
In this kind of shoring it is necessary to get the posts as
tkearly as possible underneath the structure they have to
Support. This plan shortens the bearing length of the needles,
^nd consequently increases their strength. The outer posts
should rest upon sleepers in order to distribute tYie >Nei\^\. ON«t
292 A MANUAL OF CARPENTRY AND JOINERY.
a larger surface of the ground. The inaer poata should al
^m
nDog
have a firm base ; if the building has a basement it will be
necessary either to pierce the floor or to fix posts from the floor
in the basement directly
underneath those required
to support the needles. By
this means a direct bearing
from the ground is ob-
Oead Shore tained.
When fixing shoring of
this description, it is first
necessary to make holes
through the wall above the
level at which the girder
has to be inserted. These
boles are placed in the best
position for carrying the
weight above, the needles
are passed through them,
and the dead shores are
fixed in position, being
tightened by means of told-
mg Nted^^ea, When the
Fio. S4a.—Detal] ol Dead 8h<
^^^^&:
SHORING OF BUILDINGS. 2d3
weight is considerable, or when the" needles cannot be supported
at points nearly under the walls, and have consequently to be
long, diagonal struts may be used, or the needles may be of
wrought iron or steel. It is a wise precaution to brace the dead
shores in a diagonal direction. Baking shores are often also
necessary in such cases to keep the walls vertical ; this is
especially so at the corner of a building.
Whenever shoring is necessary, it is advisable to place struts
between the reveals of all window or other openings in the walls,
as shown in Fig. 547.
WOODEN CENTRES.
Whenever arches of brick, stone, or concrete are built, as
for examples in the heads over window openings or doorways,
in bridge construction, in groined work of roofs, etc., wooden
structures are used temporarily for supporting the parts of the
arch during the construction. These wooden structures are
called centres. The upper surface of the centre corresponds in
outline to that of the soffit^ that is, the underside, of the arch.
Fixing the Centres. — All centres used for supporting arches
should be fixed in position so that they can be lowered (eased)
as soon as the construction of the arch is completed, and thus
allow any slight irregularity in the brickwork to adjust itself
before the mortar sets.
With the simpler types of centre this is provided for by
r'esting the ends upon vertical posts, and by inserting folding
hedges between the upper ends of the supporting posts and the
ends of the centre. As soon as the arch is completed, these
vrooden wedges are slackened and the centre slightly dropped,
tx) allow the arch to find its bearings. Hardwood — preferably
teak — should be used for the wedges, they should be arranged
either in pairs or three together, with the thin ends blunt so
that they can be driven out easily.
With very large or complicated centres, special consideration
needs to be given to the means of easing the centres.
Centres for Small Arches.— A centre, or turning piece, for
a flat, or segmental, arch of not more than six feet span in a
half-brick-thick or a thin stone wall is readily constructed by
cutting to the required curvature one edge of a plank of 2"
to 3" in thickness.
294 A MANUAL OF CARPENTRY AND JOINERY.
An alternative method of constructing such a centre ia illua-
trated in Figs. 549 and 650. It consists of two parallel boards
(ribs), each one inch thick (Fig. 552, a and b), which have their
upper edges cut to the required curvature, and are conaected
throughout their curved length by narrow wooden stripe (logs)
for supporting the bricks of the aicli. The size of the lags is
from 1" to 2" wide, and about an inch thick ; and they are placed
about J" apart. Their length jtnd the distance apart of the
two ribs to which they aie nailed depend upon the thickness
of the wall. The length of each lag should be at least half an
WOODEN CENTRES.
295
rC
inch less than the thickness of the wall, so that the bricklayers'
"guide-line" may not be interfered with. The ribs are con-
nected on the underside by a short horizontal tie at each end ;
this provides a seating for the folding wedges.
Setting out the Curve for a Segmental Arch.— In obtain-
ing the curve of the wooden centre for a segmental arch, it is
often difficult to find the "strik-
ing point," or geometrical centre,
of the curve. When this point is
inaccessible, and the width of A
the opening and the rise of the
middle of the arch above the
springing line are given, a practical way of determining the
curve is as follows : — Drive three nails a, b, c, (Fig. 554) into
a board such that ab is the span and cd is the rise. Obtain two
laths, each double the length of ac, and nail them together so
that they cross each other at c ; let the outer edges of the laths
rest against the nails a, b, c. Connect the laths by a third lath
so that the angle acb will be fixed. Now remove the nail c, and
B
Fio. 658.
Fio. 554. — Method of obtaining tho curved outline of a Wooden Centre.
substitute the pencil for it, and move the laths so that their
edges remain in contact with a and b. The pencil will trace the
segmental curve required.^
The method of calculating the radius of curvature for a seg-
mental arch, when the width of opening and the rise in the
middle are given, is as follows :
Square half the width of the opening, divide by the rise, add
the rise, and divide by two, all in the same units.
Or (Fig. 553), radius = ^^ ^ ^ ^ d .
^ Students who have read Euclid will recognise that the method depends
upon III. 34.
296 A MANUAL OF CARPENTRY AND JOINERY.
Example. — An arch has a span of six feet^ and a rise of 8
inches. Find the radius of curvature.
Half the ^idth of span =3 feet = 36 inches ;
^. ^(362-r8)+8^(1296-r8) + 8^162 + 8
= ijo=85".
.'. Radius of curvature =85" =7' 1".
Graphically, the question resolves itself into determining the
centre of a circle which passes through three given points
(p. 26).
Centres for Larger Arches. — The centre for a segmental,
semi-circular, or semi-elliptical arch, suitable for spans not
rWedges.
' Upri9h^
Support
Tre consisting of
J ^2 pieces.
IE
Fia. 555.
Fio. 5r>6.
1 ^
Fio. 557.
Types of Wooden Centres.
Fig. 558.
more than 12 feet wide, may have each of the curved ribs built
up of two thicknesses of one-inch boards, nailed together with
overlapping joints so that the joints of one layer are in the
middle of the length of the boards of the other layer. The
lower ends are kept from spreading by nailing or bolting across,
at the springing level, a horizontal tie, 6" to 9" wide and
J" to 2" thick. The curved ribs are stiffened, and rigidity is
WOODEN CENTRES.
297
ElevaMon
Developmenf
given to the centre, by adding braces of 4" or 5" by 1 J", as shown
in elevation in Fig. 551. If the wall is a thin one, of not more
than half-a-brick, or 6" of stone, one only of these ribs is
required. If the wall is thicker than this, then two ribs,
connected on their curved edges by lags, are required — the
distance apart of the ribs and the length of the lags being
governed by the thickness of
the wall.
An alternative method of
construction, and one which
is applicable to openings of
not more than 20 feet wide,
is to make the centre out of
thicker stuff, 2" to 4" thick,
"built up as shown in eleva-
tion in Fig. 555. The ribs
of this type of centre may
abut end to end and have
stump tenons on the ends of
the struts fitting into mor-
tises made into the under
side of the ribs (Fig. 556) ; or
the struts may be arranged
so that the ends go between
the ribs as shown in Fig. 558.
In either case it is necessary
to secure the various mem-
hers of the centre together
by means of light iron dog^s
as shown in the drawings
(Figs. 555 and 557).
Many modifications may be made in the arrangement of the
struts, to fulfil the requirements when the centre has to carry
(i) a very heavy, or (ii) only a light arch, when (iii) the centre
is to be supported at the ends only, or (iv) intermediate
supports are also to be used. Figs. 555 and 557 are elevations
of typical examples of wooden centres.
For centres used for supporting large bridges, etc., the framed
ribs are built up to the required curvature, and are placed at
from 3 to 4 feet apart, with a sheeting of battens or boards laid
upon them.
Fio. 659.— Details of Centre for " Circle-
ou-circlc " Ai'ch.
298 A MANUAL OF CARPENTRY AND JOINERY.
The curves of archea for which centres are required 7317
wideljr. They uiay be segmental (i.e. area of circles) Bemi-
elHptical, or even built up of area
of circles of different radii, or be
com posed of other complex curves
which cannot be considered here-
in geiiei'al the detenuiDation of the
curve ie a practical application "^
geometry.
The construction of centrea fot
" circie-on-circle " arches, and tw
supporting groined arches, presen'
PiiLHa.— PnmsdStandlor other interesting eiampleH of t^^
lu'PS™.*^"'*" '^'*' "*' application of practical geometry W
carpentry. Fig. 559 shows the eleva-
tion and plan, with the development of the curvature of tb®
ribs, of a centre tor an arch which is semicircular in eleTatJow
Eltvathin'of RibA
^" Wooden centres. '^
and aegmentul in plan. Fig. 5G0 is a skel;c)i (if the Hupportiug
frame for such a eeiiti-e.
Fig, B61 showH tbe dataila of the centres inquired where four
semi -circular arches of equal mdii, and at right angles to each
other, iDtereect at the Baiue height. The angle rihs, which are
built up of two thickneasea, require to he "backed" (aa shown in
^^plan in Fig. 56!) to provide a eeatiug for the aheetitig. To obtain
^ Fid ^3 — akotcli of Wnodon ContreB ahown In detail in Ftg. Sfll.
this backing it is necessary to have a template of the required
outline of the angle ribs, and to slide it along the face of the
centre for the distance shown at A' and B' (Fig. 561), Fig. 562 is
a sketch of the centres just deBcribed, with part of the sheeting
omitted to show the general arrangement.
SPECTATORS' STAin)S.
For the purpose of witnessing field Hports, cricket, or football
matches, sti'eet procesxions, etc., elevated wooden tlsrad ataiLdi
ai'e much iwed. The construction of these varies according to
whether they are of a temporary chamcter only, or are to remain
as permanent stnictiires. Again, perm a lien t apectatoii*'-
Btands are often entir^ely or paitly enclosed, in which case they
l>ecuiue the gallurifid Hour or ficjors of a. building which nia,y be,
aud often is, erected entirely of wood.
300 A Manual of carpentry and joinery.
With stands of a teniporury clmracter, the construction ia
usually effected out of tlii
lI«iptQfflI|„
^ Na. Jra 1 i
fitn^f^i^^i"
I'' J, ^'!P
'Hitttytlait : ml
'iizes) of pUnks and dea,la the joints being made is simple A-^
possible with an extensive u<ie of the cleat <ind non dog as ^
means of fastening the vatiu i puits bigethei M ith the more
pemjanent BtnictaieK,accunkte cAlcuUtions maj with advantage
SPECTATORS' STANDS.
301
} employed to obtain the requisite sizes of the timbers, and
le whole is framed together more rigidly.
Spectators' stands, when crowded with people who are likely
become excited, tend to swing, and therefore special care
ould be devoted to the bracing together of such structures to
)tain rigidity. Especially when the stands are much elevated,
le vertical supports should be strong and should be well braced
a diagonal direction, so that there is no possibility of giving
ay. The posts should also be placed upon large base stones or
pon concrete blocks so that the lower ends are clear of the
m^^^im^^i
SeaMhZ"
Fio. 666. — Detailed Section of Seats of Spectators' Stand.
imp ground. For temporary stands, rough sleepers of wood,
concrete piers may be laid for the timbers to rest upon,
'hen the stand is of large area it is necessary to consider
pecially the means of egress in case of panic. To attain this
►jeet it is well to divide up the stand, by handrails, into
Qgths of from 15 to 20 feet, and also to divide into two —
T a handrail up the middle — each passage which gives access to
e upper part of the stand.
The accommodation of a stand depends upon whether the
:cupants require seating accommodation, or standing room
ily. This consideration also influences the general arrange-
ent of the timbers. If seats are to be provided, the space
jquired iov each person is from 18 to 20 inches.
302 A MANUAL OF CARPENTRY AND JOINERY.
Figs. 563 to 565 show plan and two sections of a temporary
stand constructed out of deals and quartering, with the main
dimensions given. It consists of ten tiers in depth, each tier
rising 8 inches above the one below it. The length of such a
stand and also the number of tiers composing it will necessarily
depend upon the accommodation required or upon the amount
Fig. 5G7. — Detailed Section of Seats of Spectators' Stand.
of available apace. In this example the length is divided into
19 feet distances, the approaches to the di He rent sections are
arranged in pairs, with a stout handrail between them, and a
handrail is arranged midway between the lengths of the seats.
Allowing for the thickness of this handrail, each section has ten
seats, each 15 feet 10 inches long, which, allowing 19 inches for
each person, provides accommodation for 100 spectators. Fig.
566 shows an enlarged dimensioned section through two tiers
of this stand.
SPECTATORS' STANDS. 303
An alternative method of construction, often adopted in per-
manent stands, is shown in section in Fig. 567. It consists of
joists inclined to give the necessary difference in height of
successive tiers (usually from 6" to 9"), and placed at from 15"
to 18" apart. These joists are supported either upon heavy
cross-beams and posts, or upon steel girders and cast-iron
columns. The horizontal surfaces are obtained by lining up
the upper edge of the joists with 3" by 3" quartering, upon
which rest floor boards from 1" to 1^" thick. The risers
between one tier and the next are also boarded.
The seats on such a stand are placed at the front edge of each
tier ; they may be made more comfortable by fixing a back rest
behind each row of seats. It will be seen that, whereas each
tier is not more than 9 inches high, th,e seat will require to be
17 inches high ; this arrangement will allow the feet of those
on one seat to rest on the floor without interfering with the
comfort of those seated in front of them.
Summary.
Scaffold boards are supported by trestles, or by a framework of
2)ole8 fastened together by cords and wedges.
A masons' scaffold is so framed as to be independent of any
support from the building itself, while one end of each pvUog of the
bricklayers' scaflbld usually rests upon the wall being built.
A g^antry is an elevated platform so built as to allow traffic to
proceed beneath it. The heavy timber framing used to carry over-
head travelling cranes is also called a gantry.
Derrick towers are framed timber structures carrying a platform
used to support an elevated jib crane.
The sides of excavations for sewers, drains, and for deep founda-
tions of buildings are temporarily supported (shored) by struts,
poling hoards, wcUing pieces, etc.
Piles are heavy, pointed beams driven into the ground either to
form the main supports of the partitions used as water coffer-dams,
or for foundations in soft earth.
Shoring is the arrangement of temporary wooden supports (shores)
for parts of a building liable to give way during structural altera-
tions. Shores may be arranged as raking shores, flying shores, or
dead sJiores.
Wooden centres are frames upon which brick arches are supported
during construction.
304 A MANUAL OF CARPENTRY AND JOINERY.
Spectators' stands may be temporary or permanent ; the^ should
be well braced together. For temporary stands the stock sizes of
timber are used with simple connecting joints. Permanent stands
are of more elaborate construction.
Questions on Chapter XL
1. Make sketches oi two types of scaffold trestle, and also of
about six rungs at the lower end of a ladder. Dimension the sizes
of the different parts of the ladder, and state the best materials for
its construction.
2. Draw, to a scale of | in. to one foot, the elevation and a
vertical cross section of the bricklayers' scaffold required in the
erection of a wall 24 feet long and 24 feet high. Name the various
parts.
3. Draw a cross section of a gantry required for a stone buildingi
which is to be built close against a public foot-path 10 ft. above
pavement, and to have protecting rail ; also draw elevation from
roadway, showing rather more than one complete bay, the uprights
being 10 ft. apart. Scale J in. (C. and G. Hon., 1904.)
4. Make a sketch of a gantry to support a "traveller."
Dimension the scantlings used. (C. and G. Hon., 1900.)
5. Draw, to a scale of ^ in. to one foot, a plan and a vertical
cross section of a sower trench in l)ad ground, 10 ft. deep, and show
all the timbering required to keep the sides intact. Name and
dimension all the parts.
6. One of the banks of a river, the average depth of which is 3 ft.,
having shown signs of giving way for a length of about 30 ft., it is
necessary to divert the course of the water to enable the bank to be
repaired. Make sketches showing the timbering required for the
purpose.
7. Draw a raking shore against a dwelling-house four storeys
high. Figure the scantlings of the different timbers and give their
names, and describe how such a shore is fixed in position. (C. and
(;. Ord , 1903.)
8. Make a sketcli of the upper end of a raking shore abutting
against a brick wall. Name and dimension the different parts.
9. Two houses of 18 ft. frontage each in a terrace have been
pulled down, and shoring is required for supporting the adjoining
houses on each side. Sketch to scale ^ in. to a foot the shoring
you would construct, and give detiiils of the joints. (C. and G.
Hon., 1897.)
QUESTIONS ON CHAPTER XI. 305
10. Two buildings are each three storeys high and 15 ft. 6 in.
apart. Make a drawing showing how these buildings would \>e
shored with flying shores. (C. and G. Ord., 1902.)
11. Describe and show in detail the mode of taking out the front
"wall of a ground storey to insert a shop front, with needful
shoring. (C. and G. Hon., 1898.)
12. A centre is required for a segmental arch of 30 ft. span and
10 ft. rise. Make rather more than half elevation, and show how
you would provide for striking such a centre. (C. and G. Ord.,
1903.)
13. Make a drawing of a centre to carry a semicircular brick arch
of 38 ft. span. (C. and G. Ord., 1902.)
14. A centre is required for an elliptical arch of stonework,
having 25 ft. span and 10 ft. rise. Draw to a scale of | in. to the
foot such centering, and mark thereon scantlings of the timbers.
(C. andG. Hon., 1898.)
15. (a) Draw a centre for a masonry elliptical arch, 20 ft. span,
to be carried by the piers that will support the arch. Show how
the centre is to be eased and struck.
lOr],
Sketch and describe, in writing, a gantry, 35 ft. high, to carry a
steam crane for use on a large building. (C. and G. Hon., 1901.)
16. Make an elevation and section of the centre required for a
pointed arch with a span of 16 ft., and with apex 15 ft. above
springing, which is 12 ft. above the ground. The arch to be of
stone, with flat soffit 18 in. wide. (C. and G. Hon., 1904.)
17. Draw to a scale of J inch to a foot the centering for two
Semicircular brick arches intersecting at right angles to each other,
tihe widths of arches 10 ft. and the rise 5 ft. Show the method of
cutting the boarding accurately at the groins. (C. and G. Hon. ,
1895. )
18. A staging is required for persons to sit and view a procession,
the front of the staging to abut on the street, the depth of the
ground is 20 ft., the frontage is 22 ft., no support to the staging
can be obtained at either end. Make plan and sections in pencil to
a scale of i in. to the foot. (C. and G. Hon., 1899.)
jcax u
CHAPTER XII.
MECHANICS OF CABFENTBT.
It is well known that some members of a framed structure
must be made stronger than others. The reason is that tlie
weights or other forces acting on a truss diflPer from each
other in magnitude and direction. It is obviously necessary,
therefore, to be able to estimate the various forces acting, so
that the members may be made of the required strength with-
out undue waste of material. The general principles underlying
the measurement of forces may with advantage now be con-
sidered briefly.
The Nature of Force. —Force may be defined as that which
moves, or tends to move, a body at rest, or which changes, or
tends to change, the direction or rate of motion of a body
already moving. A familiar example of force is met with
in gravitation, whereby an object has a tendency to fall to the
ground. In order to support it, an upward force equal to the
weight of the object must be exerted. The phrase "equal
force" implies that forces can be measured. In this country
they are usually measured in terms of weights in lbs., cwts.,
etc. Any one who has seen a pulley, or lever, at work knows
that the direction of application of a force can be changed.
Evidently, then, forces can be represented graphically. Lines
drawn to scale are employed, and these can be arranged to
exhibit at the same time both the magnitude and the direction
of the forces. Thus, a weight of 10 lbs. acting vertically
downwards can be represented by a vertical straight line 10
units in length. If the unit of length be J", the line will
measure ten times J'^'^li"; whereas, if the unit of force be
MECHANICS OF CARPENTRY.
307
represented by a length of 1", the graphic representation of
"the force will be a vertical straight line 10" long.
Besultant of two or more Forces.— (l) When two or more
forces together act at a point in the same direction and in the
same straight line, the resultant force is equal to the sum of the
components.
Example. — (a) If two 10 lb. weights attached to a cord are
hung upon the same nail, the resultant weight acting upon the
nail is 10+10=20 lbs.
(2) If two equal forces together act at the same point in
opposite directions, but in the same straight line, they neutralise
each other, and the forces are said to be in equilibrium.
Example. — A spring balance carries a weight of 6 lbs. The
index finger of the balance shows that the spring exerts an
upward force equal to the downward force
— the weight ; and a state of equilibrium is
obtained.
If the two unequal forces together act
at the same point in opposite directions,
but in the same straight line, the resultant
force is equal to the difference between
the forces, and is in the direction of the
greater.
It is evident, then, that the directions
of the forces, and therefore the angles
they make with one another, must be
Considered in determining the forces act-
ing at any given point.
If a flexible string be attached to a
freight, and then passed over a frictionless pulley, there will
\y% the same tension in every part of the string, irrespective
of any change of direction caused by using the pulley.
To illustrate these facts clearly, suppose that two 7 lb.
heights, connected by a cord, hang over a smooth peg as shown
in Fig. 568. The total weight on the peg, neglecting the weight
of the cord (which may thus be any length), is 14 lbs., the sum
of the two weights.
Again, suppose three such pegs in a horizontal straight line,
and the cord and weights to be passed over them as shown in
Fig. 569. Evidently the weight on the ceixtTvxV \)ft^ \^ tvo\Jk«\^.
Fio. 668.— Two forces
acting in the same direc-
tion.
308 A MANUAL OF CARPENTRY AND JOINERY.
Now, suppose the outside pegs to be lowered slightly, as shown
by dotted lines in the figure ; the central peg will now carry
a small proportion of the weight, and the more the outside pegs
are lowered, the n^oie weight will be thrown on the central peg,
until, as shown in Fig. 668, it carries all the weight, i.e, 14 lbs.
Therefore the weight upon the central peg varies according to
the direction of the forces acting on it — from nothing in
Fig. 569 to 14 lbs. in Fig. 568.
The magnitude and direction of the resultant force acting
upon the central peg, and upon each of the outside pegs, can be
determined by the parallelogram of forces.
B A c
c
Fio. 569. — Arrangement of Weights with Cords Fio. 670. — Diagram show-
passing over Pegs to illustrate the Parallelogram ing the Forces acting on the
of Forces. Peg Bu Fig. 569.
The Parallelogram of Forces. — if two forces acting at a point
be represented in magnitude and direction by the adjacent sides of
a parallelogram, the resultant of these two forces will be repre-
sented in magnitude and direction by that diagonal of the parallelo-
gram which passes through the point.
Example 1. — The angle at A, when the cord passes over the pegs
^1, AjCi, shown hy the dotted lines in Fig. 569, is given. Determine
hy the parallelogram of forces the stress on the peg ^, i.e. the single
force acting through the point J., which shall he equal in effect to
the forces AB^, AC^ acting together.
Produce AB^ and AC^^ and mark off on each line 7 units,
measuring from A. Then A\ and A^ represent in magnitude
and direction the forces caused by the loads. Complete the
parallelogmm by drawing ID par«A\e\ Ui A^, «j[vd ^D i^arallel to
MECHANICS OF CARPENTRY. 30d
Al. The length of the diagonal AD, measured in the same
units as the lines ^1 and A2, represents the magnitude of the
resultant force — i.e, the stress on the
peg A. The direction of the force will
obviously be downwards. A force re-
presented in magnitude and direction
by DA would evidently counterbalance
the force AD, and would therefore
counterbalance Al and A2 acting
together. Forces which balance each
other are said to be in equilibrium. ^^^ 57i.-Diagmm show-
Example 2.— Determine the magnitude ^^^^^B^Yiim""^^^ **"" *^^
and direction of the single force which
will replace the two forces exerted hy the cord and weight on the
peg Bi (Fig. 569).
Draw ab 7 units long (Fig. 570) and parallel to the cord Al
in Fig. 569. From b draw be also 7 units k>ng and parallel to
the cord below the peg B^. Complete the parallelogram by
drawing dc and ad parallel to ab and be respectively. Then
the diagonal bd gives the magnitude of the required force, the
direction of which is from b to d.
Example 3. — Fig. 571 shows the application of the parallelo-
gram of forces to determine the resultant force on the peg B.
In the above examples no allowance has been made for the
weight of the cord or for the friction on the pegs. It is assumed
in each case that the forces are acting at the point of intersection
of the straight lines produced.
Example 4. — Two forces of 10 and 6 lbs. respectively act from
a point and in directions which are at right angles to each other.
Determine the magnitvde and direction of the single force which
can replace the two forces.
Let the line AB (Fig. 572) represent in magnitude a force of
10 lbs. acting at the point A in the direction indicated by the
arrow, and AC di, force of 6 lbs. acting at right angles to AB.
Complete the parallelogram ACDB. Then the length of the
diagonal AD represents the magnitude of the resultant force,
and the direction in which it acta will be from the point A, as
shown by the arrow.
It must be understood clearly that a resultant is a force
which can take the place of, and will prodwce t\^fe «ajai^ ^^^^\.
310 A MANUAL OF CARPENTRY AND JOINERY.
as, two or more forces. To maintain equilibrium, the resultant
force must be counterbalanced by an equal force acting in the
opposite direction. The force so acting is called the equililaraiLt
m — r>T — I — I — r
B
Fio. 572.
Pia. 573.
Example 5. — Figs. 673 and 674 show the magnitude and
direction of the resultant force when forces of 9 and 6 lbs, respec-
tively act at angles of {a) 120", {h) 45°.
The simple apparatus shown in Fig. 576 clearlj illustrates the
principle of the parallelogram of forces. On a vertical board
Fio. 574.
Fig. 575.— Apparatus to illustrate the Parallelo-
gram of Forces.
are fixed two small pulleys by means of screws, so that they
revolve with as little friction as possible. By making a three-
way string, passing it over the two pulleys, and adding varying
weights to each of the three ends of the string, it can be
demonstrated clearly how the three forces act. In Fig. 575
the weights are respectively 5, 6, and 4 lbs. By drawing the
parallelogram ABDC, such that AB equals 5 units in length,
and AC equals 4 units, the d\agoi\a.\. DA \a iowivd X^vi w\^'a»w\»
MECHANICS OF CARPENTRY
311
6 units, and to represent the magnitude of the middle
weight. If other weights are attached to the ends of the
strings, different results will, of course, be obtained.
Triangle of Forces. — The triangle of forces is used to deter-
mine the magnitude and direction of any three forces which
balance each other. The rule may he stated as follows : If three
forces acting at a point are in equilibrium they can be represented
in magnitude and direction by the three sides of a triangle taken
in order.
Example 1. — The forces acting upon A {FHg, 575) are in
equilibrium.
Since the length of the line AS=b units, and the line
BD is parallel and equal in length to AC =4, units, and the
diagonal DA is in a line with the direction of the middle
vertical weight and equal in length to 6 units ; then the sides
ABy BD, and DA of the triangle ABD represent both in magni-
tude and direction the forces acting at the point A.
To save confusion it is usual, however, to draw a separate
triangle to illustrate these forces. A somewhat different system
of lettering also simplifies the consideration of the examples.
This is known as Bow's notation. In it the two letters denoting
a force are placed one on each side of the line representing the
force, that is, in the spaces between such lines. Thus in Fig. 576
the three forces acting at the point o are referred to as AB,
BC, CA respectively.
9l^.
Fio. 576.— Three Forces acting at
a PoiDt.
Fio. 677.— Triangle of Forces for
Fig. 576.
Example 2. — Given the magnitude (9 lbs.) and the direction
{indicated by the arrow) of AB, and the angles which the directions
of the three forces make with each other , it is required to find the
magnitude and direction of BG and CA when the forces are in
equilibrium.
Draw the line ab (Fig. 577) parallel to the direction of action
of the force AB, .9 units long, and iu the direction a\\o>«i^\i^ Xlfea
312 A MANUAL OF CARPENTRY AND JOINERY.
arrow. From b draw be parallel to BC until it meets ac drawn
parallel to CA. Then the triangle abc is the triangle of forces,
and the direction of the forces BC and CA can be found by
taking the sides of the triangle in order, viz. a to by b to c,
c to a; and these directions give also the directions of action
of the forces represented by the lines parallel to ab, be, and ca
respectively. Thus AB acts from the joint o ; BC acts totpards
o ; and CA acts /rom o.
The following examples show the application of thesa
principles to simple practical ques-
tions.
ExAsfPLE 3.— ^ rope bears a tensile
stress (pull) of 30 cicts. Find the rruig-
nitude of the stress in each of two other
ropes which make an angle of 60" mth
each other, and together balance the
stress in the first rope, supposing the
second and third ropes are equally
stressed.
Fig. 578 shows the application of
the triangle of forces to the solution
of this question^ the answer giving
the stress in each rope as 17*32 cwts.
By going round the sides of the
triangle in order, it will be seen that the force in each of the
three ropes acts from the joint.
Example 4. — A huckling-chain is used to raise heavy blocks of
stone. What is the amount of stress in the links of the chain when
raising a weight of
one ton, if the buck-
ling-chain is : ^
{a) pulled tightly
as in Fig
(b) placed
round the
Fig. 580.
The correct solu- Fio. 579. — stresses in a Buckling-chain when pulled
tion of this question
depends on (1) the weight of the stone ; (2) the angle between
the forces AC and BC.
MECHANICS OF CARPENTRY.
313
The application of the triangle of forces in each case (Figs.
579 and 580) shows that the stresses AC and BC are more than
twice as great when the chain is
fixed as in Fig. 579 as they are
with the arrangement in Fig. 580 ;
or, the tighter the chain — i.e. the
greater the angle between the
forces BC and CA — the greater is
the stress on the links.
ExAMPLB 5. — A triatigular bracket
fixed against a wall, as shown in
^ig. 581, has a weight of 6 ctots. sus-
2>ended from the outer end o. What
■is the nxxtwre aTid amount of stress
'in each of the members oA and oB?
Fig. 582 is the triangle of forces used to determine these
stresses, and is drawn as follows : 1^^ is drawn parallel to and
Fig. 580.— Stresses in a Buck-
ling-chain when placed loosely
round a load.
Savts.
Fig. 681.— Line Diagram of Tri-
angular Wall-bracket.
Fig. 582.— Stress Diagra'ta for
Fig. 681.
Scwts.
Fig. 583.
Fio. 584.
Another form of Wall-bracket with Stress Diagram.
314 A MANUAL OF CARPENTRY AND JOINERY.
represents the downward force (the weight of 5 cwts.) to scale.
From 2, draw 2i3| parallel to 2 3^n Fig. 581 until it meets \fii
drawn parallel to I 3. Then the triangle li2|3j represents the
magnitude of the forces.
By going I'ound the triangle in order as shown by the arrows,
we find that 2 3 acts towards the joint o and is therefore a
compression stress or thrust^ and 3 1 acts from the joint and is
therefore a tension stress or pull.
Fig. 583 shows a somewhat modified design of triangular
wall-bracket, and Fig. 584 is the triangle of forces by which
the stresses in the various members are ascertained.
. / ..
3," ^,
Fio. 685. Fio. 586.
Examples typifying Simple Roof Trusses.
Fio. 587.
Example 6. — What is the nature and amount of stress in each
of the members AB and AC {Fig, 585) caused by the weight o/lO
ciots, acting as shmon?
This example may be taken as typifying a simple kind of
roof-truas with the weight taking the place of the ridge piece.
Re-letter or figure the diagram according to Bow's notation.
"Draw the vertical line 2i3i, equal in magnitude and direction
to the weight 2 3. Complete the triangle by di-awing lines
parallel to the members AC -dud AB, from the points 2i and 3^
respectively. These lines represent the amount of stress along
the members AC and AB. Ou taV\\\^ \\i^ wv^^^ ol \3cvfe t,^\sv.\i^le
MECHANICS OF CARPENTRY.
315
AffZfa.
in order as shown by the arrows, it is seen that 2i3i act down-
wards ; Sjli acts towards the joint A, as does also l^Sj ; there-
fore each member is subject to a compression stress (thrust).
Fig. 586 shows another example of this kind with a much
smaller angle between the forces.
Fig. 587 illustrates a still further example, where the two sides
are of unequal inclination.
Polygon of Forces. — The method of obtaining the resultant
of any two forces acting at a point can be extended to three,
four, or any number of forces.
Example.— 0^, OB, OC, OB, OE, {Fig, 688) represent the
Tnagnitvde and direction of five forces acting at the point 0.
Determine the magnittide and direction of the resultant force.
This problem can be solved
either by an application of the
parallelogram of forces or by a
direct construction.
(1) Determine by the parallelo-
gram of forces, the resultant 01
of forces OA and OB (Fig. 589).
Similarly, determine the resul-
tant 02 of the forces 01 and
DC. Again, OS is the resultant
of the forces 02 and OD ; and
finally 04 is the resultant of
03 and OE. Therefore, 04 is
the resultant of all the original
forces ; or, in other words, a single force equal in magnitude
and direction to the force 04 will have the same effect at the
point 0 as the five forces have when acting together. Since a
force 40 will balance 04, a force represented in magnitude and
direction by the line 40 will, together with the five given
forces, produce equilibrium at the point 0.
(2) The same result may be obtained more simply as follows :
Re-letter the forces as shown in italics (Fig. 589), and then, as
in Fig. 690, draw a straight line al/ equal in magnitude and
parallel to ab (Fig. 589). From b' draw b'c' equal and parallel to
be ; continue the process, taking the forces in order. It will be
found by drawing the closing line of the polygon, that is, by
joining yto a', that a^'a' gives the magnitude and V\\^ dVt^cWvya.
_£'^9lbs
Fig. 588.— Five Forces acting at a
Point
316 A MANUAL OF CARPENTRY AND JOINERY.
of the force required to produce equilibrium. Conversely, aV
is the resultant of all the original forces. By drawing the line
40 through the point 0 (Fig. 589) and indexing it to scale, the
X'
Vui, 5S9. Pio. 690.
Alternate Stress Diagrams for Fig. 588.
required resultant — which corresponds with the one determined
by the parallelogram of forces — is obtained. Its direction is
indicated by the arrow.
9lbs.
libs.
Fio. 601. Fio. 592.
Examples showing the application of the Polygon of Forces.
Fig. 592 is the polygon of forces when two of the forces, he
and de^ act towards the joint (Fig. 591), the magnitude of all the
forces being as in the previous eiLab«i\\fc. \w \iVi\a casA the
MECHAmCS OF CABPENTRY. 317
eqiiilibnint ia determined, and ia ahown by the thick line in
Figa. 591 and 593.
Figa. 588 to 593 nhould be compared carefully.
The polrei™ of fijrcea iiiay he stated as follows ; IT tiro or
more ibrces act at a point, tlien, If atarting' at an; point a Una tM
drawn to represent the magnitude and direction of the fIrEt force,
and ftom tlie point thae obtained anotlier line be drawn ilmilarly
to represent the aecond force, and bo on until lines have been drawn
representing each force, — the reaoltant of all these forces will be
represented by a straight line drawn &om the Blartlng point to the
IMlnt Anally reached
Pol.vj;<nis, [iaralleUigra.iis, or triangles, of forces, when uaed to
determine either the leaultaiit or the eiiuilibrant of stresaea
acting at a point, are called reciprocal diagrams.
Inclined Forces in one Plane but not acting tbroagh one
Point. — The foregoing examples deal only with forcaa which
net at a single given point, and in these cases the resultant a«ts
at the same poiiit. When all the forces do not act at the same
point, the magnitude and direction i>f the resultunt is obtained
as in previous examples, i.e. by di'iwing the recipivical diagram ;
the line of action, however, still remains to be determined. To
determine this line of action, it is necessary to draw what is
known as the fDnloular or llnlc polygon. The method is as
follows ;
ExAMrLB.— Ze( X, Y,Z(Fig. 593) be three forces in the tame
pla/ie and of the magnitude and direction shovm. It it required
to find the magnitude and the line of action of the retultaiU
/or™.
Re-letter the forces abed aeooi'ding to Bow's notation (p. 31]),
and draw the reciprocal diagram a'b'c'd' ; the line a'd' which
closes the figure represents the magnitude of the resultant. To
obtain the actual line of action of the resultant, tuke any point
or pole 0 and join a'O, b'O, c'O, d'O. The figure thus obtained
ia called the polar diagram. The funicular polygon is now
lionstructed by drawing.— anywhere in the space ft— a line 1 3
parallel to b'O and intersecting the forces .1' and T at 1 and 2
•■eapectively. FroTii 2 draw 2 3 parallel to e'O, intersecting the
force Z in 3. Through 1 draw 1 4 parallel to a'O, and through
3 draw 34 parallel to d'O. Through the point of intersection 4,
ixyir a lino g parallel to a'tf". R is the requ^Teii Ima cA w
318 A MANUAL OF CARPENTRY AND JOINERY.
of the resultant of the three given forces, and its magnitude is
represented by the length of aid.
>j \
Pio. 595.— Simple Lover.
Fio. 598.
Method of determining the Resultant of three Forces which do not
act at the same Point.
Parallel Forces. — In addition to forces acting in the ways
already explained, it is necessary to consider a few examples of
parallel forces. (These must not be mistaken for those dealt
with by the parallelogram
^ of forces, as they are en-
tirely different. )
In all the examples of
parallel forces now to be
considered, the forces will
act vertically. As these can be shown easily both graphically
and arithmetically, each example will be worked out by both
methods.
The simplest examples of the equilibrium of parallel forces
are found in the use of levers. The lever shown in Fig. 595 is a
straight bar resting on a triangular block, F^ called a ftQcroxn.
At the ends A and B of the lever, forces P and W respectively
act vertically downwards. It is plain that forces P and W will
tend to rotate the lever in opposite directions around the fixed
point F. The tendency of either force to rotate the lever is
called the moment of that force ; it is measured by the product
of the force into, the perpendicular distance (called the arm of
MECHANICS OF CARPENTRY. Sid
the force) of the fixed point from the line of action of the force.
Wlien tlie two moments are equal tUe lever is in equilibrium. The
conditions of equilibrium therefore are :
PxAF=WxBF.
If ^i^be 6'', BFhe 2^, and W=9 lbs, then P will require to be
9x2
=3 lbs. : the moment of each force being 18 inch-lbs.
Since moments are always expressed in terms of the product
of a force and a length, both these factors enter into every
statement of the magnitude of a moment. If the distances be
expressed in feet, and the forces in cwts., the moments will, of
course, be expressed in ft. -cwts., and so on.
Example 1. — A horizontal bar 3 ft. long tias a weight of^ lbs.
at one end, and of 4 lbs, at the other end {Fig. 596). Find the
point at which the bar must be
supported so that it will rest hori- A JB
zontally. {Neglect the weight of the 'jL ^/ J
bar.) ^^ O
Arithmetically. — Since the lever ^iq. 596.
is in equilibrium, the total down-
ward force of 6 lbs. is balanced by an upward force (reaction)
of 6 lbs. at the unknown point of support, and the moment
of the upward reaction, about any point, is equal to the sum of
the moments of the downward forces about the same point.
Consider moments about A :
Moment of weight at 4> about ^, = 2x0.
„ „ „ „ B „ A^^^xAB.
„ reaction about ^ = (2 + 4) x ^ X
.-. 6x^Z=(2xO) + (4x^5);
/. 6^.r=0 + (4x3);
/. ^Z=J^ = 2feet.
Graphically. — In the consideration of these forces graphically,
the polygon of forces becomes a straight line. A polar diagram
and a funicular polygon are required.
Fig. 597 shows the bar with the weights suspended. Letter
the forces AB and BG. The polar diagram is drawn as follows :
Draw to a suitable scale, a vertical line ac^ 6 units long — equal
to the sum of the weights. From any point 0 which may be at
any convenient distance from ac^ draw Oa, 06, and Oc. To
construct the funicular polygon, draw, in the ap^e^ B, lli
320 A MANUAL Ot' CARPENTRY AND JOINERY.
parallel to bo. From 1 draw 1 S parallel to aO, and from ^ draw
2S parallel to Oc, and produce it to intersect IS in 3, Then the
vertical line drawn through the point 3 will give the position
of the fulci'um. If the distances from this point to the points
of application of the weights be measured, it will be found that
,,,,^
Fig. 597. — Loaded Beam, with Stress Diagrams.
they are in inverse proportion to the magnitudes of the weights,
and that the weight on the right hand side of the fulcrum,
multiplied by its arm of leverage, will be equal to the weight
on the left hand side, multiplied by the arm of leverage on
that side — the arms being one and two feet respectively.
Example 2. — Four weights of 2, 3, 6, and 4 Ihs. respectively
hang on a bar as shown in Fig. 598. Determine the point at
which the bar must be supported
A B C D to rest horizontally, the weight
' i J, i.-^'.L-^-'-A^ ^^ ^^^. ^^^ ^^^^^ neglected.
A ' A r\ A Arithmetically. — Let the re-
ztbs. 3lbs Slbs. 4ibs. quired point of support be
Fig. 598. denoted by the letter X.
When the bar is in equili-
brium, the sum of the moments about A of the downward
forces, must be equal to the moment, about A, of the upward
reaction at the point of support.
.*. the downward moments about A
=(2x0) + (3x7) + (6xll)+(4xl6)
= 0 + 21 4- 66 + 60 =147.
MECHANICS OF CARPENTRY.
321
The moment about A of the upward reaction
= Sum of all the weights xAX
=(2 + 3 + 6 + 4)x^Z=15^Z;
15^Z = 147;
.-. ^Z=V^=9| feet.
Graphically, — Draw the vertical line of loads ea, representing
to scale the sum of the weights as shown (Fig. 599). Construct
the polar diagram by drawing from any point 0 the lines eO,
dO^ cO, bOj and aO. To draw the funicular polygon, draw
vertical lines under each weight, and — starting anywhere in
Pig. 599.— Loaded Beam with Stress Diagrams.
the line of the first weight as at 1 — draw in the space B a line
1 2 parallel to Ob ; in the space C draw 2 3 parallel to Oc ; in the
space D draw 3 4 parallel to Od. Through 4 draw 4 5 parallel to
eO and through 1 draw 1 5 parallel to Oa. The vertical line
drawn through the point 5, where these two lines meet, gives
the position of the point of support.
Although the application of the lever as a tool or machine is
an everyday occurrence with the workman in such appliances
as the turning bar of the bench-vice and sash- cramp, the screw-
driver, brace, pincers, claw-hammer, grindstone, treadle lathe,
mortising-machine, etc., the detailed consideration of each of
these cannot be entered into for want of space. The following
examples involving the use of the crowbar will suffice further
to illustrate the principles involved.
M.C.J. X
322 A MANUAL OF CARPENTRY AND JOINERY.
Example 1. — What f wee miMt be exerted at one end of a crow-
bar 6 ft. lonff, to raise a weight of 10 cwts, at the other end: the
bar resting on a fulcrwm 9"
^-MfOvtn ^ f'om the weight, {Neglect
W 6ft \y^ the weight of the crowbar,)
^yg^f ^ Let AB (Fig. 600) be
Pio. 600. the bar 6 ft. long, and F
the fulcrum at 9" from A.
Consider moments in inch-lbs. about F, Let x he the
required force.
Moment of 10 cwts. about F=9x 10 x 112 inch-lbs.
Moment of x about F= BFx x={*72 - 9) x ar=63 x x inch-lbs.
9x10x112 ,^. ,,
.-. x= ^_ = 160 lbs.
bo
Example 2. — A man weighing 140 lbs. is iising a crowbar b ft.
long. What rmist be the position of the fulcrum to enable him to
balance a weight of 1260 lbs. at the other end?
Let AB h% the length of the bar; i^ the position of the
fulcrum ; and x the length of the long arm in inches ;
then (60 - x) is the length of the short arm in inches.
Taking moments about F^
140^17=1260(60-07);
140.r=75600-1260.r;
14007 -fl 260a: = 75600;
1400a' =75600;
.'. x=-^rjj^=b4: inches = 4' 6" = length of long arm.
Example 3.—^ P^onnih
lever 7 ft. long is ^^CUUWs.
used as shown in j>---^ — - 7 f^ •-• -•-«|
Fig.^Ol. If a force ^ J2'*
o/200 lbs. i^ applied F,o (joi.
at P in the direction
of the arroWy what weighty placed at a point 12" from the fulcruniy
can be raised ?
Taking moments in ft.-lbs. about F,
irxl=200x7;
.-. Tr= 1400 lbs.
Loaded Be^^ms. — The determination of the proportion of
the totsl weight carried by each aw^p^port of a loaded beam —
MKCHANIC.4 OV CARPENTRY.
in other words, the upwai-d leaction of eiich support which, is
necessarj to maintain equilibrium — aflbrds a good practical
ejtaniple of the theory of parallel forces.
Example 1. — A beam rests upon aiipporls placed 8 feet apart^
A weight of 12 lbs. is placed on the beam at a distance of2ft.frm
lAe right-liand support. What proportion of the iceighl is carriei
by each of the supports, the toeight
of the beam being neglededf •slit.
Arithmetieallg. — In this case i ■ ^
(Fig. 603) the downward force ^^■■"■*' £"^^
(weight) of 12 lbs. must be Fid. eai!,
balanced by upward forces (re-
actions) at the points of support, reapectively equal to tbf
pressure at these points, and together equal to 12 lbs. ; and the
raoments of the upward foi'cca abiiiit the point c must be equal
.■. Reaction at yl xJc^IleactioQ at BxBc,
i.e. Reaction at A : Reaction at B :: Be: Ac,
Simi of reactions „, ,„ , ...
at ^ and 5 ■■■ B<:-.(.Bc+Ac)*
tA •.\2a)B.::Sc:AR
general terms aa follows ;
Distance of that ^ , ,
load from : ^"^th betwe
otl.t-r end '"'PP"^^'
Pressure on J : 12 lbs. : : rB : AB ;
ISxffi 12x2
r Reaction at A :
This n
Pressure on one end that
caused by any load ' load "
therefore
. Press ui* oi
J = "^
= 3 lbs.
Similarly, Pressure on B
]2x^e 12x8
AB
8
lbs.
Graphically.- -Tig. 603 shows the beam and supports with tb
load in position. The polar diagram is drawn as follows ; Ura*
a vertical line ab, representing the weight (12 lbs.) to a suitabhi
scale. From any point 0, which may be at any convi
diaCanee from ab, draw the ti'iatigle Oah. Draw as in the figure
a vertical lino directly under the load, and one under eacfi
point o&Bupport, as 2, x, y. Letter the load AB, and the space
between the supports G. These letters can now be used to
'(euclld, Bau.
., Proi>a.
324 A MANUAL OF CARPENTRY AND JOINERY.
denote the reaction at each point of support — i.e, the upward
force required to maintain equilibrium — which is equal and
opposite to the pressure exerted on each support by the load.
Anywhere in x^ as from 1, draw, in the space A^ a line 1 2, parallel
to aO ; from 2, in the space B, draw 2 3 parallel to hO. Join
1 3, and through the pole 0, draw Oc parallel to 3 1. Then ac
(on the vertical line of loads ah) represents to scale the pressure
jzlbs.
Fia. 603.— Loaded Beam, with Stress Diagrams.
on the left-hand support, and cb to the same scale represents
the pressure on the right-hand support.
As the reaction at each end is equal in magnitude and op-
posite in direction to the pressure, ac gives the amount of the
reaction AG, and he gives the amount of the reaction BC ; and
the sum of the reactions— both acting upwards — is equal to
the total weight (12 lbs).
Example 2. — A heam is loaded as shown in Fig. 604. Deter-
mine the reaction at each end, that is, the upward force required
at each point of support to maintain equilihrium.
Arithmetically :
Reaction at ^ due ^ ^^ ^^ ^ ^ ^ ^^ ^ ^ ^
to weight at (7 %
Reaction at A due wt. at (7 x CB_5x 13
•• to weight ate " AB ~ 16 '
MECHANICS OF CARPENTRY.
325
Similarly,
Reaction at A due _ wt. at 2) x DB _ 7x9
to weight at i) ~ AB "16*
. , Reaction at A due _ wt. at ^x EB _ 2x2
to weight at ^ ~ AB ~ 16 '
The total reaction at A
is equal to the sum of the
partial reactions as shown
above ; or it may be ob-
tained directly thus :
Total reaction at A
, O Q_
CD
7' *-
E
ZQftt.
Fia 604.
(wt. at Cv. CB) + (wt. at DxDB)+(wt. a.t Ex EB)
AB
_(5xl3)+(7x9)+(2x2)_132_ ,
- ^g T6 ~^* ^ ^'
Similarly,
Total reaction at B
(wt. at Cx (7il) + (wt. at Z)x7)^)+(wt. at Ex EA)
AB
(5x3)+(7x7)+(2xl4) 92 ., ^
L\^/l ^lO' ^05. — Loaded Beam, with Stress Diagrrams.
Oraphically. — Construct the vertical line of loads, re()resent-
ing to scaJe the sum of the weights aa sbowii m YV^. ^Qf^. ^Vs.
^
tb.
326 A MANUAL OF CARPENTRY AND JOINERY.
the pole 0, and draw the dotted lines Oa, Ob, Oc, Od. Letter the
loads and draw a dotted vertical line directly under each load
and under each support as shown. From any point in the
first line, draw in the space A, a line 1 2 parallel to aO ; from
2 draw 2 3 parallel to bO; from 3 draw 34 parallel to cO] | ^^
and in the space Z), from 4 draw 45 parallel to dO, Join 1
to 5, thus completing the funicular polygon. By drawing a
line parallel to 5 1 — the closing line of this polygon — through
pole 0, and meeting the vertical line of loads at e, it is found
that ea equals the reaction EA, and ed equals the reaction ED ;
they are together equal to the sum of the weights in the beam.
Example 3.^ — A beam weighing 6 cwts. is loaded as shown in
Fig, 606. Determine the reaction at each end necessary toprodv/ce
equilibriwm,
6G¥tg sOnUs. ^Ctufta. acirta. .rjrru xu • Ui. r «
O C) r^ r\ When the weight of ^
\ "~1.. uniform beam is to be
%A C J) £ P ^ considered, it may 1l>*
taken as actinsr half-w£U^
Fio. 606. ■• ^ xi^ . A
between the supports, 2X^^
thus adding half its weight to each support. With this diff!^^'
ence the method used is as in the previous example. Fig. 6^^
shows the graphical solution.
Stress Diagrams for Roof Trusses.- Figs. 608 to 617 sh
an application of the foregoing graphic methods to the de
mination of stresses in roof trusses. Fig. 608 is a line diagra
of a king- post truss loaded in the usual way. It must
noticed that the lettering is arranged so that every member
indicated by a letter on etich aide. It is first necessary •^
determine the amount of weight carried by each point of su^ 'P'
port. This example is simplified by the symmetrical loadin^ ^^*5
as one half the weight is cai-ried by each point of suppo:
When this is not the case, the proportion of the weight carri
by each support must be determined first, by a consideratic^^^^*^
of parallel forces, as in earlier examples.
It is usual when determining the stresses of such a truss, W^ .
draw the stress diagram, shown in Fig. 613. Tliis diagram ^^
a combination of Figs. 609 to 612, which are only drawn
separate figures to assist in understanding the question moi
clearly.
Fig. 609 is the polygon of forces for the joint (1) at the fo
MECHANICS OF CARPENTRY.
327
ihe principal rafter on the left. Four forces act at the point :
' downwards, BN the principal rafter, NG the tie beam, and
upward force, AG — the reaction at the point of support.
these four forces the amounts of two, AB and AG, are
)wn ; it is required to determine the nature and amounts of
! stress of BN and of NG when acting at the angles given.
6 arts SC^fts 4-0¥ts. 3C^ts.
A mB m C mD ® E
■ • ^ V i I— — — ^^— ^"'^ /^ V
/U. FiQ. 607.— Loaded Beam, with Stress Diagrams.
IJommence Fig. 609 by drawing ah equal to AB^ and ag equal
AG^ the upward force. As these two forces are in the same
light line, and in opposite directions, their resultant is the
3 hg. From h draw hn paiallel to BN ; and from g draw gn
•allel to GN until hn and gn meet. Then hng is the polygon
triangle in this case) of forces acting at the point ; and hn
1 ng represent the amount of stress in the principal rafter and
•beam respectively.
rhe direction of the stress is found by taking the forces
order : thus, gh acts upwards ; hn acts towards the joint.
328 A MANUAL OF CARPENTRY AND JOINERY.
Fio. 609.
Fio. 608.
t
i
t
(i
0
ar
]\
2i
^^
!(»'
\o
Fio. 613.
-H^
Fio. 611.
Line Uiagrani of King-post Truss, with Stress Diagrams.
MECHANICS OF CARPENTRY. 329
therefore this member is in compression ; ng acts from the
joint, which indicates that the tie-beam is in tension.
At joint (2), four forces act, namely, BG, BN, CM^ and NM,
The two known forces are BC acting downwards and BN
towards the joint. For the magnitude of the stress on BN has
already been found, and its direction of action at joint (2) is the
opposite to its direction at joint (1). Fig. 610 shows the appli-
cation of the polygon of forces to this joint. In it, he and hn
are drawn equal and parallel to BC and BN respectively ; and,
by drawing nm parallel to NM and cm parallel to CM^ the stress
diagram is obtained. This shows that the stress in CM, the
upper part of the principal rafter, is much less than in BN, the
lower part. By tracing the polygon, it is found that he acts
towards the joint, cm towards the joint (therefore CM is in
compression), mn towards the joint (compression) and nh
towards the joint (compression as in the previous figure).
At joint (3) there are four forces, i.e. CM, CD, DL, ML, acting
as shown. Of these four forces the two CM and CD are known.
Since the amount and nature of the stress in any member must
be the same at any intermediate point between the joints, the
stress in CM acting upon joint (3) must be as determined by
the diagram for joint (2). Fig. 611 is the stress diagram ; cd is
drawn parallel and equal to CD ; cm parallel and equal to CM ;
ml and dl are drawn parallel to ML and LD respectively until
they meet. Taking these forces in order, cd is towards the
joint, DL towards the joint (compression), LM is from the joint
(tension), and MC towards the joint (compression).
The tension stress in LM is caused by the struts MN and
LH, which transfer part of the loads BC and DE respectively
to the foot of the king-post. If no struts existed in this truss
there would be no stress in ML.
Joint (4) has five forces acting, each one of which has already
been determined, since the stress diagrams for one side of the
truss are in this example applicable to each side. For example,
the diagrams showing the stresses in the joints (1) and (2) are
applicable to (6) and (5) respectively. An examination of Fig.
612 will show that gn is |>arallel and equal to GN ; nm is
parallel and equal to NM ; Im is parallel and equal to LM ; and
Ih being drawn parallel to LH meets mn in n, whilst hg is equal
to 7ig. The diagram therefore shows the stress in each of the
five members.
330 A MANUAL OF CARPENTRY AND JOINERY.
In Fig. 613, which is the complete stress diagram for the
members of the truss, the lettering is identical with that in each
Fio. 6H.
Fio. 615.
^ f W
Fio. 617.
Types of Roof Truas. with Stress Diagrams.
of the separate Figs. 609 to 612, and will be easily understood
from them.
Fig. 614 is a line diagram of a queen -post roof truss, and
MECHANICS OF CARPENTRY. 331
Fig. 615 is the stress diagram of this truss. Similarly, Figs.
616 and 617 are respectively the line diagram of and the stress
diagram for, a composite roof truss, sometimes named a German
truss. The detailed explanation already given will enable the
figures to be understood.
STBENQTH OF WOODEN BEAMS.
For the purpose of calculating the carrying capacity of
"wooden beams, it is necessary to notice the nature of the
stresses to which they are subjected, as well as the manner in
T^hich they are loaded, and the arrangement of the load.
Stress and Strain. — When a weight, or other force, acts
upon a beam, it tends to change the shape and size of the beam.
The force is technically called a stress, while the change in
"mn.
VrTfTTT
Fio. 618. — Bcarn cut to illustrate Stresses.
shape or size is called a strain. When a beam or girder, sup-
ported at both ends, is loaded, the upper part tends to shorten.
The lower fibres, on the other hand, are in a state of tension, as
they tend to stretch. The force acting on the upper fibres of
such a beam is therefore a coxx^ression stress ; that on the lower
fibres is a tension stress.
The existence of these stresses may l)e made very apparent
either by making a saw-cut across, or by actually cutting out a
wedge-shaped piece from, the uiiddle of a beam of wood for half
its depth, as shown in Fig. 618. On resting the beam on two
supports with the cut edge uppermost, and then loading it, it
will be seen that the saw-cut closes. This shows that the fibres
on the upper side are in a state of compression. If the same
beam is now turned over so that the saw-cut is on the lower side,
and again loaded, the tendency is for the cut to open, thus
showifig that the fibres on the lower side are in a state of
tension.
Shearing Stresses. — A shearing stress is one which gives
the fibres of the wood a tendency to slide over one another.
A shearing stress may be either in the direction of the fibref
332 A MANUAL OF CARPENTRY AND JOINERY.
at right angles to them. To illustrate a shearing stress in the
direction of the fibres of a beam, imagine the beam cut into a
number of boards ; place these on the top of each other in the
Fio. 620. — To illustrate Shearing Stress across the
Fibres.
Fig. 619.— To illustrate Shearing Stress in the direction of the Fibres.
position of a beam resting upon supports at each end, and place
a load in the middle. The result will be that the beam will
bend, as shown in Fig. 619, and the boards will slide over
each other. A shear-
ing stress across the
fibres of a loaded beair»-
can be illustrated by
taking a bar of soap^
or some such sofO
material, resting it upon supports, and loading it. . The result>
will be as shown in Fig. 620.
Methods of Arranging Beams.— The nature and amount of
stress in the fibres of a loaded beam depend upon the way the
beam is supported and on the arrangement of the load. Thus
a cantilever is a beam with one end only secured upon a support,
the other end overhanging. The
load upon a cantilever may be a
concentrated load at the outer
end, as in Fig. 624, or the load
may be anywhere between the
outer end and the supported
end ; a number of loads of vary-
ing weights may be distributed
over the length ; the load may be a uniformly distributed one
extending over the length of the beam, or it may be a com-
bination of a concentrated load and a distributed load. A
cantilever loaded in any of the ways just described has the
fibres in the upper edge in a state of tension, those in the
lower half being in compression (Fig. 621).
A beam supported at both ends may be loaded in any of the
ways described for the cantilever, with the result that the
stresses will be as shown in Fig. 622 ; i,e, the upper part will
k.y^
Tension
Sfsmm
CompressVMi -
3
- .J
Fio. 621. — A beam fixed as a
Cantilever.
STRENGTH OF WOODEN BEAMS. 333
be in compression, and the lower half in a state of tension.
The stresses in the various parts of a loaded beam which has
the ends fixed differ from tliose of the beam which simply
rests upon supports. They are illustrated in Fig. 623, which
shows that for a distance of about one-fourth from each end
the beam takes the form of a cantilever, and has the fibres in
the upper half in a state of tension and the lower fibres in
compression. The remainder of the beam has the upper fibres
Compresajjorv
I
Fio. 622. — Beam supported at both ends.
in compression and the lower part in tension. The neutral
axis of all these beams is in the centre of the depth. If a long
beam has intermediate supports as in Fig. 623, it may be
regarded as being "fixed" at the points of intermediate
support.
Bending Moments. — For the purpose of making comparisons
of the relative strengths of loaded beams, a further consideration
of the " moment of a force " is necessary. Since the tendency
C'-- ■
i — ^r r
-i— :l^-;■--^^-:^-
\
Fio. 623.— Beam fixed at the ends.
i
to bending, to which a given beam is subject at any point,
depends upon the moments of the stresses about that point, it is
obvious that the relative strengths of beams may be measured
in terms of moments. The bending moment at any given section
is the algebraic sum of all the external forces acting on one side
of the section. Since it is at the point where the greatest bend-
ing moment occurs that the beam is subjected to the greatest
stress, it follows that it is of some importance to be able to
determine the bending moment of beams loaded under different
conditions. The bending moment — like other moments — must
always be expressed in terms of a length and a force.
334 A MANUAL OF CARPENTRY AND JOINERY.
Example 1. — A cantilever carries a load of 6 tons at its outer
end, which is 5 ft, from the supporting wall. Determine the maxi-
mum bending moment, and also the bending mom£nt at 2 ft. from
the vxill.
The greatest tendency to bending will be at the point of
support, i.e. at a distance of 5 ft. from the load.
.*. Maximum bending moment = 5 *x 6 = 30 ft.-tons.
Bending moment at 2 ft. from the wall {i.e. 3 ft. from the load)
= 3x6 = 18ft.-tons.
The bending moment at any distance from the load may be
determined graphically
, I J ft . j^ by drawing, as in Fig.
; i STon&^k 624, a vertical line AB
f^""^ 5 J 30 units long (represent-
C ing the maximum bend-
ing moment) under the
point of support A {i.e.
the point where the
bending moment is a
Q^**^ maximum), and joining
BC. Then the bending
Fio. 624.— Side Elevation of a Cantilever with nioment at the point a
a Concentrated Load at the outer end. .1, i -, •,
will be represented by
the length of ab drawn parallel to AB.
Example 2. — A cantilever projects 4 ft. and carries a uniformly
distributed load of 8 ciuts. along the upper edge. Determine the
maximum bending moment, and also draw a diagram from which
the bending moment at any section along the length of the cantilever
may be determined.
A load arranged as shown in Fig. 625 is equivalent to a con-
centrated load of 8 cwts. acting in the middle of the length, i.e.
2 ft. from the point of support. The maximum bending moment
will therefore be 8 x 2 = 16 ft.-cwts.
Fig. 625 is the diagram from which the bending moment at
any section may be determined. The load is supposed divided
into 4 equal parts, and the bending moment due to each part
is drawn to scale on the vertical line AE. The weight of Z
acts at 3' 6" from A, and the maximum bending moment due
to ^=2x3*5 = 7 ft.-cwts. Draw AB 1 units long. Similarly,
STRENGTH OF WOODEN BEAMS.
335
Caiitilevei' with a distributed Load.
the maximum bending moment due to F=2 x2*5 = 5 ft.-cwts.,
and ia represented by BC ; maximum bending moment due to
X=2x 1*5 = 3 ft.-cwts., represented by CD ; maximum bending
moment due to If =2 x 0*5 = 1 ft.-cwt., represented by DE. The
maximum bending
moment due to the
total load is therefore
7 + 5 + 3 + 1 = 16 ft.-
cwts., and is repre-
sented by AE. Draw
a vertical line through
the centre of each part
of the load, and com-
plete the triangles
AaB, BbC, CcD, DdE.
Draw an even curve
touching the lines Ed,
Dc, Ch, Ba. This curve
is a parabola. The
bending momeiit at any
section P is represented
by the leiicfth of the vertical line PQ (netting the parabola at Q.
The following formulae are used for determining the relative
bending moments (and therefore the relative strengths required)
of beams loaded in various ways. In each case Z=the length
bf the beam and W= the weight of the load.
Maximum
Bending Moment.
Cantilever fixed at one end and loaded)
at the other end (Fig. 624), J
Cantilever fixed at one end and loaded\
with a uniformly distributed load, /
Beam supported at both ends and\
loaded with a central load (Fig. 626),/
Beam supported at both ends and
loaded with a uniformly distributed
load (Fig. 629),
Beam fixed at both ends and loaded 1
with a central load (Fig. 628), J
Beam fixed at both ends and loaded 1
with a uniformly distributed load, /
WL
WL
2
4
WL
8
WL
8
WL
12
Relative
Strength.
1.
2.
4.
8.
8.
12.
336 A MANUAL OF CARPENTRY AND JOINERY.
Figs. 626 to 629 show beams loaded in various ways, and serve
to illustrate. the method of determining graphically the bending
moment at" any section of the beam.
It will be noticed that the maximum bending moment of
a beam supported at each end is in each case in the line of the
load, and with a central or an evenly distributed load is at
the middle of the length of the beam.
Fig. 626.
Fia. 627.
iLda
Pio. 628. Fia. 629.
Examples of Loaded Beams, with Bendiug Moment Diagrams.
Calculation of the Transverse Strength of Wooden
Beams. — Other things being equal, the strength of a rectan-
gular wooden beam is directly proportional to the breadth in
inches multiplied by the square of the depth in inches, and
inversely proportional to the length in feet. Of course the
nature of the material is also an important factor, since
timber, even of the same kind, varies in strength to a con-
siderable extent. Each beam therefore has what is called a
natural constant, which must be considered in the calculation
of its carrying capacity. To obtain this constant, it is usual to
take a bar of similar wood, 1 inch square in section, and long
enough to allow of its being placed on supports 1 foot apart.
The constant is the weight of the central load, which is just
sufficient to break the bar. The constant may be expressed
STRENGTH OF WOODEN BEAMS. 337
in lbs., cwts., tons, etc., and the carrying capacity will always be
in the same terms. The following constants (in -cwts.) may
be adopted for the purposes of calculation : oak, asK and pitch
pine, 5 ; red deal, red pine and beech, 4 ; white deal and yellow
pine, 3.
Another important consideration is the ratio which the
breaking load of a beam bears to the " safe " load. This
ratio is called the factor of safety, and its value depends upon
whether the load is a live — a constantly moving — load, or a dead
(i.e., a stationary) load. The factor of safety for a dead load is
usually taken at 5, which means that the safe load upon a beam
must not exceed one-fifth of the breaking load ; the factor of
safety for a live load is often taken at 10.
hd'^c
For beams supported at both ends the formula Tf =— ^ may
be used for the purposes of calculation when :
ir= breaking weight or maximum carrying capacity of a
centrally loaded beam, expressed in the same terms
as the constant,
6= breadth of the beam in inches,
0?= depth of the beam in inches,
L = length of the beam in feet,
c=the constant, found by experiment as described above,
and expressed in terms of lbs. or cwts.
To illustrate the above formula, take two pieces of the same
liind of wood say 7 ft. long, 6 in. wide and 2 in. thick. Place
one of these pieces flat, and the other one on edge, the distance
\)etween the supports in each case being 6 ft. As the constant
is the same in both (say 5 cwts.), the carrying capacity of each
od^c
will be expressed by the formula W^=— i^;
for the flat beam, W= ^J^l2^^ = 20,
for the one on edge, W= = 60 ;
and the relative strengths will be as 20 : 60 or as 1 : 3.
When it is necessary to find other terms than W^ the equation
r TO
Tr=— =r^ may be expressed as follows :
Id^c, WL, WL_ ^_JWL. WL
^ — w "'cP^' "^'bc' "^'y be ' "' b(P-
338 A MANUAL OF CARPENTRY AND JOINERY.
The value of W for a distributed load is twice that for a
concentrated load, i.e. W= —j — . When the ends are fixed the
carrying capacity is increased by about one-half.
For safe central loads the formula ^=-7^ is used : F being
the factor of safety.
Example 1. — Find the maadmum carrying capacity of a
centrally loaded wooden beam of pitch pine^ ^^ ft' long (12/5.
between the supports), 10 in. laide, and 6 in. thick, (1) when placed
on edge ; (2) when placed flat. Assume a constant of b cwts.
Applying the formula
>r =— J-, (1) W= _ - - =250 cwts. when on edge.
(2) W= =150 cwts. when placed flat.
Example 2. — What would be the maximum safe load to which
the beam in Ex. 1 onay be subjected (1) as a central loa>d; (2) as a
uniformly distributed load?
Formula for safe central load using a factor of safety of 5, is
Safe central load =-7-7;^
6x10x10x5 ^^ ^ r 1 J
- ^ 50 cwts. for beam on edge,
12x5
or = z-^r — r = 30 cwts. for beam placed flat.
Iz X D
Formula for safe uniformly distributed load, again using
factor of safety of 5, is
Safe distributed load= ^w-
2x6x10x10x5 ,^ . . , ,
= ^jo — e =100 cwts. for beam on edge,
2x10x6x6x5 ^^ , . ,
or = zrz. — = 60 cwts. for beam placed flat.
iz X 5 *^
Example 3. — Find the breadth of a beam of oak resting upon
supports 18 feet apart, the beam being 12 in. deep, to carry
safely a uniformly distributed load of 5 tons. Constant 5 cwts.
Safe distributed load, W= ;
. jr£j'^(6x20)x 18x5^25^
•• %d?c 2x12x12x5 4 *'4 '"<=nes.
STRENGTH OF WOODEN BEAMS. 339
Example 4. — A beam of red or yellow deal 20 ft. long
{between supports), and 10 in. broad has to cairi/ safely (I) a
central load, (2) a distributed load of 4 tons. What must be the
minimum depth of the beam in each case? {Constant 4 cwts.)
With a central load d^ = — ^ — ;
be
/. ^= V-&^ = V-^0~x4~ =^200=14-14 inches.
With a distributed load
.'fWLF ^/80x20x5 ,—- _. ^
^=V-267 = V2xl0x4=^^Q^^ = ^Q^^"^"^'
Example 5. — What size of beam is required to carry safely a
central load of ^b cwts. over a \0 ft. span; the depth and breadth
of the beam being in the proportion of*l\hf {Constant 5 cwts.)
b=^^d;
WLF
d^b =
c
t.tS. U/ . = CI' —
7 C
bd^^ WLF
7 ~ c
„ "JWLF 7x35x10x5 ,^
(P= — z = z — = — =490.
5c 5x5
c?= V490= 7-88"= nearly 8".
, 5 X 7-88 . ^ . ,
.*. 0 = — = — = 5'6 inches.
The strength of flitched girders (p. 162) may be calculated by
considering the wooden beam and iron flitch separately. The
thickness of the flitch is usually about ^ that of the wooden
beauL The constant for wrought iron is 25 cwts.
Deflection. — In arranging beams it i.s necessary to consider
not merely the strength of the beam, but also its liability or
otherwise to be bent out of shape — or deflected — by the load
placed upon it ; since a beam which is overloaded and bent to a
large extent has the fibres strained and therefore permanently
weakened. The resistance which a beam offers to deflection is
called its stifEiiess. It should be noticed that the "strongest"
beam is not necessarily the " stiff'est," nor the stifi*est beam the
strongest.
340 A MANUAL OF CARPENTRY AND JOINERY.
It is of importance to be able to determine the cross-sections
of the strongest and the stiflfest beams respectively which can be
cut from a given log.
Fio. 680. — strongest Beam from a given
Circular Section.
Fio. 681.— Stiffest Beam fromaglTen
Circular Section.
Suppose the log is of circular cross-section.
(a) To jmd the cross-aection of the strongest beam, — Draw a
diameter AB (Fig. 630) and divide it into 3 equal parts at 1
Fio. 632. Fio. 633.
Arrangements of Pulleys and Weights.
and 2. From 1 and 2 draw perpendiculars to ^^ cutting the
circumference at C and D respectively. Join ACBD. The
rectangle A CBD is the section required.
{h) To Jmd the cross-section of the stiffest beam, — Divide the
MJlLIfyS.
Ml
diameter AB (Fig, 631) into 4 equal parts at 1, 2, 3, and draw
IC and 3Z) perpendiaular to ^B, and (;utting the eireumference
in C and D respectively. The rectangle AVBD is the section
miuired. ^ ^
Since the strength of a beam ia proportional to —f., and the
value of this fraction increases aa d increases when bd (i.e.
the sectional area) remains constant, the Htmngeat heain of any
given sectional area would l>e that of greatest depth if the ten-
(iencj to buckling could be avoideil. In: the case of floor joistg the
i-atio of depth to hreadth is often aa 3 : 1 or even 4:1, and the
tendenoy to buckling ia overcome by strutting. The strongest
beam ia that which has the depth to the breadth as 7 : 5.
P10.6M.— T«o-t
a. 63S.— ThrH-Shuvidd FuUej mock.
Pulleys. — It ia necessary to consider one or two Bimple
arrangementa by which pulleys are used fnr hoisting purposes.
In the following examples the friction will for the aalte of
ainiplicity lie neglected, although in practice it must be taken
Fig. 632 illustrates the simplest application of
It ia plain that when the forces acting on the
n equilibrium they ai'e equal, and the only advantage
n the change of direction of the force required to
balance If. Therefore in this example P= IF.
In Fig. 633 the force balancing P is the tension of the cord A,
which is equal to tlirit of J3. The *"»i of theae two equal tenaiona
is plainly equal to the weight W. Therefore -P=-h"i ^^^ ^^''
mechanical advantage ia 2.
Figs. 634 and 635 are illustrations of a two- and a three-
iheaved pulley block respectively. By arranging puileya aide
the pulley,
pulley ai
342 A MANUAL OF CARPENTRY AND JOINERY. I
by aide in this manner, and using a combinatioa of two aiinilar '
blocks as in Fig. 636 a niecLanical advantage equal to the
number of pulleys around which the rope pasaea ia obtainei
In other worda, the power required is equal to the weight
raised divided by the number ot pnileja
around which the rope passes. Thus witt
3 pulleys in each block there will be aia
cords, and the power required to balance
a weight of 18 cwta. will be 18-H6 = 3cwtfl.,
plus the force required to overcome frictioD
Specific OraTity.^me apecUc giavi^,
or relativa density, oT a body is tha ratio of
tbe welg:ltt of that body to the weight of »
equal Tolnme of water. Thua a block of
wood weighing 40 lbs. per cubic toot has s
specific gravity of g=;^=0'64 (aince a cubic
foot of water weighs 62'5 lbs.).
When a body floats in water, and is there-
fore in equilibrium, the weight of the body
is balanced by an equal upward reaction, the
weight ot the water displaced being equal
to the total weight ot the floating body.
ExAMFLK. — A block of wood 9"x9"x9",
floats in water with its upper mirface 2'5'
above the aurfaee of the mater. Find iW
specific gravity.
^=^.^ "f ttiB block is submerged.
Fid. 030.— Piiiioy iiiui:iiB By definition, the specific gravity of the
wood ia the ratio of the weight ot any
portion of the block to the weight of an equal volume of water.
Consider the part of the block below the surface of tlie water.
Weight of submerged part of »
Specitic gravity =
Weight of displaced water ■
Weight of aubinevged part of wood
Weight of whole block
Volume of submerged part ot woikI
Volume of whole block
072.
QUESTIONS ON CHAPTER XII. 343
Questions on Chapter XII.
1. Two forces of 16 and 63 lbs. act upon a point at right angles to
each other. Find their resultant. (C. and G. Prel., 1897.)
2. Represent graphically, to a scale of J in. = 1 lb. the resultant
of two forces of 9 and 13 lbs. respectively acting at the same point :
(a) In the same straight line but in opposite directions.
(h) In the same straight line and in the same direction.
(c) At right angles to each other.
(d) At an angle of 135° with each other.
(e) At an angle of 60° with each other.
3. The spur of a field-gate abuts in the angle between the front
post and the horizontal top rail, and is inclined at 30° to the
horizontal. Determine the stress in the spur caused by a boy
weighing 80 lbs. swinging on the outer end of the gate.
4. Two posts which meet at an angle are inclined to the
horizontal at 30° and 60° respectively, and are in the same vertical
plane. Determine the stress in each post caused by a load of two
tons being suspended from the point of intersection.
5. Three equal poles meet at a point 12 feet high, their lower
ends being at the angular points of an equilateral triangle of 8 feet
side. Find graphically the stress in each pole when a load of 3 tons
is suspended from the joined upper ends of the poles.
6. From a point draw six lines s(j that each line makes an angle
of 60° with the next. Forces of 5, 6, 7, 8, 9, 10 lbs. respectively
act from the point of intersection along the lines. Find graphically
the magnitude and direction of the resultant force.
7. With the data of Q. 6 find the resultant if the directions
of two of the forces, viz. those of 6 lbs. and 9 lbs. , are reversed.
8. A king-post roof truss, 20 feet span and 10 feet in height, has
a purlin on each side resting on the middle of principal rafters,
under which are the struts. The load of each purlin is 5 cwts.
Find, graphically, the strain on each part of the truss. (C. and G.
Prel, 1897.)
9. Explain the "parallelogram of forces," and use it to find the
strains on a king-post roof principal 24 ft. span, ^ pitch, the trusses
being 6 ft. apart. (C. and G. Hon., 1894.)
10. Draw line diagrams of the roof trusses shown in elevation in
Figs. 438 and 448. Assuming a concentrated load of one ton at
each of the purlins and at the ridge, draw, for each truss, the stress
diagram.
344 A MANUAL OF CARPENTRY AND JOINERY.
11. A mason is trying to move a heavy stone by throwing all his
weight on the end of an iron bar. He weighs 1 cwt. 2 qrs. 7 lb.,
and his bar is 6 ft. 6 in. long, fulcrum 1 ft. 6 in. from the end.
How much force is he exerting upon the stone ? (C. and G. PreL,
1903.)
12. A man weighing 175 lbs. has to move a block of stone
weighing IJ tons with a lever 7 ft. long. Determine the position of
the fulcrum in order that the weight of the man may just move the
stone. (C. and G. PreL, 1904.)
13. The handle of a mortising machine is 2 feet long. How much
more pressure would you be able to exert, applying the same force,
if the handle were made 1 foot longer? (C. and G. PreL, 1898.)
14. A beam 20 ft. long, supported at both ends, is loaded 6 ft.
from one end with a weight of 15 cwts. Determine the pressure at
each support, neglecting the weight of the beam. (C. and G. PreL>
1904.)
15. A beam 16 ft. long is supported at each end, and is loaded *^
a point 4 ft. from one end with a load of 12 tons. Make a sketch
showing the weight carried by each support. (C. and G. Pr^^*'
1902.)
16. A beam rests upon supports 12 feet apart. Loads of 2, ^
and 6 cwts. respectively are placed at 3 ft. distances. Deterrai:*^
both graphically and arithmetically the reaction required at ea<^
end to keep the beam in equilibrium. Neglect the weight of tt^
beam.
17. A pitch pine beam, 12 in. by 8 in., and 17 feet long, res*^
upon supports 16 feet apart. Determine the maximum carryiu-.^
capacity, the load being in the middle of the length, when the beat^
is placed (a) on edge ; (6) laid flat. Also find the maximum saf-^
distributed load which may be placed on the beam when (a) ot^
edge ; (6) laid flat.
18. An oak beam 12 inches deep spans an opening 20 feet wide*
With a concentrated load of 9 tons in the middle of the length ther^
are signs of fracture. Find the approximate breadth of the beam.
19. A beam of Memel fir, over an opening 16 feet in the clear, S&
broken in the centre with a load of 90 cwts. Required, the depth
and breadth of the beam ; the beam being proportioned as 5 to 7.
(C. andG. Ord., 1892.)
20. A beam over an opening of 12 feet has a safe distributed load
of 7 tons. What section should it be in Memel fir, and what if a
flitched girder is used. (C. and G. Hon., 1892.)
21. A warehouse floor has to carry 3 cwts. to the foot super.
What size beams would you use if the width is 20 ft. and the beams
QUESTIONS ON CHAPTER XII. 345
are 10 ft. apart, centre to centre ? If flitch beams were used, what
would be their size and what the thickness of the flitch ? (C. and
G. Hon., 1895.)
22. A man sitting upon a board suspended from a single moveable
pulley pulls downwards at one end of a rope, which passes under
the moveable pulley and over a pulley fixed to a beam overhead,
the other end of the rope being fixed to the same beam. What is
the smallest proportion of his whole weight with which the man
must pull in order to raise himself ? (C. and G. Prel. , 1897. )
23. Describe a simple arrangement of pulleys by which a man
pulling with a force of a little over 50 lbs. might lift a body
weighing 200 lbs. Why is it that with the arrangements proposed
he must exert a force of more than 50 lbs. ?
24. How is the specific gravity of any kind of timber ascertained ?
(C. andG. Prel., 1903.)
25. What is meant by the density of timber? (C. and G. Prel.,
1902.)
26. How would you ascertain that the density of oak is greater
that that of fir ? How would you determine the density of either ?
(C. andG. Prel., 1901.)
CHAPTER XIII.
DOORS AND OTHER PANELLED FRAMING.
Doors. — Doors may be either ledged, framed and ledged, C7^
framed avd panelled.
Lodged Doors. — Ledged doors are only used for out-building^
and temporary work. They consist of narrow Imttena, or board ^
securely nailed to cross ledges. Fig. 637 shows the back elevatio
and vertical section of a typical ledged door. The joints of th
battens of which a ledged door is constructed may be either
(i.) Tongued and grooved ;
(ii.) Ploughed and tongued ;
(iii.) Rebated.
To relieve the monotony of the surface, and to hide any slight>
shrinkage that may take place, the edges of the battens may b»
either beaded or V-jointed (Figs. 639 and 640). The outer edge*
of the cross -ledges are usually chamfered as shown in Fig. 637.
Ledged and Braced Doors.— The ledged door above described
has a tendency to droop at the outer edge. To prevent this
drooping, and also to strengthen the door, it is customary to
insert sloping braces between the ledges (Fig. 638). Each brace
should slope upwards from the hinged edge. A door of this
description is called a ledged and braced door.
Framed Doors.— These doors aie formed by constructing
frames of wood, and fitting between the frames thinner vertical
narrow battens (in framed and ledged doors), or thin boards
called panels (in framed and panelled doors). The object of
using such a frame, either for doors, or for any similar panelled
framing, is to obtain a structure in which the tendency to
shrinkage, inseparable from the use of wide pieces of timber, is
to a large extent obviated.
DOORS ANC OTHER PANELLED FRAMING.
Terms used in describiiig Framed Doors.— The otit«r
vertical membera at* called stjaoa. During the construction of
r»
INI
"^C"
^'
/«
<i
1 1
Aw^ffigg^g^^W-"
the donr the styles are left about three inches longer than the
finished door is intended tiD be The projecting IJ inches at
each end of the style
u called a horn
pifljecting hoi
left on the
protect Its
until thedocir la finally
fixed in position at
which time the horns
The
b tnzontal
of a framed door
Sefiaieiis Viotnlrdbt
liare distinctive
according to their posi-
tions in the door, e.g. top rail, frieze rail (only used in pane"'
doors), lode rail, and hottom rail. The inclined member
348 A MANUAL OF CARPENTRY AND JOINERY.
door — which are only used in framed and ledged doors— are
called braces. The vertical members separating panels are
known as muntins.
Joints used in Doors and other Panelled Framing.— 1
(1) The mortise and tenon Joint is used for connecting the frames
together, the joints being secured with wedges and either glue
or stiff paint. The mortises are cut into the styles, while
the tenons are cut on the ends of the rails. The thickness of
the tenon is from one-fourth to one-third the thickness of the
framing. If a tenon is made very wide in proportion to its
thickness, it is liable to buckle when being wedged, and sub-
sequently to become loose if any slight shrinkage should take
place. A tenon should therefore have a width of not more
than five times its thickness. The mortise should, moreover,
be a little wider at its outer edge, and thus allow for the
insertion of the wedges by which the framing is secured.
(2) Haunched Tenon. — When part of a tenon is cut off, so as
to make its width less than the width of the rail, it is known a&
a haunched tenon. Such haunching is necessary in the top anci
bottom rails to enable them to be wedged securely to the style-
Haunching is also necessary in the lock rails (Figs. 642 an(^
643) and bottom rails, so that the proper proportion of th^
width of the tenon to its thickness may be obtained, as well a^-
to enable it to be wedged firmly.
(3) Bare-faced Tenon. — This form of joint has one side of the?
tenon flush with one face of the rail (Fig. 642). Bare-faced,
tenons are used in the lower rails of a framed and ledged door
(Figs. 644 to 647).
(4) stump or Stub Tenon. — This term is used for short tenons
such as those which occur, for example, on the end of a muntin.
Stump tenons in door framing are usually about 2 inches long.
(5) Double Tenon. — A double tenon consists of two tenons cut
side by side in the thickness of the rail as shown in Fig. 643.
In doors not more than 2J inches thick, the double tenon is only
used for the ends of lock rails, and then only in cases where the
lock is fixed in the thickness of the door. A lock so fixed into
the edge of the door is called a mortise lock. For thicker doors,
double tenons may with advantage be used at all the joints.
Framed, Ledged and Braced Doors. — Figs. 644 to 647 show
front and back elevations, together with horizontal and vertical
eectioBSy of this type of door. The names and dimensions of the
FRAMED, LEDGED, AND BRACED DOORS.
various i>artB are marked in the illustrations. The styles and
top rail are of the same thickneaa ; the lock rail, bottom rail,
and bnu!C« are of lesa thickneaa than the styles, being thinner by
the extent of the thiekueaa of the tiatteiia. fci\ t\i« ^Mai«r»«iefc
860 A MANUAL OF CARPENTRY AND JOINERY.
is flush on the inner aide. In Mg. 646 the framework is Bhown
stop-chanifered on the inner face ; eucli chamfering giv««
the door a lighter appeai-anca. The i-aila and braces niay be
beaded, or moulded, as an alternative to stop -chamfering. The
joints of the framing of the door under consideration are formed
Bfi shown in Fig. 642 ; the lock rail and bottom rail are then
Been to have bare-faced tenons. The edges of the styles are
rebated, or grooved, to receive the edges of the battens. The
edges of the battens may be :
(i.) Tongued, grooved, and beaded (Fig. 639) ;
(ii.) Ploughed, tongued, and V-jointed (Fig. 640) ; or they
may be
(iii.) Eebated as shown in Fig. 641.
In arranging the braces for such a door, the lower ends may
be stump-tenoned into the style, but ttie u^i^v ends nhould be
FRAMED, LEDGED, AND BRACED DOORS. 351
ito the rail aa shown in Fig. 646. If the upper end of the
fits into the comer as the lower end does, it is liable to
otf the joint between the rail and
^tyle. Again, the brace must
'8 be arranged to support the
edge of the door, the lower end
; against the hanging- style.
imed, ledged, and braced doors
generally nsied for workshops,
iouaes, mills, stables, the out-
ings of dwelling-houses, etc. The
uid arrangement of the framing
e larger doors vary considerably,
lepend u])on the position and the
od of hanging them. In wide
vays, the door is often made in """* '"'"'"*'
IB, bung folding, with a rebated joint between the meeting
i. Fig. 648 ahowB the elevation of a door of this class.
650 shows a high doorway usually found in warehouses,
aia doorway two pairs of doors, arranged iw two \:
rebated joints, are sho'wn.
352 A MANUAL OP CARPENTRY AND JOINERY.
Fig. 652 shown tlie elevation of a, stable door arraii|;ed in V"
heights, with a ventilator constructed in the upper door. The
elevation of a very lar
mill yard, warehouse, oi
;e door, suitable for the entmDce to ^"^
other works is shown in Pig. 649. Suff'^"
a door is often framed together S*^
that it allows for the insertion <>'
a smaller wicket-door as shown ifl
the drawing. The doorways of
Gothic buildings — especially churche*
— almost invariably have framed,
ledged, and braced doors. Pig. 653
is the elevation of a door of this
When framed, ledged, and braced
doors are fixed aa outside doors, or in
exposed positions, it is very necessary
that the upper edges of all rails and
braces lie chamfered ("weathered")
to throw off win watei' ; and the
joints, both of the framework and at
of Church Doori '^ the edfteB o! the, 1»M«qb, aa well a«
PANELLED BOORS.
S5S
ks of the rails, should be well painted before the doors
together.
lied Doors. — ^The framing of panelled doors differs
lat of framed and ledged doors in that the panels —
Fio.
654.
5*
1
Top "^Rail 4-''
1
>
\A
1
•
■
1
1
1
1
1
•
1
a.
it:
1
1
1
:ki
1
1
1
L.J *'
Lock, rail ^
1
^':^^npjm^
1
1
1
\
ill
)ont
1^1
1
lel
1^1
1
1
•
1
1
1
1
1
Bottonurail ?i
^ i-
1
1
1
50
N
vy
'--Z'6- '
'Lev AT I ON
Horizon taJ Section.
Fio. 657.— Panel in Stop
Chamfered Framing.
VaUatSechon.
Flo. 656.
Fio. 655.
ion and Sections of a Four-panelled Door.
are
FiQ. 658.— Panel in Stop
Moulded Framing.
usually about one-third the thickness of the
it into grooves in the middle of the framing. In framed
ged doors the framing is put together, wedged up, and
before the battens are nailed on ; whereas in panelled
le panels are iuserted in the grooves as \I^ft ii:^\xi\Xi^ Sa
z
■ >x
au A MANUAL OF CARPENTRY AND JOINERY.
put tiigetlier Thu grooves nlso affect tlie width of tbfl ninrttBes;
an allrin tnce must tlierefore be made for the reduced width lA
the teiirm>" which results from the grooving.
Fio. *M) .— Puidlwl 1 mmirib Single
PropOTtionB of Panelled Doors.— Since doore vary con-
siderably in size, arrangement, the nuiiAier of panels, and the
method of their ti'eatniBnt, no haiil and taat rule can be laid
down as to the proportions suitable. For an ordinary dwelling-
house door, however, the dimeiiaious indicated on Figs. 6M
TREATMENT OF PANELLED FRAMING. 355
and 667 may be taken as typical. It is important to notice that
the height of the centre of the lock rail ia usually about S' 9"
from the floor ; this height is considered the most suitable for
a lock or other door- fastener.
Treatment of Framing. — When door framing or other
panelled work is left square, and the panels are plain, and one-
third the thickness of the material of the framing, the method
of finishing ia named aquaie and flat (Fig. 654). Square and flat
ia, however, improved upon by gtap-chamferlng (Fig. 657). stack
■top monUUnK (Fig. 658), ain^e
maoldiug (Fig. 659) or bolectlim
momdliiK (Fig. 660). In the two
last-named an almost endless
variety of sections is in use.
The treatment of the framework
around the panels on the same
side of the same door ia of course
similar. In outer doors, the
thickneaa of the lower panels is
frequently made equal to two-
thirds the thickneaa of the door.
In auch a case one surface of the
panel is flush with the aurface of
the framing. Figs. 661 and 662
show two methoda of treating
such a panel. In Fig. 661 the
bead runs round the panel ; this
treatment is known aa iMad flnsli.
If the vertical edges only of the
panel are beaded, it is named bei
thicker in the middle than at the edges, ai
IB above the general surface, it is known as a ralnd or flslded
pand. Fig. 663 shows an example of a raised panel, llie frame-
work here shown is sol id- moulded, that is, the mould is stuck
on the arris of the framing, whereas in single moulding and
bolection moulding the mould is " planted in " after the framing
ia put together. An important difierence ia necessary in the
preparation of framing where the mould is to be stuck on the
framing — as compared with square framing, which afterwards
has the moulds planted in — because allowance has to be made,
in the setting out and cutting of the shoulders of the tenons, for
T the panel is
o that the middle part
368 A MANUAL OF CARPENTRY AND JOINERY.
the depth of the stuck moulding. Moulds planted in are almost
invariably mitred at the angles ; but with stuck moulds a better
plan, wherever possible, is to scribe the joint.
ScriUng consists of cutting the shoulders of the rails to the
profile of the mould ; it
■Slip Faather
Augles of Moul
allows slight ahrinkage
to take place without
visible effect-
In general, when
moulds are planted in
framing, as either single
or bolection moulds, the;
are bradded, that is, fixed
by nails (brads) paa^g
thiough the mould into
the framing As, how-
ever the nail holes sire
framing the moulds if not stuck on
Rrat mitred together with dip foatberB at the
objectionable
the framing, i
angles (Fig. 664), and are provided with projecting tongues at
the outer edges which fit into grooves prepared in the framing.
IS the moulds being fixed in po!
when the framing ia being put together ; it is only used i:
best class of framing. Figs. 665 and 666 show si
different ways of filing moulds without nails.
Foe 1,— Enlnreed HoiizonUl Section.
I of s Fourpandlod Outer Door in a 3(i
5B8 A MANUAL OP CARPENTRY AND JOINERY.
Folding Doors. ^When doors exceed 3' 6" in width, and are
hung with hinges, it is often advisable to have them "hung
folding," that ia, to have the door in two parts — each a Httle
more than half the width of the opening ; the joint where tbe;
meet is rebated. The meeting styles are usually made a little
narrower than the hanging styles. Figa. 680 and 687 show
examples of such folding doors.
Doable Margin Doors.— A double margin door (Fig. 673) is
one which imitates a pair of folding doors but opens as a
single door. It is made either as a single door having a veij
wide mimtiii, or as two narrow doors fastened together with
hardwood folding wedges, and strengthened by wrought-iroo
bars, which are fixed into the top and bottom rails. In either
ctse it has a bead running down the middle of the door. Such
a bead is named a double quirked or centre Iiead. A double
margin door is often used for improving the appearance of a
wide low doorway.
Sash Doors.— Sash doors are those which have the upper
part prepared for glass panels. The upper portions of the
styles are generally narrower than the lower parts. Such
styles are named .umititiiMiiB- or gun-stock styles. In the upper
part of the door the framework ia rebated to receive the glass ;
while in the lower part it is grooved to receive the wooden
paneh. To hold the glass in position, smaLl moulded wooden
PANELLED D00B8
Fia 67S— Eiilargod HorbunM Scctiui
Detalli, of a Sfi-panollod Insldo Door iB 0. 4^ !lrioli~«
360 A MANUAL OF CARPENTRY AND JOINERY.
filleta &!« iiradded into the rebate in such a, manner tliat
they can easily be removed when it ie necessary to replace
broken glass.
Sash doors are id general use as the outer doors of shops ; ta
inside doors wherever it is desirable either to have additionil
light or to see from one room
to an adjacent roam ; and as
vestibule doors.
A TestlbDle door is a door
arranged in the hall or passage
of a dwelling house or public
building. It may consist of ft
sash door hung to a rebated
frame, and have a width nearly
equal to the width of the pass-
age ; it may have eide-fratuing
to match the door when the
width of the passage is more
than the width of the door, as
illustj^ted in Fig, 691 ; or, as
in the case of public buildings,
it may consist of a pair of fold-
ing or swing doors with fixed
sidelights and a fanlight above.
The design, as well as the treat-
ment of the framing, of such
doors varies considerably, and
is often of an ornamental character. Fig. 687 shows a pair of
swing doors with Used sidelights and fanlight ; they are suitable
for the entrance to a school, bank, hotel, or similar building
having a wide entrance hall.
An arrangement of vestibule doors, suitable foi' banks, hotels,
etc., is shown in plan in Fig. 685. The doors are annnged at
right angles to each other, and revolve around a vertical axis
like a turn-stile. Curved side frames, each a little wider than
a quarter of a circle, are fixed on each aide of the doorway. A
suitable width for the doors is 3' 6". The advantages of such
an arrangement is that it is noiseless and draughtproof, the
latter feature being obtained by having an india-rubber tongue
fixed in the outer edge of each door. The doors are so hung
that a]ternat« doors can be folded back against the adjacent
BDd stylo of a Saab Door.
SiSiioorlrame
IflTgnd HoriMUtaJ SeoUon.
'tjsir of Folding Doors (Witt Upper PaneU ot 0\i«b1 Vv, B,ti W" '^
362 A MANUAL OF CARPENTRY AND JOINERY.
ones (Fig. 686), and thus give an uninterrupted passage when
required.
Other Panelled Framing. — Framework filled in entirely
with wooden panels, or with wooden panels in the lower part
and glass in the upper part, is also required in the fittings for
offices, for school partitions, and for screens in churches, business
premises, etc. The arrangement of the framing is similar to
that of doors, and the same terms are used to describe the
various parts, the only diifei-ence being the proportions of height
and width ; these are, of course, governed by special require-
ments. The setting-out of panelled framing is dealt with in
Chap. XVTI.
FiQ. esfj.
Fia. 686.
Plans of llevolving Vestibule Doors.
Superior Doors. — In superior work, where the doors and
surrounding framework are made of ornamental hardwood, it
is often necessary to construct a door which shall be of one
kind of wood on one side of the door and an entirely different
kind on the other side. This would be necessary, for example,
with a door opening from an entrance hall fitted entirely with
oak into a room, the fittings of which must all be of walnut
or mahogany. Such a door may be constructed in two thick-
nesses, each of the respective kind of wood, and each of a
thickness equal to one-half of that of the finished door. The
two parts are then secured together by tapering dovetailed
keys, and the edges of the door are afterwards veneered to
match the side of the door to which they correspond. Figs. 701
to 703 give details of this kind of door.
I |l |2 3 I* |5 i6 |7 i8a«
calc of Drawing ■ — - .
f^JFj^^^-TJ-'-fri- Wife
HonjonLal Section
Fio. C8S.
'H nnd SmIiuub of a lair ol 3uperiot BtAnLBco Bw«b.
364 A MANUAL OF CARPENTRY AND JOINERY.
Tlie doors of cnpbOBrde, and similar framiDg, being generallj
smaller, are made thinner and lighter than ordinary duois.
They ai-e aiTanged either aa single doors or as a pair of doon
hung folding, according to their width. With this exception,
the constriictioa and treatment of the framing do not materially
differ from those already described.
A ]lb door 18 a duor arranged in the side of a wall in such t,
manner tliat it is not readily seen. The surface of such a door
is flush with the wall surface, and is treated in the same way
as the wall of the room Its position ean only be detected l>y
a careful etaminatiun, is only the joints between the edges of
the door ind the wall are visible.
Door Frames — Thei-e iiie many ways of fixing doors. An
outer door foi a dwelling house has generally a solid woodan
frame, which Rta into the recess formed in the wall. This
frame consists of two uprights named ]ambi and a ci'osn pie<'e
or head into which tte iani\» n,iB xemmsA. ti& ite door
36<i
A MANUAL OF CARPENTRY AND JOINERY.
altuoat iDvariably opeus inwards, the frame ia rebated on th«
inner aide to receive the doot (Fig. 690). The door frame nwj
either be built in aa the brickwork proceeds, or it may be aftw-
wards fixed by na 1 ng t to woodfln bricks or alipe built into the
wall ; r the na dk n ^y he to wooden plugs driven into tlie
joints If the doo waj r of stone, as in Fig. 695, the fnmm
are secured bj u eann of ron holdfasts named Bpllt-Ulli, or hj
raB-txdtB secu ed to the stone by lead or brimstone. The lower
ends of the jambs may be secured additionally by iron dowels,
which fit inU) hoks in the dooi-attp ; or tliey may be secured
siinilaily to stone door-blocks, which are rebated and keep the
door frame seveiid inches above the steji.
Tlie doorway is often higher thiin the door, and a cross-rail
called a traneom is placed across the doorway at tlie height of
the top of the door. Above this transcnu is a window called a
bjillgbt. Tlie fanlight may l>e simply a slieet of glass secured
b_y filleta into the rebate of the door frame, or it may have
SUPERIOR PANELLETt DOORS. 3B7
Horjjorftal Section
1bule Too™ with Hldo-liglita.
368 A MANUAL OF CARPENTRY AND JOINERY.
a separate fi-aiiie hinged to the door frame bo that it cm
be opened for ventilation. The outer ari'ia of the door frame
maj be ohunftrea (Fig. 684), bMdtA (Fig. 695), or mMildM
(Fig 700)
Linings — The dooi frame is seldom of sufficient thickae«Biif
itself to come flush with the inside face of the wall, but ueuallj
requires to be supplemented by IltUnga, i.e. by boards about an
inch thick md wide enough to project beyond the inner aurfics
of the nail for -i distance of three quarters of an inch (the ueutl
thickness of the plu-
ter). The liningBuv
tongued on one edge
to fit into a groove in
the door frame, and
are generally ijA^rtd,
that is, fitted at an
oblique angle, as
shown in Pig. 695.
The joint between
the lining and &t
plaster is covered
with a mould, named
according to its shape
a band mould or
sin^e arebltrav*, or
a donUe-Owed arehl-
trara. The architrave
d Jami"Lm"iia!' ^"'""* ia fixed around the
in aide of door and
o give a finished appearance to the whole,
eiy thicl> forming a deep recess, the linings,
instead of being pluin, wide boards, are framed, panelled, and
nioul led ti match the door Fig. 700 shows a horizontal cross-
section throuj,h one side of a doorway, into which is fitted a
d .tr ftdnie with a panelled ]amb-lining.
InBide Door Frames — Inside doors require frames, the
width of which IS equal tc that of the wall plus the thickness
of the plaster on both aides. They are fixed to wooden fillets
OP to plugs much as outer door frames are fixed. Fig. 696 is a
sketch of a door frame for a half-brick -thick wall. Id superior
bujJdiDgs having thick inside w&Ub, the door frames are
DoorFrame 5"X'
— HuiiAintal HecbioD tl
SUPERIOR PANELLED DOORS.
370 A MANUAL OF CARPENTRY AND JOINERY.
panelled and moulded to match the door, and are related
generally on both edgea (Fig. 704).
Grounds. — The architraves surrounding an opening are
nailed to the lining, or where possible to the fiume. In the
best class of work,
however, it is unuJ
not to fix the door
frames until the pla>-
tering is SniBhed.
Bough wooden batteoB
or gronnds, of thick-
ness equal to that of
the plaster, are fii«l
to the walla around all
door and window open-
ings. These serve aa
a guide to the plas-
terer, and the door
frames and the sur-
rounding architraves
are secured to them.
When it is not desir-
able to have any nail
holes visible in the
finished surfaces, the
door frames and ai-chi-
traves are fixed hj
The fixing of the
architraves around
such a doorway affords
a good example of flx-
Ing 1)7 secret scTewlng.
The mitres of the
architrai-es are first glued and secured with dovetail keys or
slip feathers. Stout screws are turned into the grounds about
la' ax>art, being left bo that the head of the screw projects alwut
half-an-inch in fnait cit the i-urface. On the back aide of the
architrave, exactly opposite the si^rew heads, small holes — equal
to the size of the lAanh of the screws — are bored ; and about
tbree-qu&rters of an inch below these, larger holes — of size
M.-Skotct of lower
Tscr
,Hole
..Sc"*""
HINGES. 371
equal to the heads of the screws— are bored. Each einall hole
is connected to the large one adjacent to it by a slot, the depth
of which is slightly greater than the projection of the screws.
The ai'chitrave is fixed by placing it against the wall with the
larger holes fitting on _
the screws, and then
carefully driving it
down so that theheada
of the screws Lwk
into the fibres behind p'X,
the slots By placing
the screws so that /,
they are slightly in
clined the tendency
IS to draw the archi
trave closer to the
wall Fig 705 shows
theexplanatorvdetail
The above remarks
upon door frames,
Lninga, etc , apply
especially to the doors
of dwelling-houses. Door frames for warehouses, workshops,
o\itbuildings, etc., do not as a rule require linings or architraves,
a small fillet being nailed int« the angle between the door
frame and the wall instead. Vestibule doors are often hung to
swing both ways, and the door frames have a hollow rebate or
groove in the middle of the width
of the frame, to receive the
rounded edge of the door (Fig.
\ Many of the heavier
Teehifige kinds of fmnred and ledged doors
are not provided with wooden
frames, but are hung with bands
and gudgeons, or arranged to run on pulleys as described
Hinges. — Te« or erou garnet hinges (Fig. 706) are used for
the commoner kinds of ledged doors. They are screwed on the
surface of the door and frame.
H and HL hinges (Figs. 707 and 70fi) are also hinges, used tut
special parpoaea, which are screwed on tbe 6vii:la.c6.
372 A MANUAL OF CARPENTRY AND JOINERY.
Bntt hinges (Fig. 709) are used for framed doors generally,
two or three hinges leing used for each door, accordiog to iU
size and weight. UHuall; one-half of the hinge is let into the
edge of the door, while the other half is let into the fnnte
(Fig. 712). When the arris of either the door or the frame la
©I
BiiU hinge
Fio. T09.
beaded, it is desirable to have the " knuckle " of the hinge in
line with the head. In this case the hinge is let in, as shown
in Fig. 711. Butt hinges are of cost iron, wrought iron, steel,
or brans ; tbej are secured b^ screws.
Piling Hlngn.
BlBlns bntt hinges (Fig 713 have a hel cal knuckle }omt
which causes the dooi to r se upon be ng opened They are
generally used when the floor s reg lar and a door hung
with ordinir^ butts would not open without rubb ng on the
FroJectU^r butt hinges (F g 14) a e used when the door
has to open quite back and t lear an arch trave or other
/projection The method of fazing ssloun n Fig 710
HINGES.
373
Paxllament hinges (Fig. 715) are another kind of hinge, a
little stronger than projecting butts. They are used for the
Fig. 713 —Rising Butt Hinge.
Fig. 714.— Projecting Butt Hinge.
same purpose, and for shutters — fixed in revealed openings —
which are required to open clear of the reveal.
Pew or egg-Joint hinges (Fig. 716) are a type of projecting
hinge used, as the name implies, for the pew doors of churches,
Fio. 715. — Parliament Hinge.
Fig. 716. — Pew or Egg-joint Hinge.
etc. The projection allows the door to fold back clear of any
projecting moulding.
Back-flap hinges (Fig. 717) are somewhat similar to -^yo^^c^yci^
butts, but are lighter in make. Whereas "bMUYiiti^ei^ «jc^ ^^w^^-sn^^I
374 A MANUAL OF CARPENTRY AND JOINERY.
Dcrewed on the edge of the door or framing, the back-flap biDgS
ia usually screwed on the surface. Boxed window-ahutten
with rebated jointa (Fig. 792), are usually hung together with
back.flap hinges. These biDges are also used for hingeing
o o - o c
o c r o ®
— Bai:lc-finp Hinge.
HoUnal Spring Hinge.
together the framing required to fold round an angle. "When
the joint is arranged as in Fig. 793, it is called a rule Joint
Spring hlngeB. ^Spring hinges are often used when it is
desirable to have a self-closing door. The helical binge (Fig.
718) affords a good exaniple of a spring hinge for screwing on
Fiu. Tie.— Spring Htngo.
the edge of a door. One only of the hinges on each door
contains a spring, the other being known as a WoTiX- hinffe.
Such hinges are single or double according to whether the door
closes into a rebate or Hwings both ways. Other types of spring
hinges, especially app\ica.b\e ior leatiWXa ioota '«\v\dQ. ^.t^ *«
BANDS AND GUDGEONS.
375
swing both ways, are those which are let into the floor and
contain mechanism in the shape of springs which are acted
upon when the door is opened (Fig. 719). A. shoe (Fig. 720; is
fitted on the bottom corner of the door ; this fits on a pin
which acts upon the springs in the box. A centre-pin holds
the upper end of the door in position.
Bands and gudgeons. — For the heavier kinds of framed,
ledged, and braced doors, stronger hinges are required than
those above described. These hinges, which are made of
o Band <>
Gudgeonj
Pio. 721.
>
. Gudgeon
Fia. 722.
Gudgeon
Fig. 723.
Fig. 724.
G
Fio. 725.
Types of Baud and Oudgeoii.
wrought iron, are known as bands and gudgeons or as hook and
eye hinges. The gudgeon has a projecting pin upon which the
band swivels. This allows of the door upon which the bands
are screwed or bolted being easily detached from its swinging
position. The gudgeons may be so made that they can be
screwed to the frame (Fig. 722), although in the heavier
kinds of doors the frame is dispensed with, and the gudgeons
are so shaped that they can be fixed securely by lead or
brimstone to large gudgeon stones built into the wall. Figs.
721 and 724 show two different shapes of gudgeons for stones.
The h&nds may he as single straps bolted to oiife «v\^ <A ^^
376 A MANUAL OF CARPENTRY AND JOINERY.
door (Fig. 721), or they may be made to clip the door,
whicli case they will be shaped as shown in Figs. 723
They may be pkin, or they may he of an omamental shape
(Fig. 653). The si/e of such hingeti difTera widely and dependa
upon the aize and weight of the door.
Sliding Doors. ^When the door is a very large one, or where
apace will not allow conveniently of a hinged door to open
.1
radially, the door may be made to slide by means of pulleys
running upon an iion bar. The pulleys may be placed either
at the top or at the bottom of the door. The door may slide
in a slot constructed in the middle of the thiekness of the wall,
or it may slide on the outside surface, or be arranged to slide
against the inner face of the wall as is most convenient. Fig,
649 shows a door fitted with pulleys at the upper end.
FaBteningS. — The fastenings for a door comprise Uminb
latdies, rim latcbes, bars, bolti, locks, etc. To enumerate these
in detaii would be beyond the Bcope <^ ftiw \wuY, e* \,\ie,-3 -j«c^
DOOR FASTENINGS. 377
considerably. It should be remembered, however, that careful
selection of the door-fastenings is necessary to obtain good
results. Figs. 726 to 733 illustrate different locks, latches, and
other fastenings with their distinctive names appended. It
■will be noticed that a rim latch differs from a lock in that it
is self-fastening, and is released by turning
the knob. A rim lock is a latch and lock
combined in the same case. The best locks
are fitted with levers. These levers are kept
in position by springs, and require to be
raised to different heights to allow the bolt
to slide. The more levers a lock contains,
the more difficult it is to open it with any
key which has not been fitted to it. Many ^'''' ^Li^^"""^^
locks contain pivoted weights instead of levers.
It has already been mentioned that a mortise lock is so called
because it is fixed into a mortise made in the edge of the door.
Mortise latches and locks are always used in superior work.
Summary.
Doors are classed as ledgedy ledged and braced, framed ledged and
braced J and panelled. The two last-named consist of frames filled
in with thinner battens and panels respectively.
The mortise and tenon joint is used in the construction of framed
doors. The tenon is bare-facedy haunched, stump, or double, accord-
ing to its position in the door.
The battens of "framed and ledged" and "ledged" doors have
either tongued avd grooved, ploughed and tougued, or rebated joints.
The edge joints of the battens are beaded or V-jointed,
The firame of a door consists of styles, rails, braces (in ledged and
braced doors), and murUins (in panelled doors).
Panelled firaming is finished square and flat, stop-chamfered,
single movlded, bolection madded, bead flush, bead butt, or raised
[fielded).
Foldin^r doors are used for wide doorways.
A donble margin door is one door made to imitate folding doors.
Sash doors have the upper panels of glass.
The joints and general treatment of panelled doors are also
appUcable to other kinds of panelled framing.
Door firames. — Outer doors are hung to solid rebated It^tcv^'^ ^■iL'b^
in reveals in the wall. Linings are reqwired wYveiv Wve doot Vc%.\!aa
378 A MANUAL OF CARPENTRY AND JOINERY.
is not as wide as the recess. Inside door frames must be wider, by
the thickness of the plaster, than the thickness of the waU. Archi-
traves surround the inner sides of outer doorways and both sides of
inner doorways. Qrownds fastened to the wall by wooden plugs are
necessary for securing wide architraves.
Hinges. — Tee hinges, hvtt hinges, spring hinges, and hands aiid
gudgeons are commonly used for hanging doors.
Heavy doors are often hung to large gudgeon-stones by means of
bands and gudgeons, or are constructed to slide with pulleys.
Wooden frames are then not required.
Questions on Chapter Xm.
1. Give the ordinary dimensions of various kinds of door, with
the sizes of the following parts of a common four-panel door:
styles, top rail, middle rail, bottom rail, muntin ; also state the
proper height of the middle rail to suit the handle or lock. (C. and
G. Ord., 1894.)
2. Draw in isometrical projection, quarter full size, the mortise
and tenon to the bottom rail of a 2-inch door, the parts being
separated. (C. and G. Prel., 1897.)
3. Make detailed drawings of the following :
(1) Framing moulded on the solid, with raised panel.
(2) Bead and butt panel.
(3) Bead and flush panel.
(4) An arrangement for fixing moulding in squared framing
panelled. No nails or screws are to be visible when the
work is finished. (C. and G. Ord., 1902.)
4. Make an elevation and sections of a 2-in. framed, braced, and
battened door, 3 ft. 3 in. by 6 ft. 6 in. ; show all construction by
dotted lines. Scale 1^ in. to the foot. State in what situation
such a door would bo most suitable. (C. and G. Ord., 1901.)
5. Draw plan and elevation to J in. scale of framed, ledged, and
braced door, in two heights, with fanlight over and solid fir
wrought, rebated and beaded frame in opening 4 ft. by 9 ft. (C. and
G. Ord., 1897.)
6. Make the elevation of rather more than half of a six-panelled
door, 7 ft. high and 3 ft. 2~in. wide ; and a vertical section, scale
1 in. to the foot. All the parts should be fully dimensioned.
Make to scale ^ full size a detailed section through the panel and
moulding. (C. and G. Ord., 1»^^.^
QUESTIONS ON CHAPTER XIII. 379
7. Make isometric drawings of the joint at the lock-rail of the
loor in the preceding question (6), and also of the joint at the
x)ttom rail of the door, with double tenons. (C. and G. Ord., 1898.)
8. Make elevation, horizontal, and vertical sections of a 2 in.
5-panelled door, 7 ft. high and 3 ft. 5 in. wide, with framed jamb
inings and raised panels, moulded on the solid, grounds and
architraves. All construction to be shown in dotted lines. The
thickness of the wall is 27 in. , Describe how you would make and
fix this door and fittings, presuming all to be first-class work.
(C. andG. Hon., 1902.)
9. Give detail drawings, and describe how you would make and
fix a set of plain jamb linings, grounds and architraves for an
internal doorway. Thickness of wall, 14 in. (C. and G. Ord.,
1904.)
10. Draw plan and elevation to J in. scale of a pair of 2J in.
folding doors, each leaf five-panel bolection moulded, with raised
(or fielded) panels. Size of opening 6 ft. by 7 ft. 6 in. (C. and G.
Ord., 1897.)
11. Show the linings and finishings, with details of grounds and
backings, necessary to the above door (Q. 10) in a 14 in. wall.
(C. andG. Ord., 1897.)
12. Make detailed drawing, scale J full size, of the joints of a
2 in. sash door, 6 ft. 6 in. high and 3 ft. wide. The styles
are to be diminished, and one prepared for a lock. The upper
portion of the door is to be moulded and rebated for glass. (C. and
G. Ord., 1902.)
13. A door, such as that referred to in the foregoing question, is
to be hung in a solid frame 3^ in. by 4^ in. Make a drawing of
this frame and describe how you would make it in a shop without
machinery. (C. and G. Ord. , 1902. )
14. Draw to a scale of one inch to a foot, plan, section and
elevation of a pair of 2^ in. swing doors, 5 ft. 6 in. wide, upper
part framed for glass, bolection moulded below, and hung to solid
frame. (C. and G. Ord., 1895.)
15. Draw rather more than half the horizontal section through an
internal doorway, wall 1 ft. 6 in. thick. Show framed jamb-
linings, grounds and architrave, and the method of fixing same.
The door to be 2 in. thick, with raised panels and mouldings.
Scale 3 in. to 1 ft. (C. and G. Ord., 1900. )
16. A front doorway to a mansion is 7 ft. 6 in. wide and 9 ft.
6 in. high. Design a frame and door for this o^^wiiv^. T\ve, ^Q«t
is required to be double margined with a ianWgJat over \V.. '^^i^^^^
380 A MANUAL OF CARPENTRY AND JOINERY.
rather more than half elevation, and the necessary sections. All
details are to be shown by dotted lines. (C. and G. Hon., 1901.)
17. A screen 15 ft. wide and 10 ft. high is required for a public
office. It is to be fitted with a door 3 ft. by 6 ft. 9 in. , and to be
made of mahogany, and well finished. Draw as much of the
elevation as is necessary to show the construction, and give details.
Describe the process of manufacture in a good workshop well
provided with machinery. (C. and G. Hon., 1900.)
CHAPTEE XIV.
WINDOWS.
Size and Position. — The sizes and positions of window
openings are influenced by the size of the rooms, and the
purposes for which the building is used. For the sake of
ventilation, and also to secure good lighting, the windows
should be placed at as great a height as the construction of the
room will allow. In dwelling-houses the height of the sill is
usually about 2' 6" above the inside floor level.
Construction. — The framework holding the glass of the
window m.ay be fixed or movable. It must be so prepared that (
the glass can be replaced easily when necessary. In ware-
houses, workshops, and similar buildings, the frames holding
the glass are often fixed as &at sheets (Fig. 734). As however,
this arrangement aflbrds no means of ventilation, it is more
usual to have, the glass fixed in lighter frames called sashes. If
the sashes are hung to solid rebated frames, and open as doors
do, the windows are called casement sashes. If they slide
vertically and are balanced by weights or by each other, the
window is a sash and firame window. Other methods of arrang-
ing sashes, either hinged, pivoted, or made to slide past each
other, are described in detail later.
Sashes. — The terms used for the various parts of sashes and
fast sheets are somewhat similar to those employed in describing
doors. Thus, the styles are the outer uprights, and the rails
are the main horizontal cross-pieces : top railsy meeting rails,
and bottom rails being distinguished. Any intermediate
Jnembers, whether vertical or horizontal, are named bars.
Sashes are from 1 J to 3 inches thick. The inner edge of the
outer face is rehated to receive the glass. TYie iioier i^ci^ V^ViW.
382 A MANUAL OF CARPENTRY AND JOINERY.
either square, chamfered, or moulded ; two common forms of
moulding are lamh^s-tongue (Fig. 736) and ovolo (Fig. 737).
Elevation ofaf/xed W/nc/ow Frame ^/^^^
HortzontalSecUon'
Fig. 734.
The size of the rebate is indicated in Fig. 735 ; it varies with
the thickness of the sash, its depth being always a little more
mast
Fig. 735.
Bebaba
— for
Glass
Fig. 736. Fio. 737.
Alternative Sections of Sash Framing.
than one-third this thickness. The width of the rebate varies
from a quarter of an inch to half an inch, and the mould is
usually sunk the same depth as the rebate. This last fact is of
BomQ importance, as it affects the shoulder lines ; and with
:t
*
WINDOWS. S83
hand work it influences the amount of labour in the making of
the aaahea.
Aa little material as possible is used in the sashes, in order
that the light shall not be interfered with. In general, the
styles and top rail are square in section before being rebated
and moulded. In casement sashes,
however, it is often advisable to
have the outer styles a little wider
than the thickness, especially when
they are tongued into the frame.
The width of the bottom rail is
from one and a half to twice the
thickness of the sash. Sash bars,
which require rebating and mould
ing on both aides, should be as
narrow aa possible, in oi'der not to
interrupt the light. They are
usually from five-eighths of an inch
to one and a quai'ter inches wide.
Joints of Sashes. — The sashes are
framed together by means of the
mortise and tenon Joint (Fig. 739).
The remarks made on p. 348 respect-
ing the proportions of the thickness
and width of tenons, haunch ed
tenons, etc., are to a large extent
applicable here also. Hardwood
cross-tongues are sometimes inserted
to strengthen the joints (Fig. 302),
while thick sashes should have
donble tenoni (;fig, 7S2). The best
joint for connecting sash bars is
shown in Fig. 740 ; this method is
known as halTin?. An alternative
to halving in sash bars is to arrange that the bar which is
subjected to the greater stress— as for example, the vertical
bars in sliding sashes, and the horizontal bars in hinged
casement saahea— shall be continuous ; this continuous bar is
mortised to receive the other, which is scribed, i.e., cut to fit
the first, and on which the short tenons are left. This method
is called ttaaitag the Muh bars, and is illaabcKtM \ii Y\%. 1U.
384 A MANUAL OF CARPENTRY AND JOINERY. .
Casement Windows. — Casement windows may be hinged in
such a manner that they open either inwards or outwards.
They may consist either of one sash, or of folding sashes, and
are hung with butt hinges to solid rebated frames. Thede
firames consist of jambs, head, and sill. The head and sill "run
through," and are mortised near the ends to receive tenons
formed on the ends of the jambs. The upper surface of the
sill is weathered to throw off rain water. Casement windows
which reach to the floor are usually called French casementB.
Their sashes require an extra depth of bottom rail.
Casement Sashes opening Inwards.— Figs. 742 to 745 show
the elevation and vertical and horizontal sections, of a
window opening in a 14" brick wall fitted with a casement
Sask bars halved^
together.
Fig. 740.
-wWimortiA'
andtenorv
Pig. 741.
r window having folding sashes to open inwards. In this class
of window the frame is rebated for the sashes on the inner side.
Each sash has, on the outer edge of the outer style, a semi-
circular tongue, which fits into a corresponding groove in the
jamb of the frame. This tongue renders the vertical joint
between the sash and frame more likely to be .weather proof ;
it is to provide for the tongue that the extra width of style
already referred to is necessary. The tongue, however, is
often omitted, as in Fig. 746. It will be seen readily that,
if the sash were in one width, it would be impossible to
have a tongue on more than one edge of it. With casement
sashes opening inwards, the greatest difficulty is found,
however, in making a water-tight joint between the bottom
rail of the sash and the sill of the frame. Figs. 746 and
747 show two methods by which this may be accomplished.
An essential feature of all these sashes is a small groove or
386 A MANUAL OF CARPENTRY AND JOINERY.
throating: on the under edge of the bottora rail ; this
prevents the water from getting through. The groove in the
rebate of the sill (Fig. 747) is provided to collect any water
that may drive through the joint. This water escapes through
the hole bored in the centre of the sill.
When casement sashes are hung after the manner of folding
doors, the vertical joint between the meeting styles is rebated.
Alternative methods of rebating are shown in Figs. 748 and 749.
Fig. 749 is known as a hook Joint and is the better one.
Casement Sashes opening Outwards.— These are more
easily made weather proof than inward-opening sashes. The
chief objections to their adoption are that they are not easily
accessible for cleaning the outside, especially in upper rooms,
and that they are also liable, when left open, to be damaged by
high winds and to let in the rain during a storm. Fig. 750 is a
sketch of one corner of such a window. It will be noticed that
these frames, like door frames, have the exposed arrises moulded
in various ways, and that the sashes may either be hung flush
with one face of the frame, as in Figs. 745 and 746, or fit
in the thickness of the frame (Figs. 747 and 750). The sill in
Fig. 749 is shown to be double sunk, i.e. to have the upper
surface — upon which the bottom rail of the sash fits — i-ebated
with two slopes (weatherings).
Other Hinged Sashes. — Various different methods of
arranging — in solid rebated frames — sashes which can be opened
for purposes of ventilation, etc., though they may be in positions
difficult of access, are shown in Figs. 751 to 754. Fig. 751 is the
elevation of a window, the lower sash of which is fixed in the
frame, the upper sash being hinged on the bottom rail to open
inwards. The bottom rail is rebated to fit the transom (the
intermediate horizontal member of the window fi^me) ; the
upper side of the transom is weathered and double sunk, as
shown in enlarged section (Fig. 752). Such an arrangement is
also applicable to a fanlight over a door, where the sash may
be made conveniently to fit into the rebate of the door-frame.
Fig. 754 is a section through a similar window with the sash
hung on the top rail. A sash so hung must of necessity open
outwards, to keep out the rain, etc.
Pivoted or Swing Sash.— Another method of arranging the
sash is shown in section in Fig. 753. Here the sash swings on
iroD pins or pivots (Fig. 797"). TVie -^xNot^ ^a:^ Y^wied a little
388 A MANUAL OF CARPENTRY AND JOINERY.
above the middle of the sash, so that the lower part (whidi
alwiiys swings outwards) is heavier than the upper. Thia
facilitates the ulosing of the window The rebate on the lower
part of the frame muat of necessity be inside, and the rebate cJ
the upper part muat l>e outside. To secure uniformity of
with Upper Sish to oi»ii. OppBTSii^hinggd SashteSK/UfffO^
to operu inwcw^A.
AlteraKtive aQctfone through Upper 8uh of Fig. TSl
appearance, a bead is run round the sash along both styles and
top lail, and on each side of the sash. It is therefore necessary
to have the lower pait of the outside bead, and the upper part
of the inside l.iead,/:rerf to the laih. These points will be clear
from a careful inspection of Fig. Ira. Occasionally the styles of
the sash and the jambs of the frame are rebated "out of the
solid." This, however, involves increased labour, and is seldom
^^^ SASH AND FRAME WINDOWS.
Sashes Slidine Horizontallr. —It is often necessai'y to bave
two Bashes fitted iiiUi a solid fmme so that one or both of the
sisbea may sUde horizonUilly. The sashes are constructed in
the ordinary way, and are often provided with metal shoes or
pulleys at the bottom cornera, to enable them to elide smoothly.
Figs. 755 to 757 are the elevatitm and two sections of this type
of window arranged for lioth the sashes to slide. If only one
Bilsh slides, and the other sash is fixed, the
window is sometimes called a VoikBlUre
tigIA Such wiudoWH are often used as Hinqi,
basement windows. The glass doors of
show-cases in shops are commouly con-
structed to slide in this manner. ,'/
Sash and Frame Window.— In this ,'//,
cIrtHa of window, whidi is by far the moat /[''//
common, liecause it is easily made weather- ''-i'
pi'oof, there are two sMiBfl, which slide
pa«t each other in vertical grooves, and
are usually balanced by iron or leaden
wel£bta. Aa will be seen from Fig. 760
the frames form cases or boxes in which
the weights are fuspenriisd. Tliey are ■
hence called caud &ames. Pulley stylas ^
(Fig. 765) take the place of the solid "§
rebated jambs of casement windows. The ^
pulley styles, outstde and InaUte Ilnlogi,
and Hack lining (Fig. 760J together form
a bos which is subdivided by a vertical
parting; slip suspended as shown in Fig.
7(J0. Ill superior window frames of this
kind, the pulley styles and linines are i.£'r:j"?^'~^i'''°^ ^^'j
' y J J " nmgerl to open mitwdrda.
tongued and gi-ooved together as shown
in Fig. 761. In commoner work the tongues and grooves
are often omitted. The frame must be so constructed that the
saslies can be removed easily for the purpose of replacing
broken sash-lines. To enable this to be done, the edge of the
inside lining is either made flush with the face of the pulley
style (Fig. 761), or it ia rebated slightly as shown in Fig. 774.
The edge of the oi
three-quarters of an :
> form a rebate agai
ide lining projects foi' a distance of about
nch beyond the face of the pulley Rtyle,
'Dst which the outer (u^'pet'^ eaia^i %\\4.e».
390 A MANUAL OP CABPENTEY AND JOINERY.
The outer aaah is kept in poBition by the paiUiv l»th (Fig. TfiO)
which fits into a gmove in the pulley tityle. The groove fm
the inner (loner) Bash is formed by the parting lath and a ataf
bead or rtop bead which ia secured by ecrewa. The staff bead
oil the sill ia often made from two to three ioches deep, W
allow the lower saab to be raised aufflciently for ventilatiuo
Horizonldl SecHon.
Dstails of n Windon
xlth aaihoa sliding h(
nil tally.
at the ii^ceUDg rails without causing a di'aiight at the bottom
(Fig. 791).
A vertical section through the head of the frame is similar
to a horizontal section acniKs the pulley style, eicept that the
back lining and parting slip are of course absent (Fig. 759).
The sill of the frame ia solid and weathered, and should
always be of hardwood, preferably oak or teak. The rHI
has a width equal to the full thicknexs of the frame. When
tie weathering has two Btepp\o?p, \\- \a V.\w«\x 3.11 a. doutda
SASH AND FRAME WINDOWS.
Details u! a 8aa!i and Frame Window.
392 A MANUAL OF CARPENTEY AND JOINERY.
■unk bUL An alternative to the plan of having the width ot the
Hill the full thickneas of the frame, ia to aiTUDge it so th&t tbe
outside edge ia flush with the outside face of the bottom sash,
as ahowD in Fig. 762. With a till arranged in thia manner, and
double sunk, there is lesa danger of water driving through the
joint between the saah and the aill than with a Bill the fu"
thickueBs of the frame. In order to render watertight tlie
joint between the wooden and stone sills of window franiea, *
metal tongue is often fixed into corresponding grooves cut int"
the under side of the wooden sill and the upper surface ot tt**
atone aill. A rebated joi*'
betwi
o the t'
aills H(
, t»^
HttalTSjlHiiii
^
the same purpoae t
metal tongue.
Fig. 766 ahowB tt^*
methods of fixing the puU^^^'.
style into the head and s*:--",
I espectively when thewidC;^^--^
of the sill IB equal to tl^^**
full thicknesB of the fram^^^
The pulleTi on which th. *
aaah linea run — sash or axl ^
pulleys (Fig 800)— are fixec^^
lu mortiaea near the uppe:^'
nd of the pulley styles-
P y J I I It Ls alao necessary to hav^
otai t ndiv a lemovable piece in the
lower part of each pulley
style, to all jw of access to the weights This piece la named
the pocket piece It ma; be cut ds allow n in Fig /64 its
position ia then behind the lowei aaah and it is hidden from
view when the window la cloaed Or the po<,ket piece may be
in the middle of the pulley atyle aa ahowu in Fig 63 the
vertical jomta between the pocket piece and the pulley atyle are
then V-sh^ped to pieient damage to the paint tn case of
reiuoval.
Sashes. ^Tlie only difference between the joints of sliding
sashes and those of the casement saahes already described ia in
the construction of the meeting rails. Each of the meeting rails
is made thicker than the sash to the extent of the thickness of
t/iepai'tinglath; otherwise tiiBrewoa.\'l.\)e a ft^actlietween them
SASH AND FBAME \
394 A MANUAL OF CARPENTRY AND JOINERY.
equal to the thickness of tke parting lath. The joint between
them may be rebated (Fig. 759) or eplayed (Fig. ■" " ~
angle joints between the ends of the saah styles H[id the meeting
rails are often dovetailed as shown in Fig. 768. They ar«,
however, stronger if tlie atjtea ate BvaAe a. UuVe \on?,er, the
SASH AND FRAME WINDOWS.
}>rojecting part being moulded, and mortise snd tenon joiiila
U3ed iia shown in Figs. 767 and 769. The projecting auda of the
Ifcylea are called jogslea ; they assist in enabling the iiasliee,
'mBpecisUf ia wide windows, to alide tuqtc IteftX^. 'W\iOTi,'aa\(i
396 A MANUAL OF CARPENTRY AND JOINERY.
usually the case, both sashes slide and are balanced by weights,
the window is known as a double-hung sash and frame window.
If one sash only slides, and the other is fixed in the frame, the
window is Bingle-hung. Figs. 770 to 772 show the details of a
sash and frame window fixed in a one-and-a-half -brick-thick
wall and having a stone head and sill.
For the sake of appearance, or when it is required to have
wider windows than can be arranged with one pair of sashes,
two or three pairs of sashes are often constructed side by side
in the same frame. When three pairs of sashes are used, it is
usual to have the middle pair wider than the others ; such a
combination (Fig. 773) is named a Venetian window. The vertical
divisions between adjacent pairs of sashes are called mullions.
These mullions may be constructed in several different ways.
If the middle pair of sashes only is required to slide, the
mullions may be solid, from 1 J" to 2" thick, and the sash-cord
conducted by means of additional pulleys to the boxes, which
are at the outer edges of the frame. Figs. 775 and 777 show this
arrangement. If it is desirable to have all the sashes to slide,
the mullions must be hollow to provide room for the weights.
Figs. 776 and 778 show details of a mullion with provision made
for one weight to balance the two sashes adjacent to it. With
this arrangement the sash-cord passes round a pulley fixed into
the upper end of the weight. If stone mullions are used in the
window opening, separate boxings may be made so that each
pair of sashes is hung independently as shown in Fig. 774,
and the window becomes, as it were, two or three — as the case
may be — separate window frames, with the sill and head each
in one length for the sake of strength.
Hospital Lights. — A type of window specially suitable for
hospitals, and also much used in schools and other buildings, is
shown in Fig. 779. It consists of a sash and frame window in
the lower part, with, in the upper, a hinged sash hung on the
bottom rail to open inwards. By opening this upper sash,
ventilation without draught is obtained at the highest part of
the window.
The Hanging of Vertical Sliding Sashes.— As shown in
numerous illustrations already given, the sashes of sash and
frame windows are balanced by cast-iron or leaden weights.
The best hempen cord is employed for hanging sashes of
ordinary size, while for very \ieavy s.^ksXYfc-e. \i\ife ^•svs&Vi. Vvafte. are
398 A MANUAL OF CARPENTRY AND JOINERY.
often of steel ov copper. The staff bead and parting lath having
been removed, the cords are passed over the axle pulleys (which
are best of brass to prevent corrosion) and are tied to the upper
ends of the weights. The weights are passed through the
pocket holes and suspended in the boxes. The pocket pieces
Transom
Elevah'on
Pio. 779.
\Z:7^ri :
Verh'cal SecHon
Fig. 780.
Horizonfal SecHon.
Fin. 781.
Elevation and Sections of a Window with Vertical Sliding Sashes in
the lower part, and Hinged Sash above.
having been replaced, the upper sash, which slides in the outer
groove, is hung first, the free ends of the cords being either
nailed into grooves in the outer edges of the sash (Fig. 783) or
secured by knotting the ends after passing them through holes
bored into the styles of the sash (Fig. 782). The upper sash
having been hung, the parting laths are fixed into the grooves
in the pulley styles, and the lower (inner) sash is hung in a
ainiilar manner, after wMch th^ ata^^ b^a.da are screwed in
BAY WINDOWS. 399
tion. Care should be bakoa to have the cords of the right
fths : if the cords for the upper sash are too long the weights
touch the bottom of the frame, and ceaee to balance the
ifht of the saah before the latter is closed. If the cords for
lower 8a«h are too short, the weights will come in contact
a the axle pulleys, aud thus prevent it from closing. Several
jrent devices for hanging easbes— the objecta of which are
er to render unnecessary the use of weights or to facilitate
cleaning of the outside of the window— have been patented.
: Double
Tenons.
Fio. ret.
^ aash Cords tu Vertii^ally SlldiDg Buhes.
are in more or less general use. A detailed description of
re is, howevei', beyond the scope of this booit.
■ay Windows. — A bay window is one that projects beyond
face of the wall. Tlie side lights may be either splayed or
right angles to the front. The window openings may be
lied by having stone or hi'ick muUions or piers at the
lea, against which the window frames are fixed, or the
■den framework ot the window may be complete in itself,
en the latter is the case, it is usual to have stone or brick
k to the sill level, »s shown in Fig, 784. Bay windows
jrally lend themselves to decorative ir«a,tmeTA.. "^\fti*OQi&
WINDOWS.
401
Arch lira ve .
lition of masonry or brickwork they often assume a massive
id bold appearance. When constructed of wood the frame-
rork is surmounted usually by a wooden cornice, and the
rooden roof is covered with lead, slates oi* tiles. The window
Lines may be arranged as fixed lights, sash and frame, or
casements. The most usual arrangement is to have the lower
lights fixed, and the upper ones as sashes hinged to open for
Tentilating purposes. Figs. 784 to 786 show the details of
a bay window with splayed side lights, the upper side lights
being hinged on the transom to open inwards.
Windows with Cnrved Heads. — When a window opening
is surmounted by an arch, the top of the window frame requires
to be of the same curvature as the under side (soffit) of the
arch. In the case of fixed
sashes, or of solid frames
with casement sashes, the
head of the frame is '^ cut
out of the solid." A head
which, owing to the size
of the curve, cannot
easily be obtained in one
piece, is built up of seg-
ments, the joints being
radial to the curve, and
secured by hardwood
keys. As an alternative method, the head may be built up
of two thicknesses — with overlapping joints — and secured
together by screws.
A sash and frame window in such an opening may have only
the outside lining cut to the curve of the arch, the inner side
of the frame being left square. The upper sash will then require
a top rail with a straight upper edge and a curved lower edge,
as shown in Fig. 787.
When the head of the frame has to be curved, it may
(1) be built up of two thicknesses with overlapping joints,
and secured by screws ; it may
(2) be formed of three thicknesses of thin material, bent
upon a block of the correct radius, and well glued and screwed
together ; or
(3) the head may be of the same thickness as the puUev
styles, with trenches cut out of the back (upper) side, 1
Fio. 787.— Elevation of upper part of a Window
having Curved Head.
402 A MANUAL OF CARPENTRY AND JOINERY.
only a veneer on the face-side under the trenches. Wooden
keys are glued and driven into the trenches after the head has
been bent upon a block to the required shape.
A strip of stout canvas glued over the upper side will
strengthen the whole materially. The outside and inside
linings are in such a case cut to the required curvature, and
when nailed in position hold the head in shape. The end
joints of the linings may have hardwood cross-tongues.
Shop Windows. — The main object in view in. the construc-
tion of shop windows is to admit the maximum of light,
and to give opportunity for an effective display of the goods.
The glass is in large sheets, and therefore is specially thick to
secure the necessary strength. Shop windows are usually
arranged as fast sheets, with provision for ventilation at the
top. The glass is held in position by wooden fillets, and is fixed
from the inner side. The chief constructional variations are
found in the pilasters, cornice, provision for sign-board, sun-
blind, and the arrangement of the side windows. Figs. 788 to
790 show the details of a typical example.
The Fixing of Window Frames.— Window frames may
be built into the wall — which has usually a recessed opening
to receive them — as the brickwork proceeds, or they may be
fixed later. In the former case, the ends of the sill and head
project and form horns, which are built into the brickwork and
help to secure the frame. Wooden bricks or slips may also be
built into the wall, the frames being nailed to them.
In the latter case, the frames are secured by wooden wedges,
which are driven tightly between the frame and the wall.
These wedges should be inserted only at the ends of the head
and sill and directly above the jambs ; otherwise the frame
might be so strained as to interfere with the sliding of the
sashes. Window frames as well as door fi'ames should be
bedded against a layer of hair- mortar placed in the recess.
Linings. — When window frames are not of sufficient thick-
ness to come flush with the inner face of the wall, the plaster
may be returned round the brickwork and finished against the
frame, or a narrow fillet of wood may be scribed to the wall and
nailed to the frame as shown in Fig. 756. In dwelling-houses,
however, the more usual way is to fix linings similar to those
used for outer door frames (p. 368). The width of the linings
depends upon the thickness oi \^i^ 'vviW. *, ^V^^ «s\v^\\\d ^'^xio^ect
^ ; Verhcal Sechoi
II
Horizontal Sech'on.
Fio. reo.
404 A MANUAL OF CARPENTRY AND JOINERY.
beyond the inner face of the w&ll for a distance equal to tk
thickness of the plaster, and are usually splayed so that thej
will not interfere with the admission of light. The inaide of
window and d'
the axtMtnvt, „. __„, .
the linings and to rongb wood*
upcuiu^H usunlly are finished similarly ; thus
baud motilding, which is secured to the edge o
WINDOWS.
40S
sides and top in both cases. The bottom of the window opening
is SnisheJ with a irlndow board which is tongued into the sill
of the frame. The board is about Ij^ inches thick, and is
made wide enough to project beyond the auiface of the plaster
for a distance of about 16 inches. The projecting edge is nosed
(rounded) or moulded It is longer than the opening, to allow
the lower ends of the architrave to rest upon it.
W'hen the walls are thiik the linings are often framed and
panelled. Such linings maj terminate on a window board at
the sill level, or the inner side of the wall may be recessed
dow, Bhc
Saeb uid Fnms
below the sill level and the linings carried to the floor as showa
in Fig. 791.
Window Siutters.— Although not used to the same extent
as formerly, wooden window shutters are fitted occasionally to
close up the window opening. Window shutters, which are
arranged generally on the inner side of the window, may be
hinged as bon shutters, or may be vertically sliding shutters.
Box slmtteTa consist of a number of leaves or narrow frames
which are rebated and hinged together, an equal number being
on each side of the window opening, the outer ones on each
side being hung to the window frame. When closed they
together fill the width of the window-space, and when open
they fold behind each other so that the ft<mt oqq Eottoa t.'iift
406 A MANUAL OF CARPENTRY AND JOINERY.
jarab lining of the window frame. If the walls are thick, the
ahutters can be arranged to fold in the thickness of the wall;
if the wall is a tbin one it is necessary to construct projecting
boxes into which the shutters fold. The nature of the framtDg
of the shutters depends upon the surrounding work ; it ia uiual
to have the outer surface framed and moulded, and the inside
finished bead-flush. The arrangement of box shutters requires
that the shutters on the same side shall vary in width so tbat
they will fold into the boxes on each aide of the windov, the
outermost shutter (which is the widest) then acting as the win-
d<)w lining. Fig. 792 shows a horizontal section through one side
of a window, showing hinged shutters folding so that a splayed
Iming 13 obtained Fig "93 shows hinged shutters consisting
of one nairow and oni, «ule shutter on each side of the opening.
This arrangement is suitable for a thin wall, where it is
undesirable to have boxes for the shutters projecting bejond
the face of the uall For hanging window shutters it in usual
to use back flap hinges (Fig 717) the joint at the corner of
the shuttera in Fig 79J w nrf,nied a rule joint.
Sliding shuttera, working in vertical groove)^ and balanced hy
weights, are sometimes used. Tlioy require that the wall under
the window sill shall be recessed ; the floor also often needs
trimming to allow space for them to slide sufficiently low.
To hide the grooves in which the shuttei-s slide, thin vertical
flaps are hung to the window frame, and the window board
IB also Jiinged at the front ed^& bo allow the shutters to slide
Window Fittings and
Fasteners - I n casement
and hinged saahea initt Itlngea
are used These should be
atninf, eiinnj,li f i the pur
pose piefciulilv of brass
and tbet should whenever
possible, have one wing of '
the hinge let into the frame
and the other 6ne into the
sash There are ninnj tjpea
of metal water tnr suitable
for usL foi the jnmt between
the biittom rail and sill of
casement winduwit aud thebe
matennllj asaiwt in making
thejoiiilwatuipiouf Hinged
casement sashes may, when
closed, be fastened by tower
bolts (>ig 731) mub Delta
(Fig 732) or casement Rib-
teneM (Fig ll'i^ M.a.wj
408 A MANUAL OF OARPENTBY AND JOINERY.
special caaoment-faateners avo obtainable, amoDg which one
of the most serviceable is an BapagnoUtte bolt. It consista
of two long bars or bolta, which are bo arranged that b;
turning a handle to which the; are connected, both bolta
AxltPulkjj.
QwdranTS? ^^
Fanlight St^ay] | Sprir^ Suh bsttnir.
are shot forward at the same time, and fasten the window
etfectivelj' at both top and bottom. Casement sashes are held
in any required position when open, by using a casement »tnt
(Fig. 796), one part of which is Rcrewed to the sash and the
other part to the frame. Iron qiULilntiits are used generally
WINDOWS. 409
for regulating the opening of fanlights, i.e. sashes that are
hung as shown in Figs. 752 and 754. Fig. 797 shows the
pivots or sash centres used for pivoted sashes. The opening
and closing of such sashes is effected eithei* by a quadrant,
or by means of cord^ passing over pulleys. Vertical sliding
sashes are secured by a Bash fastener screwed on the
meeting i^ils. Figs. 802 and 803 show two kinds of sash
fastener. The lower sash of such a window should always be
provided with sasli lifts (Fig. 804) for raising and lowering.
StUDinary.
Windows may be either fixed or made to open. Those which
open consist of a firame and movable Bashes, which are rebated to
liold the glass.
In casement windows the sashes open like doors. They may
open inwards or outwards. The frame is solid and rebated.
In sash and ftame windows the sashes slide vertically alongside
each other, and are balanced by weights. The upper sash always
slides in the outer groove. The frame consists of several parts
which together form on each side a box or case in which the weights
are suspended.
Sashes hing^ed on the bottom rail to open inwards, and sashes
swinging; on pivots, are sometimes used, especially in positions not
easily accessible.
Sashes are framed together with mortise and tenon joints.
Linings and architraves are required with thick walls, to obtain
a finished internal appearance.
Bay windows project beyond the face of the wall ; they may
be arranged as fast sheets, as casements to open, or with vertical
sliding sashes.
Window shutters may either consist of a number of leaves hinged
together and folding into boxes at each side of the window (box
shutters), or two shutters may slide vertically past each other and
be balanced by weights.
Qnestions on Chapter XIV.
1. Draw full-size section tlirough the sill of a casement window
■Opening inwards. (C. and O. Ord., 1896.)
2. Draw sections through the sill, head, and the styles of a
.casement window to open outwards. Scale J full size.
410 A MANUAL OF CARPENTRY AND JOINERY.
3. Make one half horizontal and a vertical section through a
r window frame 7 ft. 4 in. high and 4 ft. 3 in. wide, fitted with
*^ a pair of French casements to open inwards. Scale 2 in. to the
foot ; give details to a larger scale. (C. and G. Ord., 1902.)
4. Draw to a scale of one inch to a foot, plan and section of an
ordinary French casement window to open inwards. Show the
\/^ linings for a 14 in. wall, and give full-size sections of devices for
excluding the weather. (C. and G. Ord., 1895.)
5. Draw plan and section to scale 1 J in. to a foot of a three-light
y casement with solid frame and mullions. Size of opening 5 ft. 6 in.
by 3 ft. Give section through sill J full size. (C. and G. Ord.,
1897.)
6. Make vertical and horizontal sections of a solid window frame
with a 2 in. sash hung on pivots, and show how the beads are cot.
The size of the window opening is 4 ft. high and 2 ft. 9 in. wide.
Scale 2 in. to the foot. (C. and G. Ord., 1902.)
7. Draw a section, one-quarter full size, through the oak sill and
lower portion of a 2 in. double hung sash, showing the method you
w(juld adopt to prevent the admission of water ; also similar sections
through a transom with opening fanlight, and the lower portion of
a French casement to open inwards in an exposed position. (C. and
G. Ord., 1894.)
8. Draw out, full size, a horizontal section through one of the
jambs of a window in a brick reveal, having the usual cased frame
and 2 in. deal ovolo sashes. Draw also a vertical section through
the same sashes at the meeting rail. (C. and (». Prel., 1900.)
9. Draw half horizontal and vertical sections (scale 2 in. to 1 ft.)
of 2 in. double-hung sashes with cased frame, opening 3 ft. by 5 ft.,
adapted to exposed positions. (C. and G. Ord., 1899.)
10. Draw \ full-size sections through head, sill, jamb, and
/ meeting rails of an ordinary double-hung sash window in a 14 inch
wall. (C. and G. Ord., 1896.)
11. Make half elevation, plan, and vertical section of a pair of
2 in. double-hung sashes and cased frame with semicircular head ;
width of opening 4 ft. ; height to "springing line" 5 ft. Give
details to show the best method of constructing the head of the
frame. Scale li in. to 1 foot. (C. and G. Ord., 1903.)
12. Make rather more than half elevation, vertical and horizontal
sections of a boxed Venetian window-frame, 6 ft. 6 in. wide and
5 ft. high. (C. and G. Hon., 1904.)
13. Draw plan, elevation and section of a double-boxed Venetian
^ windiow of three lights, to occupy au oi^wiu^ m a wall two bricks
\^
QUESTIONS ON CHAPTER XIV. 411
thick ; opening to he 10 ft. wide hy 7 ft. 6 in. high in the clear.
Scale for the general drawings, ^ in. to a foot ; details not less than
i full size. (C. and G. Hon., 1903.)
14. Draw plan and section to scale of ^ in. to a foot of a shop
front, showing arrangement for giving light to ha^ement. Frontage
18 ft. ; height from floor to ceiling, 13 ft. (C. and G. Hon., 1897.)
15. Draw, in plan, elevation and section, an ordinary shop front,
to occupy 16 ft. There is to be a light to the basement under the
shop-board. Scale ) inch to a foot ; with details to 1 inch to a
foot.
16. An ordinary sash window set in an opening 6 ft. wide by 8 ft.
6 in. high in the brickwork, in a brick and a half wall, is to have
folding shutters. Draw the plan of the shutter boxing and
architrave, taking in half the window, to a scale of not less than
1 in. to 1 ft., or larger than 1) in. to 1 ft. Show the grounds or
other fixing. (C. and G. Hon. , 1900. )
17. A window has a 6 ft. opening. It is to be fitted with splayed
folding boxing shutters. The sofl&t is framed. Write a brief
description of the method of fixing the various parts. (C. and G.
Hon., 1898.)
18. Draw, to a scale of 2 ins. to one foot, a horizontal section
through one side of a double hung sash and frame window in a J
14 in. brick wall showing hinged shutters arranged to open back
against the inside face of the wall. Width of opening 3 ft. 6 in.
19. Describe back flap, rule joint, and give illustrations of their
use. (C. and G. Ord., 1898.)
20. Give a plan and section, | inch to the foot scale, of lifting
shutters to a properly cased sash frame 3 feet 6 inches wide, fixed
4 J inches in reveal (wall 1 foot 10^ inches thick) and show the
splayed, moulded, and panelled linings, window backs, architraves,
etc., complete. (C. and G. Hon., 1892.)
CHAPTEE XV.
BOOF-LIQHTS AND CONSEBVATOBIES.
In many buildings it is necessary to have the top rooms lighted
by windows in the plane of the roof or slightly elevated above
the roof surface. Such windows are called roof-lights or sky-
lights. They may either be " fixed " into the roof, or be con-
structed to allow of being opened for purposes of ventilation.
The chief difierence between the frames of roof-lights and
the sashes described in Chap. XIV. is that in the former, cross
bars are not used, and the bottom rail is thinner by the depth
of the rebate than the other parts of the sash. These modi-
fications are necessary, as will be seen from the illustrations,
to allow the free escape of rainwater.
Owing to their exposed positions, it is specially necessary
that the timber used for all roof -lights shall be of the
best quality, well seasoned, and entirely free from sapwood,
shakes, loose knots, and other defects. Red deal is in general
the best wood for this purpose. Further, all the joints should
be well painted with lead paint before the framework is put
together, and the framework itself requires re-painting
periodically.
There are many dififerent methods of arrangement, some of
which are described below.
Fixed Skylights. — The simplest roof-light, and one that
is specially applicable to large sheds of the warehouse type,
is constructed by placing, on each common rafter, a double
rebated bar, from 3 to 5 feet long, as shown in Fig. 805. In
the rebates of these bars the squares of glass are fixed. At
its upper end the glass fits into a grooved cross rail, and the
slates or Jead flashings overViaiig Wiia. X.\. ^\i^ lo^^r eud^ the
ROOF-LIGHTS AND CONSERVATORIES.
413
glass is so arranged that it overlaps the slates, or sheet lead
may be used to make a watertight joint.
An alternative method is to "trim" the common rafters,
so that a rectangular space, equal in size to the required
skylight, is obtained. The frame of the light consists of
two styles, a top rail of the same thicl^ness as the styles,
and a Irattom rail the thickness of which is less than the
thickness of the other parts by the depth of the rebate.
Intermediate bars parallel to the styles, and in the same
direction as the slope of the roof, are placed at from 12 to 16
Slates
Seaion through A. B
Fio. 806.
Slates
Fig. 805. — Vertical Section through part of a
Roof, showing a fixed Skylight.
inches apart, as it is not advisable to have the sheets of glass
more than that width. As these lights are in the slope of
the roof, there are no cross bars, therefore the sheets of glass
should be as long as possible. As the glass used for glazing
such lights is thicker than in ordinary windows, it is necessary
to have the bars thicker than in ordinary sashes, and a rebate
at least one inch deep is required. The thickness of the frame
depends upon its size, but should never be less than 2j inches.
Glass may be fixed in wooden frames either by means of
small brads and putty, or by wooden fillets. When putty
is used, it is essential that the rebates, which are to hold the
glass, be previously painted or "primed." The paint pre-
ventB the wood from absorbing the o\\ oi t\ift ^wXXi^. '^"'^fesssav
414 A MANUAL OF CARPENTRY AND JOINERY.
provision is also needed for the removal of condensed water, which
is invariably found where skylights are used. The condensa-
tion is most marked in rooms, such as mills, in which the air is
hot and moist. To provide channels for the condensed water,
grooves are cut along the sides of the bars (Fig. 809) and
styles. Sinkings are also made upon the upper side of the
bottom rail, as shown in Fig. 815, to prevent the water from
being drawn by capillary attraction between the glass and the
rail.
The Joints between the sides of the light and the roofing
material — slates or tiles — are made watertight by sheet lead
flashings which overlap the woodwork of the frame. Fig. 807
Slates s
S\aUs
Fig. 807. — Vertical Section through part of a
Roof showiug a fixed Framed Skylight.
is a section showing a framed roof-light resting on the common
rafters. The bottom rail overlaps the slates or tiles, and this
joint is also made watertight with sheet lead as shown in
section in the illustration.
Fig. 808 shows in section an elevated skylight fixed upon a
" curb " near the ridge of a roof. Fig. 810 is a section through
a fixed skylight in a shed-roof.
Hinged Skylights.— Skylights which are hinged to open
are fitted upon the upper edge of a curb or frame fixed in the
plane of the roof, the common rafters being "trimmed" to
the required size to receive the curb. The curb is made from
material 1|^ to 2 inches thick, and of width such that its upper
edge stands from 4 to 6 inches above the plane of the roof.
The an^le Joints of the curb may be dovetailed or tongued
and nailed. The sajdi frame Test?^ w^on Wv^ w^^^x ^^^^ ^1 vJckfc
ROOF-LIGHTS AND CONSERVATORIES.
415
curb ; it is from 2 to 2^ inches thick, and consists of styles
and top rail of the same thickness, and a bottom rail which
Sheet Lead
Fia. 809.
Collar Beam
Fio. 808.— Section through an Elevated Skylight
fixed at the Ridge.
(because the glass overlaps it) is thinner than the styles by
the depth of the rebate. Bars are inserted in the direction
Ridge Tile
Slates
Fig. 810. — Section through part of a Shed-roof, showing a fixed Skylight.
of the slope of the roof, and the butt hinges used for han^in^
the sash are invariably fixed on the underaida oi \\i^ \*o^ "c^^.
416 A xMANUAL OF CARPENTRY AND JOINERY.
Considerable care is requii'ed to make the Joint betweeo the
gash and the curb watertight. Fig. 814 shows the upper edge
of the curb rebat«d to form a tongue which fits into a corre-
sponding groove cut in the underside of the sash. Another
way is to have the edge of the curb square, and to fix a toogati
fillet around the underside of the saah so that it overlaps the
curb as shown in Fig. 813. This type of skylight is extensively
used for lighting attics and staircases of dwelling-houses. Figs.
812 to 814 show sections of such a skylight with the main
dimensions indicated thereon.
The joints hetween the curb and the I'oofing slates or tiles
are made weatherproof with sheet leaA. At the upper end—
the back of the curb — a small lead gutter is foi'ined, with the
lead going underneath the slat«s and overlapping the upper
edge of the curb. The sides of the curb may lie flashed with
soakers — short lengths of sheet lead which are worked in
between the slates — or the joint may be made with one strip of
lead formiug a small gutter down the side of the curb. In
either case the lead overlapa the ap'pet fci^a o^ ftie t-it\i. t.\.
ROOF-LIGHTS AND CONSERVATORIES. 417
. 4
* —
r-l
t!^3
s
-If- :
/
418 A MANUAL OF CARPENTRY AND JOINER^.
\^
the lower end of the curb, the lead overlaps the slates- To
prevent water from rising between the glass and the upper side
of the bottom rail, sinkings are cut into the rail as shown in
Fig. 815.
Dormer Windows. — Instead of having the light in or
parallel to the plane of the roof, it affords a more artistic
treatment of the roof, and often gives a better result in light-
ing, if the window is fixed vertically. The general arrangement
of the framing, as well as of the sashes, depends upon the
kind of roof, the width of the window required, and the general
style of architecture of the building.
The construction of a dormer window necessitates trimming
of the rafters, and the arrangement of projecting framework,
the front of which consists of comer posts and crossrails—
rebated to receive hinged sashes — which are connected to the
main roof by other crossrails and by braces. This framework
is surmounted by a roof which may be either ridged, of curved
outline, or flat. By arranging a ridged roof to overhang, and
adding suitable barge boards and finial (Fig. 819), a dormer
window may be made to improve the general appearance of the
roof of a building. The sides of the dormer may be either
boarded and covered witli the same kind of material as the roof,
or they may be framed for sidelights.
As dormer windows are generally in exposed positions, and
the sashes are arranged as casements to open, their efficiency
depends largely upon the perfection of the joints between the
sashes and the frame. The methods of arranging tliese joints
are explained in detail in Chap. XIV. to which reference should
be made. It ought to be mentioned, however, that with sashes
hung folding, semicircular tongues on their hanging styles
(Fig. 745) are by far the best. Figs 817 and 818 give the
details of a dormer window, with sidelights, fixed in a roof of
ordinary pitch. The sashes, which are hung folding, open
inwards. The roof may be boarded and covered with lead, or
it may be covered with slates or tiles. The joints between the
roofing slates of the main roof, and the loof and sides of the
dormer, are made weather-proof with sheet-lead flashings.
Figs. 819 and 820 show a dormer window fixed in a Mansard
roof ; in this example there are no side lights. Figs. 821 and
822 show a three-light dormer, of which the middle sash
only is hiuged to opeti. TV\ft Tool \3i \Xi\'& <»."6>^ \s, ^^.-jy.^,^ -M^d is
ROOF-LIGHTS AND CONSERVATORIES. 419
fliwithrwisliLtiC^— ill wW I Vertical Section
^^- •* I 1 i f/^ ^) through A B
DaColls of a Daimer Wlndon in t, Slated Roof of ordloHry Fl
Dormer Window In a Mttnawd tl
420 A MANUAL OF CARPENTRY AND JOINERY.
covered with lead ; it ha« a wooden cornice around the upper
edges.
Large Skylights and Lantern Lights.— For lighting tJie
well of a, large utaircaBe, or a room which, for Boue reason,
cannot be lighted with side windows, Bpecially large skylighU
are often necessary. Tliese are of more elaborate construction
than the skylights already described ; they vary conaiderablj
in size, shape, and design ; the plan may be I'ectangular,
polygonal, circular, or elliptical, and the outline may bs
pyramidal, conical, or spherical. The framework may be ot
TT
i
'//
^
1
4=
Front 'Eleva
Tbree-lie
tion
4
/ Section through
A.B.
Roof
Purlin
Fio. S22.
either wood or iron. To support auch a skylight, a strong
wooden curb is framed into the roof, and projects from 6 to
9 inches above the roof surface. The joints between the curb
and the roof are made watertight with sheet lead The
framework of the skylight may consist of rebated quartering,
with sepai'ate lights which fit into the rebates of the framing ;
or the sashes themselves may be constructed with strong angle
styles, which are mitred together, and provided with either a
hardwood tongue inserted in the joint, or with a wooden roll
on the top to keep out water.
With skylights of this description, channels for condensed
irater should always be provided. These are placed at the
upper inner edge of the curVi, tA\e remsiini4eT lA 'Oiv« vtisiiss i«ai
ROOF-LIGHTS AND CONSERVATORIES.
421
of the curb being covered by either panelled framing or match
boarding.
Figs. 823 and 824 give details of a skylight having the form
of a square pyramid. In this example the four triangular
lights are mitred at tlie angles, and have wooden rolls over the
Skylight of Curved Outllm
al akyllght.
joints. Figs. 825 and 826 show elevation and part plan of a
skylight with a curved roof surface.
A lantern Ilfclit differs from the skylights just described in
having, in addition, vertical rideltelits. The sidelights consist
of gashes, which, by being hinged or pivoted, are often avail-
able for ventilation. As they are in exposed positions, the
greatest care is inquired in order to obtain watertight joints,
the detailed conatmction of which is conaideTei \tiOiw^-'S^ .
422 A MANUAL OF CARPENTRY AND JOINERY.
When the Bidelighta are hinged on the bottom rail, as in
Fig. 827, they open inwards ; when on the top rail (Fig. S28J,
they opec outwards. When they are hung on pisots, th«
pivots are fixed slightly above the middle of the sash, wliich
opens in the manner shown in Fig. 829. Figs. 830 to 633 sliov
dutails of a rectangular opening surmounted by a lantern light
which is hipped (p. 216) at both ends, and haa sidelights
arranged to open inwards.
The eonstructiiiii of akylighta and lantern lights affords good
examples of the a|>plicatii>n of geometry to practical work a»
described in Chap. III. When the roof-lights are pyramidal as
shown in Figs. 624 and 831, and a separate frame is constructed
as shown in Fig. 831, the methods of obtaining the lengths and
bevels of the hip raftera are similar to those described in
Chap. TX., p. 248. When the roof-lighta mitte against one
another, the sizes of the lights and the bevels of the angle-
styles which mitre together are obtained as shown at X in
Fig. 833. With lights of curved outline, the shapes of the hip
rafters or angle-styles, as well as the developed surfaces, are
obtained as explained on p. 2^5.
ROOF-LIGHTS AND CONSERVATORIES. 423
■I n Untera Light flsod on a Flat Root.
424 A MANUAL OF CABPENTBY AND JOINEEY.
Laj.ligllts. — At the ceiling level of roof-lighfca used tor
staircase welln, or in similar positions, it is often consideied
adviEiiable, for the Rake of appearance, to have a hoi'izontal secood
light called a lay -light. This consists of a sash, — or if the apB(«
is large, a niiinber of saahea — lixed into frames in the ceiliog.
The chief feature of ]a_v-lights is in the attempt at decoration
hy arranging the bars in some ornamental design (Figs. 834
and 836). The lay-lights are often glazed with ornanfcnt&l
glass, which, although it improves the appearauce, diminishes
the amount of light transmitted.
GreenbooBes and Conservatories.— In this type of building,
which is largely constructed of wood and glaan, the framework
is usually of moulded and I'ebated quartering, with side sashes
fiied in fhe rebates. As in the case of skylifjlits, the roof -lights,
whicli in this cane reach from the ridge to the eavea, have no
cross bai-s, since these would impede the flow of water running
down the sliiiw of the roof. Cai'o should be taken to have
the b:irH strong enough to carry the glass without sagging ; aud
it is well to reiiieinbei' that when a roof is of Hat pitch a heavy
snowstorm will thixiw a large additional weight u]icin it, while
with d xteep roof the wind Wi mudi \io'«cy, Tlw distance
EOOr-LTGHTS AND CONSERVATORIES. 423
apirt <if tlie bars which carry the glasa inuges from 12 to 18
iiichea, and the lengths of bLe aheetH uf g]asn shniild be as great
an poBBibie, so aa to diminisli the numlier of crnsa-joinCs, sinue
ihese allow of iiccumulationa of dii't which cannot be removed
easily. TheKe roof-lighta are constructed in exactly the name
manner as skylights ; they ai'e, however, often much larger, and
require to be thicker, unless purlins are placed to eiipport
Lheni. When, as is often the caae, jsirfc of the rotif-llght is
made to open, this part — often a narTOw atrip at the highest
pai't of the roof (Fig. 838) — is made as a separate light, which
overlaps the upper eilge of the fixed lower light. Additional
ventilation is Eecui-ed by arranging the side sashes to open.
The above description is intended merely to outline the broad
principles of the construction of conservatories, but it ahould
be remembered that the details, while conforming to casement
aud roof- light conatruction generally, lend themselves to
considerable variation in design and arrangement. Three
typical examples are illustrated in Figs. 836, 637, and 838.
1 of Klaziii£wliio\x mTOLjM^Jilw, ?
ROOF-LIGHTS AND CONSERVATORIES. 427
and replacing of glass, are in use. It is, however, beyond the
scope of this book to deal with such.
Fasteners. — Because roof -lights are fixed at the highest
parts of a building, they are useful for purposes of ventilation.
On the other hand, their position renders them difficult of
access, so that the means of opening and regulating the sashes
requires special consideration.
Pivoted rods, pulleys and cords, quadrants, levers, etc., aie
among the devices used for this purpose. The position and the
method of hanging the sash, the general style of the building,
the cost, and other considerations will of course decide which
particular type of regulator is most suitable.
Summary.
Roof-li£rlits may be fixed or they may be arranged to open. They
may be in the plane of the roof or elevated above its surface.
Lead flasliixigs are required to render watertight the joints
between roof-lights and slates or tiles.
A dormer window is an arrangement of vertical lights on a
sloping roof surface. The construction of the projecting roofed
framework necessitates trimming of the rafters. The lights often
open as casements.
Large elevated skylights are supported by strong wooden curbs
framed into the roof. Lantern lights have in addition vertical side
lights.
A horizontal light fixed at the ceiUng-level directly below a roof
light is called a lay light.
The principles governing the construction of window framing and
roof-lights are applicable also to wooden framed greenhouses and
conservatories.
Questions on Chapter XV.
1. Draw, to a scale of 3 in. to one foot, cross sections to show
fully alternative methods of constructing the fixed skylight shown
in the roof of the building illustrated in Fig. 517.
2. The lighting of a large shed is effected by fixing roof- lights
arranged as shown in Fig. 810. Draw the complete details, show-
ing the construction of the roof-lights, to a scale of 2 in. to one
foot.
428 A MANUAL OF CARPENTRY AND JOINERY.
3. A skylight is to be placed in a sloping roof. Give sketche^j*
showing the construction of the skylight, and how you would trimLfc^j^
around the opening. The void is to be finished internally with! i^^
linings. (C. and G. Ord. , 1904. ) ■ I lU
4. Draw to scale ot l^ inches to one foot, a plan and two vertical Lu ^
sections of the hinged skylight shown in Fig. 811. Show all theLw^
details of the carpenters' and the plumbers* work. Size of opening |tc^
(between common rafters) 4 ft. 6 in. by 3 ft.
5. Make a drawing of a small skylight, to be fixed in a flat roof, 1
and give details to show how the weather is kept out. (C. and G
Ord., 1898.)
6. Draw all the details of a dormer window fixed in a slated roc
which is inclined at 45"* to the horizontal. Show fixed side-lights,
and casement sashes hung folding to open inwards in the front part.
Scale 2 in. to one foot.
7. Give a section through a Mansard roof 30 feet span, showi
all details connected with gutter behind, the parapet in front, a
a skylight in upper front slope of roof. (C. and G. Ord., 1892.)
8. Make plan, elevation, and section of a dormer window, 8 ^t.
wide over all, divided into three lights, one fixed, the others on
centres, the openings for lights to be 3 ft. high. The dormer to be
in the slope of a roof at 45° pitch, and to be covered with a lead flat.
Show the method of trimming the opening and the details of
framing, and all precautions to be taken for keeping water out and
getting rid of condensation, and describe the materials to be used.
(C. andG. Hon., 1904.)
9. Draw to scale J inch to a foot, section through a skylight over
a billiard room, the clear width being 8 ft. (C. and G. Hon., 1896.)
10. A lantern light, 8 ft. by 5 ft. , is to be fitted to a billiard
room, covered witli a lead flat. Draw rather more than quarter of
plan and half the vertical section of the light. Any necessary
details may be drawn to a larger scale. Show clearly how you
would keep it watertight, and provide for ventilation. (C. and G.
Hon., 1901.)
11. It is proposed to cover a space, 12 ft. by 6 ft., in an exposed
situation with a lantern light. Give a plan and longitudinal section
of same to a scale of half an inch to a foot. Also give details,
quarter full size, of sections of upper part of light and lower part of
sash and junction with roof. The light is to be made to ojjeii.
(C. andG. Hon., 1894.)
12. Draw to a scale of J inch to a foot the construction of a flat
iead-covered roof over a room 2ft i\.. \y5 \% ix.., ^\vciNN\w<^ n>bj^
QUESTIONS ON CHAPTER XV. 429
3nient for a lantern light 10 ft. by 9 ft., and give details,
;htli full size, through rolls, gutter, and one side of skylight.
IG. Ord., 1895.)
Draw to scale of ^ in. to a foot a lantern light, elliptical on
ft. long, 4 ft. wide, and 3 ft. 6 in. high internal dimensions,
low you would get cuts or bevels of bars at top and bottom.
IG. Hon., 1897.)
j
CHAPTER XVI.
STAIBCASE WOBK AND HANDBAILmO.
\
Definition of Terms. — As a means of obtaining access to the
upper rooms of a building it is usual to provide a space in
which is arranged a series of steps. This space is named the
staircase, and the combination of steps is named a flight of stairs.
"Wooden stairs consist of horizontal treads, generally supported
by vertical risers placed under the front edges of the treads ;
and string boards which support the ends of the treads and
lisers. The front edge of each tread usually overhangs the
riser under it, and is nosed or moulded. The line of nosings is^
an imaginary line parallel to the edges of the string boards and
touching the nosing of each tread in a flight.
The going of a stair is the horizontal distance from the face of
the lowest riser to the face of the highest riser in the same
flight. The width of the tread is measured from the face of on<
riser to the face of the next, any overhanging nosing not beinj
taken into account. The total rise is the height from floor
floor, although the word " rise " usually refei's to the heighC:>
from the top of one tread to the top of the next one above it —
Parallel rectangular treads in a flight are nanied fliers ; when i€>
is necessary to change the direction of a flight of stairs, say"
through a right angle, either winders (triangular treads) or 9*
square landing called a quarter-space landing must be used*
The middle tread of three winders is four-sided (kite shaped^,
and is named the kite winder. When the width of the staircase
is at least double the width of the stairs, and the stairs ar^
arranged in two flights running in opposite directions, th^
change of direction (through two right angles) may be obtained
by winders only, by winders and a quarter-space landing
STAIRCASE WORK AND HANDRAILING.
431
(Fig. 841), or by a landing extending the width of the staircase,
and called a half-space landlTig. It is sometimes necessary to have
treads which are a little wider at one end than at the other, as
shown in Fig. 880 ; these treads are named balancing or rtandng
[^10. 839.— Sketch of part of a Flight of Stairs, allowing Coubtructional
Details.
tread&l The lowest tread, or sometimes two of the treads at tlie
hottonl of a flight, may be of different shape from the fliers, to
allow elf additional room, or to improve the appearance of the
Btaoa. ■ A step which has a carved front edge, as shown in Fig.
88C^ is t named a commode step. A step 'witiVv \\>a owXi^v ^av\ife\
/
432 A MANUAL OF CARPENTRY AND JOINERY.
rounded t« a quadrant is a bulliune step ; if the end of the sUp
is semicircular it is a round-uidsd step, while if the curved end is '
somewhat of a scroll the step is called a oortall step.
Distinctive names are given to the string boards. Forei'
ample, a string board with parallel edges, which is trenched to
receive the ends of the treads and risers, and has therefore part
of its width above the steps, is called a dose striiif; : it is either
the will siring or the outer {viell) string, accoi-ding to its position.
Tlie outer string has, in some types of stairs, the upper edge cpt
to the prolile of the treads and risers, and is then named a cut
string. With a cut string, the ends of the treads overhang, and
have mitred and returned nosings (Fig. 839) ; the risers under
these treads may have the ends mitred to the string boards, or
thin, shaped brackets may be mitred against the ends of the
risers, the object being in either case to avoid showing the end
of the riser. The former of these cut strings ia called a cM
and mitred Etring', and the latter a bmcketad string (Fig. S48).
With some types of atairs it is necessary to have the outer
string constmcted to turn through an angle at the change of
direction of the stairs ; such a string is named a wiMtHd
Stairs more than 3 feet wide should be supported upon inclined
wooden carriaeeB consisting of rough quartering. Triangulai
blocks placed upon the upper edge, or rough cleatn nailed (to tie
sides of these carriages, support the treads ; the jiLinterei
are nailed to the under sides when a plastered soffit i,i )-eqliir«l.
Wben all the treads are rectangular and of tho Hame
stairs constitute a straUfht flight. When windors arE'
turn through a light angle, the stairs are described a
stairs. When the change of dnection extends thioughl tfO
right angles, futh a landing between the two flights, the
flight ia named the return flight Stairs bavins; return 1^
ai'e called dog-l^ged when the width of each flight ii
half the width of the staircase, and the outer strings of tl
flights are in the same vertical plane. When, on the other M
the width of the staircase ia more than double the widthM
stairs, it allows of an open space between successivt! fligbtM
space is called the welL When there are posts (newe
at the angles, the stairs are called open newel stairs.
there are no newel posts, and the outer string and tb(> 'wiuii^
are continuous from bottom \a Ui^, Cat aXaw-a itt «j:\\ \jjj!
STAIRCASE WORK AND HANDRAILING. 4.^
geometrical Geometrical stairs may be arranged in either a
rectangular, polygonal, circular, or elliptical staircase, and are
iisually named accordingly.
The triangular framing placed under the outer string of a
flight of stairs is called the spandrel frnmiTig
General Principles of Stair Construction.— In superior
dwelling-houses and in public buildings it is usual to make a
special feature of the staircase and stairs. In cottages, however,
the space is generally too limited to allow much scope in this
respect. In planning the stairs the following important points
need attention. The staircase should be well lighted. The
stairs should be arranged in straight flights of not more than
twelve steps each, and all steps in the same flight must have an
equal rise. If the height from flooi* to floor renders more than
twelve steps necessary, there should be a landing between
successive flights. A single step, or a combination of two steps
only, between adjacent flights is objectionable ; winders should
be avoided as far as possible, although by their use a saving in
space can be effected. When winders must be used, they should
be arranged so that in the middle o£ their length in narrow
stairs, and at about 18 inches from the handrail in wide stairs,
the width of tread is equal to that of a flier. It is usual, how-
ever, to arrange three winders to turn through a right angle
(Fig. 873).
To economise space on the landing of the upper floor, the floor
joists are trimmed so that part of the floor overhangs the lower
flight of stairs. In arranging the trimming joists it is necessary
to provide headroom, that is, sufficient space between the stairs
and the under side of the upper floor to allow persons to ascend
and descend the stairs without stooping. A usual distance to
allow for headroom is about 6' 6'', measured vertically in line
with the face of the risers. Special consideration needs to be
given to the positions of doorways and windows — on both the
upper and lower floors — as they often introduce difficulties in
the planning of the stairs. As the space beneath the stairs is
almost invariably used, either as an approach to the cellar or as
a storage room, any landing between two flights should be high
enough to allow of a passage under it.
Proportion of Tread and Riser.— The width of the tread,
the amount of rise, and the proportions between these are of
paramount importance. A good proportion ioT «Ji «ajer3-^<5«^'^
M.C.J, 2 E
434 A MANUAL OF CARPENTRY AND JOINERY.
stair is to have a tread 1 1 inches wide (neglecting any over-
hanging nosing) and a rise of 6 inches. These dimensions
when multiplied together equal 66 ; it will be found a satis-
factory guide to take this number as a constant, and the
following formula can be used : —
tread X rise =66.
From this it will be seen that a 5^ inch rise will need a 12
inch tread, while a rise of 7 inches will require a tread ^
inches wide.
Another rule, which also gives satisfactory results, is to make
the width of the tread, pliis twice the height of rise, equal to 23
inches. This can be expressed as follows : — If T= width of tread
in inches, i2= height of rise in inches, then
r+2/2 = 23 inches.
Although limitations of space often prevent the construction
of an ideal stair, care should be taken to make the best of the
available space, especially as a badly designed and pi'oportioned
stair is not only fatiguing, but a serious danger to the safety of
old people and young children. For a dwelling-house the stairs
should be from 2' 6" to 3' wide, with a rise of from 6^ to 8
inches, and a proportionate width of tread. For public build-
ings, the width of the stairs varies from 3 feet to 6 or even
8 feet, and the rise is from 5 to 7 inches.
The Setting-out ^f Stairs. — It is reasonable to assume that
the type and general arrangement of the stairs, with the
positions of start and finish, landings, winders (if any), adjacent
doorways, etc., have all been considered during the pre-
paration of the designs and general plans of the building.
It is the joiner's duty to "set out" and construct the stairs
from drawings supplied to him which embody the points just
mentioned. The first thing to do in the construction of a flight
of stairs is accurately to measure the staircase, test the angles,
and to draw to scale a plan showing the amount of space avail-
able and the exact positions of any doorways or windows in
close proximity.
The plan of the staircase having been drawn, it will be
necessary to determine the number of steps required to ascend
from the lower to the higher floor-level. To do this, the height
from floor to floor must be obtained. It is usual to employ for
this purpose a storey rod, tYiat is, %. to^ «i\>o\x\i \^ \\\q\v^<^ «\jiare
STAIRCASE WORK AND HANDRAILING.
435
y \
and long enough to reach from floor to floor. It must be borne
in mind that in each flight there is one more riser than tread,
owing to the landing on the upper floor serving the purpose of
a tread. J By applying the rule previously given of the pro-
portion of tread to riser, it remains to be decided what the rise
shall be. For example, if the height from floor to floor measures
10' 6", and there is plenty of " going space " in the staircase, a
.Yp><>^^>^>^y>^^^^>^^^^>^^^^
Sa
I
i
!
I
I
I
Ha IP Space
Landing
44-0
-M-
-tt-
-M-
-le-
-6-
-4-
■4-
"«-
-»l-
-th
■%*■
-Gft-
mfliffin ^
Landing
Fig. 841.
Fio. 840.
:y
Alternative Plans of Dog-legged Stairs.
rise of 6 inches — which would give an easy stair — might be
adopted : this would require 21 risers, and 20 treads each
11 inches wide. On the other hand, assuming that the going
space is more limited, while the height is still 10' 6", a greater
rise and a narrower tread will be necessary. A rise of more
than 8 inches is not desirable, so that it is necessary to find a
height between 6 and 8 inches which will divide without re-
mainder into the total height (lO' 6"). The number of risers thus
obtained will obviously lie between ^g^ {i.e. 21) and ^Jf^ (i.e. 15|).
It may be 1 6, 1 7, ] 8, 1 9, or 20, with correapot\d\t\^TO^^ ^^^ =^'^ \
436 A MANUAL OF CARPENTRY AND JOINERY.
W = ^vr" ; W = *7", etc. Although the rise of 71" does not give
a very easy stair it is often adopted where space is limited.
The rise having been decided upon, the width of tread is found
by the rule given on p. 434. With a rise of 7f " the tread will be
?|=8/r ' (approximately 8f"). Figs. 840 and 841 show plans of
'8
H- Widrh of Tread
I/)
o
0 »
Pirch Board
Fig. 842.
Fig. 843.
the two stairs just described. In the former, 21 risers are shown,
the stairs being in two flights with a half -space landing. In the
latter, winders and a quarter-space landing are shown at the
change of direction. These two illustrations are introduced
mainly to show the difference in the space occupied, with what
Fig. 844.— Method of " settiiig-out " a String Board.
may be considered the two extremes of rise for the stairs
of dwelling-houses.
The plan of the stairs having been completed, it is necessary
to prepare a pitch board and three templates. A pitch board is
a thin triangular board ; two of the sides of the triangle contain
a right angle, and are of length equal to the rise and the width
STAIRCASE WORK AND HANDRAILING 437
of the tread respectively (Fig. 842). The margin template (Fig.
843) is used along with the pitch board in marking out upon
the string-boards the positions of the trenches for the treads
and risers as indicated in Fig. 844. The other templates (Figs.
845 and 846) are used for
^. ^ ^1 .. A marking the widths of the
Riser Templafc B ^ ,^. ,, ,
-^ — z^.z-z.zjL.Z^ — I V trenches for the tr*
eads and
Fio. 845. risers respectively. With
close strings, the distance of
the line of nosings (p. 430) from the upper edge of the string
is from '2^" to S^'\ and the setting out of the trenches is
done from the upper edge. The width of the string varies
from 9 to 12 inches ; it is governed by the inclination of the
stairs. It should be noticed that the two strings for the same
flight must be set out
in pairs and in setting /'= Tread Template ^
out winders, the direc- ^ — , .
tion in which the stairs Fio. 846.
turn must be borne in
mind. When winders are used it is well to draw a full-sized
plan of these, in order to obtain the exact widths of the ends
of the winder treads ; and as they are wider than the fliers, the
wall strings supporting them require to be wider than in the
remaining part of the stairs, as shown in Figs. 869 to 873.
Joints between Treads and Risers.—
The edge Joints between the treads and
risers may be square, or they may be
tongued and grooved. It is only in
the commoner kinds of stairs that the
edge joints are square as shown in Fig.
847, since square joints allow of dirt
getting through them. Fig. 862 shows
^'°* TJ^^!ndRi^or''^^ ^^e lower edge of the riser tongued to
fit into a groove in the upper side of
the tread. The upper edge of the riser is square, and fits
against a rebate formed by having a moulded fillet tongued
into the underside of the nosing edge of the tread. Fig. 863
shows an alternative method of arranging the joints between
the treads and risers. These joints are not so good as those
shown in Fig. 862 ; it will be seen that the groove on the
lower edge of the riser is a source of weakness. The joints
438 A MANUAL OF CARPENTRY AND JOINERY.
are secured by nailing or screwing them together ; they are
further strengthened by glueing wooden blocks in the angles
(Fig. 864).
Types of String-board.— When dose striiisr-boards are used,
the ends of the treads and risers are housed for about half
A
^ Bracket -K
Section on
CD
"^^Brackcr
Section on AB
Fig. 848. — Details of part of a Bracketed Stair.
an inch into trenches cut into the face of the strings (Fig. 864).
These trenches are cut wider than the thickness of the treads
and risers to allow of the insertion of tapei'iiig wedges, which
are glued and driven in at the back, and hold the stairs
together. Nails are often driven through the wall strings into
the ends of the treads and risers, and in addition glue-blocks
are placed in all the aug\ea on \\ia wtA^y ^\Oife c»1 \>cv»i ^\a:vc>s».
STAIRCASE WORK AND HANDRAILING.
439
Although the wall strings are almost invariably close strings,
th« outer string— especially in geometrical atairs^is either cut
and mltted, or out and bracicetea When close strings are used
for both sides of the stairs, the
treads (fliers) and the I'isers under
them are all cut to the same length
and the ends left square. With a
cut string, the outer ends of the
treads a,ve mitred, and a narrow nos-
ing ia returned around the end (Fig.
839). If the risers are mitred to the
string, they are cut aa shown in
Fig. 839. Fig. 848 shows the details
of the ends of two steps which are
finished with brackets and returned
treads. It will be noticed that the
ends of the risers are mitred to the
brackets, the object being to avoid
showing the end grain of the wood
The lower ends of the vertical
balusters which support the hand
rail rest upon the ends of the treade,
and are secured by being dovetailed
into them as shown in Fig. 839
The outer strings in newelled stairs
hav* the ends tenoned into the neuel
posts as shown in Fig. R49. The
newel post may extend to the floor,
and thus act as a support, or it may
finish a little below the ceiling level
of the stairs, with a turned or carved
terminal called a drop. Any treads
or riaeia which abut on the newel
posts are genei-ally housed into the
posts as shown in Fig. S49. The
angle joints of wall strings a
tongued and grooved, and the i
" eased " to correspond in width with the skirting board (E^ga.
869 and 870) ; the mould of the skirting being continued along the
up|)er edge of the string-board. A close outer string is usually
earmauaCed hy a moulded citp^i\g, u.poTi 'wVvAi ^^ftVi-Kes tto&a.
Treada, Blacrs,
a Strioga,
and lower ends
440 A MANUAL OF CARPENTRY AND JOINERY.
of the baluEterR are fixed (Fig. 875), and the outer side of thit
string may be panelled or ornamented by sunk mouldings.
A wreatlied Etilng (the outer string
of a, geometrical atair) may have the
curved part constructed in sever^
different ways. When the well iaof
siLiall Tadiua and the outer surface of
the string has deep sunk mouldiii|s,
the cui'ved part of the string may
be built up by glueing togetler
narrow pieces with cross-tonguea in
the joints, an shown in Fig. 850 ; this
construction is known as a itatti
well. Another way is to reduce the
thickness of the curved part of the string toa veneer, and block
the back side of the veneer with rilis, the grain of which ia
vertical (Fig. 851). Stout can-
vas giued on the ribs is an
additional source of strength.
Such a veneered string is gener-
ally considered better than a
staved string. With wells of
large radii, or in stairs the
strings of which form a con-
tinuous curve {e.g. geometrical
stairs, either circular or ellipti-
cal), the outer strings are usually
built up by glueing and screwing
together sevei-al layers (laminae)
of thin boards with overlapping
joints. The resulting string is
called a laminated string. The
two methods last named require
a semi -cylindrical block (or, in
the case of a circular well, a
complete cylinder) of radius
equal to the radius of the well
of the stairs, round which the ve
and temporarily held until the g
The method of ascertaining the shape to which the veneer for
a wreathed string must be cut ia s^vo-w^ \ti Y\?,a.?fti^ Xo «&?>.
r thin layers are bent
STAIRCASE WORK AND HANDRAILING.
441
plan of the curved part of the string is first drawn /mW size^
on it are marked the intersections of the veneer and the
. ,of all the risers. The next thing to be done is to draw
"stretch-out" (development) of the curved surface repre-
3d in plan. The length of the curved lines A^B^C, etc.
** .
frijasiy
Fig. 852.
Fio. 858.
Method of development of a Veneered String Board.
. 853), are of course the widths of the treads where these
i-sect the veneer. The risers are all equal. The soffit
e of the veneer is drawn parallel to the line of nosings.
854 shows the development of the veneer for the wreathed
ig of a geometrical stair with six windei's used to turn
ugh two right angles, as shown in Fig. 883.
mstruction of Steps with Bent Risers.— The risers
yuYl-nose, round-ended^ and curtail atei^a \i^v^ <i\3ccN^
442 A MANUAL OF CARPENTRY AND JOINERY.
surfaces. A general method of construction is to cut the naen
out of a board of the same thickness as the other risers, and
reduce to a veneer the part which has to be bent round the
curved surface. A solid block of the required curvature, built
up of several thicknesses of material, with the grain crossing
is prepared, round which the riser is bent and secured with
tl JasQi
Fig. 854.
Fio. 855.
Method of development of a Veneered String Board.
glue, wedges, and screws. Figs. 856 and 857 show a bull-nose
step ; Figs, 858 and 859 show a round-ended step ; and Figs.
860 and 861 show the method of construction for a curtail step.
The outline foi* a curtail tread corresponds to that of the hand-
rail scroll above it (Fig. 880). It will be noticed that the small
mould under the nosing of the tread is worked out of the solid,
and is placed between the tread and the upper edge of the
riser (Fig. 861), thus reducing the width of the latter. This
method gives much better results tha.u would be obtained from
STAIRCASE WORK AND HANDRAILING. 443
'Sect'lon 'thraugti A*B .
1 aud Boctlon of s Rnunia-oi:
- Srnng board
r ^ Weflge d
Plan oF Riser
Fia. 860.
Details of a Curtail Stsp.
444 A MANUAL OF CARPENTRY AND JOINEKY.
an attempt to bend the small mould round the curve. Tk
riser for a commode step, the whole length of which is curved
(Fig. 880), may either be constructed out of an inch board
having saw-cuts in the back side to allow of bending (p. 471) ;
or it may consist of a thin veneer which is glued and screwed
to shaped blocks.
Landings and Carriages.— A quarter or balf-spaoe landing
for stairs is constructed as a small floor, as much support as
possible being obtained by building the ends of the joists into
the wall. These joists being of short bearing, do not require to
be so strong as ordinary floor joists ; they are usually from 4 to
6 inches deep, and 3 inches thick. The tusk-tenon joint is
the best joint to use at the ends of all joists abutting against
the trimmer. Additional support is often given to the outer
corner of a quarter-space landing, by allowing the newel post to
extend to the floor. The same support may be obtained by
having a strong corner-post against the spandrel framing ; this
post often serves as part of the door framing when a door is
placed adjacent to the spandrel framing.
For stairs more than three feet wide, it is advisable to have i
rou^h carriages as an additional means of support. These
carriages are about 5 inches deep and 3 inches thick. They
extend from the floor to the landing, and forward to the
upper floor, and are inclined so that the steps rest upon them.
By securing them to the floor and to the landings, additional
strength is given to the latter, while the treads receive further
support by cleats nailed to the aides of the carriages, as shown
in Fig. 862. With some types of geometrical stair considerable
skill is required to ai-range the carriages in the best positions.
An alternative to the carriages above described is to have
triangular blocks, from 2 to 3 inches thick, glued and screwed
together in a continuous line under the middle of the treads
as shown in Fig. 863.
The trimming joists of an upper floor landing, which form
the sides of the well, require facing to match the stairs.
This may be done with either plain or panelled facing-boards.
The boards used must be a little wider than the joists, so that
their lower edges finish flush with the plaster ceiling. Such
facing-boards are called apron linings.
Erection of Stairs. — ^The actw^il i^wttm^ to^^ather of a flight
of stairs is done as far aa po^WAev Vu \i\i^ -wotV^o^, ^XjwCv^^
STAIRCASE WORK AND HANDRAILING.
445
lights present no difficulty in this respect ; with stairs having
winders, however, their bulkiness when completed, and often
tbe limited space in which they are to be placed, renders it
Carriage^
PiQ. 862.
Blocks 2^
Pio. 863.
Sections through the Steps of Stairs.
necessary to fix the winders after the straight parts have been
fixed in position.
Assuming that the string boards have a\\ b^^ii Vc'Kti.Osi'^^
446 A MANUAL OF CARPENTRY AND JOINERY.
with the necessary easiogs along the edges ; that the treads and
risers have been trued up, nosed, tongued and grooved, and
smoothed off: it is usual first to fasten the treads and nsen
together in pairs. A handy workshop appliance called a cradle
is used for this purpose. The steps are then fitted into the
trenches in the strings and numbered, and are finally put
together with the aid of specially devised cramps. The taper-
ing wedges which are used for securing the ends of the steps
are then glued and driven into position. It will be noticed
Fig. 864.— Sketch of part of a Flight of Stairs, showing the method of Wedging
aud ]31ockiiig together the various parts.
that these wedges are driven in at the back sides of the treads
and risers (Fig. 864), and that as they are driven they tend to
close all the joints between the face of the string and the steps,
and also the joints between the edges of the treads and risers.
The edge joints are also screwed together and glue blocks
inserted in all internal angles on the under side of the stairs.
TYPES OF STAIRS.
The foregoing description of stairs is of general application,
and covers the work to a considerable extent. As, however,
each different arrangement has peculiarities of its own, it will
now be well to glance at these in detail.
TYPES OF STAIRS.
447
Straight Flight. — The simplest kind of stairs is one much
used in warehouses, workshops, etc., where the available space
is very limited. These stairs have no risers. The ends of the
treads are tightly housed into the string boards, and are
secured by nailing. The stairs are strengthened by passing
bolts through the strings from side to side, just under every fifth
or sixth tread. Both the treads and the string boards — often
Secrion on AB
Fig. 865.
Section on A-B
Fig. 867.
S-^*! — ?— S
♦— -^ — Q q q — •
1 <=
-% A-
o <=
Plan
Fig. 806
Plan
Fig. 868.
Types of Straight Flights of Stairs.
called notch boards in such stairs— are thicker than those of stairs
which have risers. Figs. 865 and 866 show sectional elevation
and plan of such stairs. It will be seen that the front edge of
each tread overhangs part of the next tread below it ; by
this means a considerable amount of going space is saved.
This type of stair is improved by boarding the back or under-
side of the notch boards with tongued and grooved match
boarding.
Figs. 867 and 868 show sectional e\evat\otv ww^k -^^rsi ^1 ^
tbruugli a tigLt ajiglo.
TYPES OF STAIRS. 449
/raight flight of stairs with treads and risers, the rise being the
inie as in Fig. 865. A comparison of the two examples
aows that much more horizontal distance (going space) is
ecessary in Fig. 867 than in Fig. 865.
Stairs with Winders. — Figs. 869 to 873 illustrate details of
»art of a flight of stairs often found in cottages and other small
Iwelling-houses. The arrangement shows three winders used
o turn through a light angle to the right. The outer angle is
lupported by a newel post which extends from floor to floor ; it is
nortised to receive the ends of the outer strings, and trenched for
)he abutting treads and risers as shown in Fig. 849. Such stairs
ire often enclosed by fixing one-inch tongued and grooved match
Doarding against the sides of the outer strings, vertically in line
5nth the newel post. Figs. 869 and 870 show the wall strings for
)hese stairs with the trenches and joint-lines marked thereon,
rhe lengths of the trenches for the ends of the winder treads
ire obtained from the plan, as shown in Fig. 873. In this type
►f stairs close strings are used on both sides. The ends of the
vail strings which fit together have a tongued and grooved
oint, are nailed together at the angle, and are secured to the
vail by being nailed to plugs driven into the joints of the
)rickwork. It gives additional security if a joggle, left upon
he end of the upper string, fits into a hole cut in the corner of
he wall.
Dog-legged Stairs. — As previously stated, a dog-legged stair
s one in which the change of direction is through two right
ingles, and the outer strings are in the same vertical plane.
Although the change of direction may be effected by using
svinders only, such a construction is not advisable, and should
3e adopted only where the space is very limited. Figs. 840 and
341 are plans of two examples of this type of stair, and Figs.
374 and 875 show details of a similar stair with a half-space
landing between the two flights. The landing is placed at a
convenient height to allow of access to a room under the stairs.
The width of the landing is equal to the width of the stairs, the
irrangement of the joists of the landing and the carriages being
IS shown in the plan.
Open Newel Stairs. — This type of stair has a well, and a
lewel post at each angle. Fig. 876 shows the plan of an open
lewel stair where the staircase is a little wider than double the
width of the stair, and winders and a quarter-space landing are
M.C.J. 2 F
«
90
A MANUAL OF
CARPENTRY
AND JOINERY.
1
^^S#5Sst^^
■SSSJ*SSSS««SSJ^^
1
-—it
=-.= --=ii
ir
F==-.3J
-
.^
-^-
1! !! . 1
-■
1
I
r;
^
«km\^^^^^^^^^%
Hi^^
TYPES OP 8TAIES.
4JS1
used. Figs. 877 and 878 are respectively the plan and sectional
elevation of an open newel atair in a rectangular staircase,
arranged to allow of ascent being made in easy stagea of short
flights with quarter-space landings between them. The close
outer strings are in this example shown panelled : they have the
ends tenoned into the newel poata, and are further supported by
the panelled spandrel ^^■ss5is^iaai^^^-^sssss^gm:»->g^
framing ; the carriages y*'
and the landings are
all framed together as
shown.
Geometrical Stairs.
— A geometrical stair is
one in which the direc-
tion is through one or
more right angles : it
has a continuous outer _
atringf as well as a con- ^vST'S^^SSs^S^^^^^^^^?^^^^^^^^^^^?^^^^'^^^^
tinuOUS handrail with- ^'^ 8Tfl.-Plin of .» Open N=w=lled Stolr.
out any newel-posts. This type of etair lenda itself to consider-
able variation of treatment, being applicable to any shape
staircase, and even te the construction of self-supporting stairs.
A circular geometrical stair takes up less space than any other,
and is often constructed in stone as well as of iron. The
struction of a circular geometiical stair involves a large
of labour, as the string boards are ail wreathed. Figs. 879 and
880 show sectional elevation and plan of a geometrical stair with
a half-space landing. The outer string is cut with mitred and
returned treads and brackets. A number of the lowest treads
are arranged as balancing treads : the two nearest the bottom
are commode steps. The brackets under the outer ends of the
balancing treads are narrower than those under the fliers.
Fig. 881 shows a method of finding the shape of these diminished
brackets by what ai-e known as radial ordinates. Figs. 882 and
883 show plans of different arrangements of geometrical stairs.
Handrails.— The bandrall is a rail fixed directly over the
outer string board ; sometimes also against the wall. Its object
is twofold : to act as a protective fence and as an aid to person'!
ascending or descending the stairs. A handrail fixed against r,
wall is generally supported by iron wall brackets, which are
screwed to plaga in the wall. A handrail over tte .s*.!:™^
482 A MANUAL OF CARPENTRY AND JOINERY.
Details ct an Open Yl e'
TYPES OF STAIRS.
464 A MANUAL OF CABPEKTBY AND JOINERY.
board has the ends tenoned into the oewel-poats, and is
further supported by baliutWB, ab shown in Figa. 884 to 887-
The balusters may be square,
moulded, or turned. The newel-
posta may be moulded, turned, or
otherwise ornamented by being
carved. Considerable varation
exists in the size and dewgos
of newel-posts and balusters, as
will be aeon from an observation
of every-day examples. The line
of the handrail is parallel to the
(ainiuB shap.
line of noting"?, and
IS placed at a height
above it of about 2 Ti'
(measured veitiL.iIly in
iine with the face of
tlieiisei) The hand
rails of dog legged and
open newel ^taiis ai'e
generally in straight
lengths, with the ends
tenoned into the
newel-posts A hand
rail should be nf such
a section that it can be
easily grasped. Figs.
888 to 891 are typical
the underside of the baii4rai.\ w i-tooMfti, mi6.
TYPES OF STAIRS.
log ol difforent tjpea ot atrtng-boarS, C».\«»'ibib, ^W.
TYPES OF STAIRS. 457
placed in the groove ; this bar is screwed to the upper
«nds of the balusters and to the underside of the handrail.
Iron balusters are often inserted — one in every seven — as
a means of giving additional rigidity to the rail. The
handrail is often curved at the angles of upper landings,
when turned into a wall, or against a newel-post. Figs. 893
to 896 show some of these curves with their distinctive names
appended.
The li6i£:lit of the handrail at a landlTig should be greater by
about half a riser, than at the inclined part of the stairs. In
geometrical stairs, where it is continuous, the handrail requires
to be " wreathed " at the change of direction. The preparation
of these wreaths is the most difficult part of the stair-builder's
work, and is generally deputed to the specialist. Satisfactorily
to explain the construction of wreaths in handrailing would
require more space than is here available. Any cursory
treatment would be unsatisfactory, and will therefore not
bp attempted. It remains to be mentioned that any joints
in handrails ' are made with dowels and handrail bolts as
shown in Figs. 888 and 892.
Summaxy.
Wooden stairs consist of string hoards supporting horizontal treads
and vertical risers.
StriDg boards may be close (having parallel edges) or cut (with the
upper edge cut to the profile of the steps).
A cut string may be ciU and mitred or ciU and bracketed.
The outer curved string of a geometrical stair is called a wreathed
string.
The triangular framing under the outer string is named spandrel
framing.
When the successive flights of a stair are not in the same straight
line, the change of direction is obtained by winders or by landings —
qtuirter-spa^ce or half-space according to the angle between the
flights.
Wide stairs require further supporting by rough wooden carriages
upon which are nailed cleats or triangular brackets.
Useful relative dimensions (in inches) of the width of tread and
height of rise are given by the formulae :
rxJ?=66, or r+2JR=2.^
458 A MANUAL OF CARPENTRY AND JOINERY.
The principal types of stairs are Btraight flig^ht^ stairs witli
winders, dog-legged, open newel, and geometrical The two last
named are arranged around a space called the welL
A handrail is supported by vertical balusters, and in newelled
stairs has its ends tenoned into newel posts.
Questions on Cliapter ZVI.
1. Give sketches J full size of the various methods used in the
joint between riser and tread. Also explain with plan (scale J in.
to the foot) the use and meaning of the term "balancing treads."
(C. andG. Ord., 1892.)
2. (a) Make a drawing of the end of a curtail step, (b) How are
treads and risers secured to the strings in the case of both cut
string and close string ? (C. and G. Ord. , 1899. )
3. Explain the following kinds of stair : Dog-legged ; newel ;
geometrical; dancing. (C. andG. Ord., 1896.)
4. The stairs of a cottage have to be arranged, with winders, to
turn through a right angle to the right when ascending. On the
lower floor there is a doorway 4 ft. 9 in. from the comer. The
stairs are to be 2 ft. 9 in. wide, and are to be enclosed with 1-inch
vertical tongued and grooved match-boarding. The height from
floor to floor is 9 ft. 9 in. Make all the necessary working
drawings ; scale, for plan and section ^ in. to one foot, for enlarged
details 1^ in. to one foot.
5. Explain, with sketches, the meaning of the terms wall string,
well string, close string, cut string, mitred string, bracket string,
wreathed string. Make a plan and section of a dog-legged stair-
case ; all construction to be shown. (C. and G. Ord. , 1903. )
6. Draw the plan and sectional elevation of a dog-legged stair in
a staircase 6 ft. wide. The height from floor to floor is 11 ft.
Arrange a quarter-space landing and winders above it at such a
height that headroom for a passage under the landing is obtained.
Scale f inch to one foot.
7. Make plan and section of an open newel stair, having winders.
All details, such as strings and carriage pieces, are to be shown.
(C. andG. Ord., 1902.)
8. Draw, to a scale of ^ in. to a foot, a plan of a newel staircase,
3 ft. 6 in. wide ; height, floor to floor 12 ft. ; in a liall 9 ft. wide.
Explain the method of setting out this stair, and how you would
determine the proper proportion of tread to risers. (C. and G.
Ord., 1898.)
QUESTIONS ON CHAPTER XVI. 459
9. Draw, to a scale of i inch to a foot, in plan and section, a
newel staircase, to rise 12 ft. from floor to floor, to be 3 ft. wide,
and to be contained in a space 8 ft. by 8 ft. (C. and G. Ord., 1893.)
10. Draw a plan and sectional elevation, with all details necessary
to show the construction, of a geometrical stair 3 ft. 6 in. wide, in
a staircase 7 ft. 9 in. between the walls. The height from floor to
floor is 12 ft. Show a half-space landing at about 8 feet from the
lower floor level. Scale ^ and (for details) J full size.
11. Make a drawing of a geometrical staircase ; all details should
be shown. (C. and G. Hon., 1904.)
12. Draw a plan of a geometrical stair, scale 1 in. to the foot,
and give full details of the construction of the curtailed step. (C.
and G. Ord., 1901.)
13. Show how you would make the internal string of a geometrical
stair. The well hole to be 2 ft. 4 in. in the clear. (C. and G.
Hon., 1901.)
14. A geometrical staircase has a veneered string. It has three
winders and a quarter-space landing at one part. Well hole 12
inches in the clear. Work out to a large scale, the development of
the veneer round the well hole, and show by dotted lines the
construction. (C. and G. Hon., 1892.)
15. Draw the plan and show the construction of a commode step
for a geometrical stair ; show also the method of developing the
inside string, and give a description of the process of preparing it.
(C. andG. Hon., 1903.)
16. Draw a plan and section to J in. scale, showing the con-
struction of circular geometrical stairs 3 ft. 9 in. wide, in a circular
space 10 ft. in diameter, the stairs to rise to a landing 9 ft. from
floor to floor. (C. and G. Hon., 1893.)
17. Make the drawing of a scroll wreath for a curtail step.
(C. andG. Hon., 1903.)
CHAPTER XVII.
WOBKSHOP PBACTICE AND SPECIAL
CONSTBUGTIONS.
The detailed consideration of the methods of preparing and
fixing the varied work upon which the carpenter and joiner are
engaged will now be considered briefly. Although the pre-
ceding chapters give detailed information of the several branches
under distinctive headings, there are many points of importance
which demand further attention.
Arrangement of Workshop. — Although the arrangement of
the workshop is of some importance, there is evidence to show
that in a large number of cases it does not receive the amount
of consideration which it merits. An up-to-date workshop is
arranged so that there is abundance of light, an economical
utilisation of space, with sufficient room to undertake the
different kinds of work that come to hand, and convenience for
transference of the work to and from the machines and the
benches.
Benches are usually from 9 to 12 feet long ; they may be
single or double, according to the space available, or the manner
of lighting the room. When the workshop is in an upper
storey, as is often the case, special attention should be given to
the strength of the floor, in order to minimise vibration. It is
economical to have each bench fitted with an instantaneous-grip
vice, and a tail vice will also be found useful. The space
between the benches will depend upon the available accom-
modation, but at least 2 feet is required for the bench-way
between single and 3 feet between double benches. When
much machinery is in general use, it is better to have separate
rooms for machinery and bencYiea, aa ^J^lfe ^xxsX. ^\v\Ocv '\^ nwv-
WORKSHOP PRACTICE. 461
avoidable in the machine-room will interfere with the cleanliness
of the finished work, and the noise and vibration often detract
from the accuracy necessary at the benches. It is essential that
the workshop be kept clean and well ventilated, and it should
be provided with artificial heat in the winter months, as well
for the comfort of the workman as for the sake of the material.
Side lights are much better for lighting the workshop than roof
lights, and the benches should be arranged with the head ends
to the light. When, as is often the case, the machine-room is
below the workshop, a trap dqor in the floor of the latter will
be found a necessity, while easily-ascended stairs are indispen-
sable. The artificial lighting of the room, the arrangement for
heating the glue, the position of the grindstone, and the storage
arrangements for templates, cramps, and sundry appliances in
occasional use, all demand careful consideration.
" Trueing-up " of Material.— As has been explained in
Chapter VI., machinery is used very extensively for cutting
up and preparing material. Not only is machinery commonly
used to "dress" (plane) to the exact size all the "stufi""
required, but any grooving of the edges, or rebating or
moulding of the arrises is also done by machinery, and
mortising and tenoning machines are used for cutting mortises
and tenons ; so that in addition to the setting-out of the work,
it is only necessary, in the mass of ordinary framing, for the
workman to examine and, when necessary, to trim, the joints,
and to. put the framing together and smooth it off.
When the trueing-up of the material for framing is carried
out entirely by hand labour, care must be taken to have each
separate piece planed perfectly true, with the edges straight and
at right angles to the sides. Unless this is done the resulting
framing will have a " twisted " surface. In sawing out material
which has to be hand dressed, it is necessary to allow, over the
finished sizes, about one eighth of an inch in both width and
thickness for planing.
In dressing the material, the workman uses distinctive marks
for what he considers the best side and edge of each piece.
These marks are named face marks, and they play an important
part in guiding the several operations through which each piece
has to go. He first examines the piece and selects its best side,
dresses this side until a truly plane surface (which is tested
with the winding strips (p. 108) and straight ^^^fe'^K^ ^Xaks^fc^.,
462 A MANUAL OF CARPENTRY AND JOINERY.
and then puts on the face-side mark a) which points towards
the best edge. He then planes the best edge until it is straight
and at right angles to the face side, and then puts on the face-
edge mark A- The material is next gauged with the marking
gauge (p. 109) to the required width, and planed to this
width ; after which it is gauged to the required thickness and
planed to this thickness. Of course, the above description of
trueing-up work applies only to stuff which is required to be of
definite finished size, such as the panelled framing of doors,
dado-framing, bath and lavatory fittings, office screens, the
framing of sashes, etc. Other material often needs only to have
the surfaces dressed, with no particular care as to straightness
or exact size.
Setting-out. — The setting out of fi*aming consists of marking
the Bhoulder lines for the joints, and the exact lengths of the
various members to be fitted together. The nature of the work
is so varied, and — as previous chapters have shown — the
number of suitable joints for difierent purposes is so great,
that only a few typical examples can be illustrated, although
the explanation given is generally applicable.
The setting-out of the work is undoubtedly its most important
side, and is a test of the efficiency of the craftsman. He must
have a thorough knowledge of geometrical projection to be able
clearly to understand the drawings of the architect or designer,
and a practical knowledge of detail to be able to set out all the
intricate framework with which he may have to deal. It may
happen that some impossible method of construction is being
attempted, and it is the business of the craftsman to detect this
when setting out his work.
The foreman of the workshop generally undertakes the duty
of setting-out, and of solving any difficulties which may arise,
although he often deputes part of this work to the most trust-
worthy of his workmen.
For the mass of ordinary panelled and sash framing it is
usual first to draw out, to full size, a horizontal and a vertical
section upon a rod or thin board (the setting-out rod), showing
the shouldei' lines, mortises, tenons, and any grooving, rebating
or moulding which occurs, and then to transfer as many of these
lines as are necessary to the different members of the frame-
work. It is impossible to give more than a general idea of how
WORKSHOP PRACTICE. 463
this is dune, since custom varies in different workshops, and the
opinions of various craftsmen differ as to what is necessary.
With rectangular framing, the sections supply all the data
necessary, but if there are curved surfaces, such as circular-
headed panels, curved heads to window frames, or triangular
spandrel or irregular-shaped framing, an elevation also is
needed.
When a number of rails of the same dimensions and having
the same thickness of tenon are cut with a tenoning machine,
it is only necessary to set out one rail. This rail can then be
used as a template, and one setting of adjustable fences on the
machine, will serve for the cutting of all the remaining rails.
A similar remark applies to any tenoning of a number of
pieces (e.g, muntins) of the same size, but not to the cutting of
mortises.
It must be remembered that a tenon should not have a width
of more than five times its thickness (p. 170) and that haunched
tenons (p. 170) are necessary at the corners of panelled framing.
When the edges of the framing are grooved, as in nearly all
kinds of panelled work, it is necessary to allow for the grooves
since they reduce the width of the tenons. When the
framing is rebated, as in sash framing and the upper part of
sash doors, the depth of the rebate has to be allowed for in
marking the shoulder lines. When the inner arrises of the
sashes or other framework are beaded or moulded, this fact
must be taken into consideration and allowed for in the setting
out of the work.
The setting-out rod may be square in section (about \\" side),
6r a thin board of from 7 to 11 inches wide may be used, the
surface of which has been covered with a thin coating of
powdered whitening mixed with very thin glue size, and after-
wards sand-papered down until fairly smooth.
Fig. 897 shows a rod upon which are details for the door
illustrated in Fiffs. 674 to 678. It will be seen that from this
rod the lengths and widths of all the members of the framing,
the exact sizes of all the panels, the lengths between the
shoulder lines of all rails and muntins, and the sizes of all
mortises, can be obtained. It is advisable, when transferring
shoulder lines from the setting- out rod to such members as
muntins, to allow for slight shrinkage of the wide rails
during second seasoning (p. 7). Fig. 898 illustrates the
^ i MANUAI, OF CABPENTOY AOT «IKEBV.
WORKSHOP PEACTICE. 4B&
ig-out rod for the pail- o! sash doors of Fig 680, the upper
of which ai'e of glass. It is usual in
a case to set out one half of the
ontal section to show the lower
of the doors with the panelled
ag, and to have upon the other half
pper part which shows the moulded
s and the rebate for the glass,
;. 899 shows a rod upon which are
it atl the details i-equired for the
lent window illustrated in Figs.
0 745 ; and Fig. 900 shows a
ir rod with the setting-out lines
lie sash and fraine window given
avation and sections in Figs. 770
i. It will be noticed that on each
lese rods the vertical section is
n on one side and the horizontal
in upi)n the other side of the rod,
the mortises are indicated by the
nal lines, and that an arrow head
Lced at each of the shoulder lines.
a wise precaution at all times to
-m, by measuring, the sizes of all
ngs in brick or atone walls before
ig out the rods for the window or
frames.
:h framing as movable panelled
glazed partitions, office screens,
framing, church, chapel and
ibly-rooni fittings, and in fact
nds of panelled or other framing,
1 setting out by drawing upon
vertical and horizontal sections
11 size, and then transferring the
for the shoulders and the mortiseu
le material composing the fram-
With complicated framing the
ilties increase and nioi'e care is
id, and it will be readily under- |
tiat in such li.ard wood as oak, '
466 A MANUAL OF CARPENTRY AND JOINERY.
mahogany, walnut, tstc, greater care is needed in executi^
than with the mass of work done in soft woods.
The Putting Together of Framing.— After the setting-o-
conies the mortising and tenoning, which in hand work is do^
before a.ny grooving, rehatin^, or moulding. When tB
mortises and t«nona are machine-out, they require sabseque^
examination, and, often, cleaning up by the workman. Wh^
these operationa have been completed it ia necessary, befo _
putting the framing together, to sniootli all parts that canu'^
be smoothed alterwards. In panelled work the panela mu. i
be inserted as the framing is put together ; after which 3
is glued, cramped together, wedged and smoothed off.
.Mitre Template.
When the framing is solid moulded, the moulded arrises
need to be fitted together unless the mouldings are stopped at
eath of the joints as shown in Fig. 658. The joint can be made
by mitring- each of the menibe:-s of the framing as shown in
Fig. 901, or — which is better because it does not show any
slight shrinkage that may possibly take place — the members
may be scribed as shown in Fig, 357. When mitring is
resorted to, a mitre template (Fig. 902) is used.
When the mouldings ai'e " planted-in," which is the case with
the bulk of panelled framinc;, a mitre blook (fur small mouldings)
or a mitre l>ox (for larger mouldings) is used in cutting the ends
of all the mouldings that fit into I'ectangular framing. Figs.
903 and 904 show a mitre block and mitre box respectively ; it
will be seen that each has saw grooves cut at an angle of 46° to
WORKSHOP PRACTICE.
467
th.^ sides — this being the angle to which the ends of mouldings
^^ feting at a right angle are cut. In nailing the mouldings in
P^^sition, care must be taken to drive the nails so that they
pierce the solid framing and not the panel ; this leaves the
Fio. 903.— Mitre Block.
Fio. 904.— Mitre Box.
edges of the panel free for slight shrinkage. When the
singles of the framing are not right angles, the mitre bisects
the angle. Fig. 905 shows part of a piece of panelled framing
suitable for the soffit of a deeply recessed shop doorway, or
the soffit of a bay window, in which some of the edges of the
I
'.I
'I
• <
■\]
Fio. 905.— Irregular shaped Panelled and Moulded Framing.
framing are curved. When the mouldings of such framing are
to be planted-in, some of the mouldings will be curved, and
the mitres of these require special attention. In sorue cases
(Fig. 905) the mitres are curved surfaces. The method of
obtaining the intersecting mitre, when a straight moulding
meets a curved one (as at A in Fig. 905) or when two curved
mouldings intersect (as at B in Fig. 905) is shown in detail in
Fig. 906. The mitre line 04 is an even curve drawn through
«S A MAN'UAL OF CARPENTRY AND JOINERY.
the pointH of intersection of the piit-H of equidistant purailela
to AO and BO respectively. It will be seen from Fig. 005 at
C that in certain cii'cumstancea the interHBction of two curved
mouldingH, or a curved and a straight one, may be a plane or
"straight" mitre.
Baking MouldingB and Angle Bars.— In Chapter II.,
Figs. 79 and 80 show methods of enlarging and diminishing
mouldinga. A modification of this geometrical principle is Co
be found when a moulding, fixed against a vertical wall in m
inclined (raking) position, intersects a horizontal moulding
against a wall at right angles to the first one. Fig. 907 shows
Fio. toe.— Bntargcd dc
bow to obtain the shape of the horizontal moulding on the
upper edge of a skirting board which has to mitre into the
inclined skirting board of the given cross section. To obtain a
true intersection at the angle, the horizontal moulding is
necessarily of difterent shape from the raking moulding. Fig.
008 shows another type of laking moulding with the shapes of
horizontal wturns at both the upper and the lower ends. The
:'eturn in each case is upon a vertical surface and through a
right angle. The projection of the various members beyond
the face of the wall is the same in each case, as indicated by the
corresponding numbers Fig. 009 shows the method of obtain-
ing the shape of a moulded angle-bar for a shop window or
some similar framing.
WORKSHOP PRACTICE.
470 A MANUAL OF CARPENTRY AND JOINERY.
Angle Brackets. — The ceilings of rooms are often relieved
by having plaster cornice-moulds run in the angle between the
ceiling and the vertical walls. When the cornice is large, the
plasterers' laths supporting it are carried by rough wooden
Fio. 911.— Plan of an Irregula-^
Shaped Room.
Fio. 910. — Methods of obtaining shajxss of Angle
Brackets in Fig. Oil.
brackets (angle brackets) placed about 15 inches apart along the
intersection of the wall and the ceiling. These brackets are cut
approximately to the shape of the section of the cornice as
shown in Fig. 910. Specially shaped brackets are needed for
the support of the ends of the laths at the corners of the room.
WORKSHOP PRACTICE. 471
The method of determining the shape of such comer brackets
is an excellent example of geometrical projection, and is shown
in detail in Fig. 910. Fig. 911 shows the i)lan of a peculiarly
shaped room, purposely selected to give variety of corners. The
reference letters of Figs. 910 and 911 are identical, and Fig. 910
shows the outline of the corner brackets at A, B, and C. In
cutting out these corner brackets it is necessary first to prepare
a template of the required shape. The template is then
applied to the surface of the material, and — as the edges of
the corner brackets are not at right angles to their vertical
plane, but must be cut so that they are in line with the other
brackets as shown in Fig. 911 — the bevels to which the edges
are cut must be obtained from the plan of the room. The
template must be applied to both sides of the material to
Fio. 912. — Method uf fiuding tbo distances apart of the SaW'Korfs
when bending boards.
correspond to the edge bevel required. A similar construction
is applicable wherever large wooden moulded cornices meet at
an angle and have to be supported by wooden brackets.
Saw-Kerfing. — Curved surfaces are often "cut out of the
solid " and dressed to the required curvature. It is occasion-
ally necessary, however, to bend a board to obtain a curved
surface. In addition to the methods already explained of bend-
ing boards (pp. 401 and 440), a method often adopted is to make
saw-cuts (kerft) in the side which is to be concave, at such dis-
tances apart that in order to close the kerfs the board must be
bent to the required curvature.
A ready appliance for obtaining the exact distances apart of
the saw-kerfs ia illustrated in Fig. 912. It consists of a lath of
exactly the same thickness as the board to be bent. About the
middle of the lenf^th of this lath a saw-kerf is made. The lath
is then bent until the kerf closes, and the angle through which
472 A MANUAL OF CARPENTRY AND JOINERY.
it hiLs been turned ft'uiii the atmight line is obtained. An arc
of a circla is then struck {Fig. 912) with A ab centre and a,
mdtua equal to the radius of the curve required. The chord
BB of the arc is the distance apai't of the kerfs to be cut in
the board to be bent. Similarly, with a curve of radius AC,
CC gives the distance apart of the saw-kerfs ; and, again, BD
would be the distance apart of kerfa required for curvature of
Horizontal Secrion.
itliod of i>
(1) The lath muat be of exactly
the same thirkiies.
as the
boai'd to be 1>cnt
(2) AH tlR ■«« keif* must lie i
uiio with the siiiie
B-iw, i.e.
the saw used foi tutting the 1 ith
(3) The depths of all tlit \tif-
must be o,ua t
t\ deep
enough to allow of bending witho i
. bieaking the filne
s on the
convex side of tlif board
Splayed Linings.— Fig. 913 shn
ws the uppei pait
of the
WORKSHOP PRACTICE.
473
elevation, a, honKontal sei^tion, and a vettical sectioo of the
inside linings of a window or door frame, where both the jamb
and head liningH are "splayed." To obtain the lines of inter-
section of the oblique (splayed) planes, it is necessary to draw
out the appearance of each when the two have been rotited into
the same plane. In Fig. 913 ab is the horizontal eectiou and
a'a', b'h' the elevation of the front face of the jamb-lining on the
right-hand aide. The line ab is rotated on « as centre, and the
true shape of the front face thus developed is seen to be c'a'
BB ; while angle 1 gives the bevel for the side cut. Similarly,
by rotating the line cd on centre c, the development Dn'c'D of
the head is obtained : the bevel of the head at its intersection
with the janib being given by the angle 2.
The method of obtaining the angle (marked 3) which the edge
cut makes with the face of the jamb-lining is shown on the
left-hand side of the drawing. As a, geometrical problem it is
the deternii nation of the angle between two planes, i.e. the faces
of the vertical jamb-lining and the head-lining, m'n' is the
elevation of the line of intersection of these two planes, and
Mn' shows its true length, because Mm' is equal to uk in the
horizontal section. Through M draw MO parallel to m'n'. From
any point 0 in MO draw Ox perpendicular to Mn', and through
0 draw yj pei'pendicular to m'n'. Make Ox' equal to Ox and
draw ,V;e' perpendicular to m'n'. Join Xy and A'z. The angle
474 A MANUAL OF CARPENTRY AND JOINERY.
yXz is the angle between the two planes, and its complement
3 is the angle of the edge cut.
The principles involved in this exercise are applicable also to
the construction of hoppers, triangular louvre ventilators, and
to splayed work generally.
Fig. 914 shows splayed linings for an opening with a semi-
circular head. Fig. 915 shows the development of the circular
part, which is a portion of the stretch-out of a cone. The
numbering indicates corresponding points on the two drawings.
Circle-on-Circle Work. — Circle-on-circle work, as the name
implies, involves the construction of framing which is circular in
•A
Fio. 915.— Dovolopment of the curved part of the Splayed Lining- in
Fig. 914.
both plan and elevation. It generally occurs in door or window
frames which are segmental in plan, and have the upper part
(head) semicircular in elevation. Fig. 916 is an illustration of a
typical example with " radiating " jambs. The curved part of
such frames is usually built up of two, three, or more members,
according to size. As the curved membeis are of necessity
worked out of rectangular pieces, and have the joints prepared
before the curved surfaces are worked, the determination of the
minimum size of material required, and of the bevels to which
the ends must be cut, needs careful consideration. In Fig. 916
the minimum thickness of the material is the perpendicular
distance between MN and P§. The face joints are shown at
X and F, the point x being obtained by drawing through o
perpendicular to VQ. The edge joint at the lower end is per-
WORKSHOP PRACTICE.
ir marking out the curvatui-e of the upper and lower faces.
hey are obtained by developing the vertical plane PQ for the
476 A MANUAL OF CARPENTRY AND JOINERY.
outer (coDvex) side, and the vertical plane UN for the inow
(coucave) side. The deyelopment is io each case an even cum
drawn thruugh points obtained by meaaurin)^, from PQ uid
I'lu. !J1T.— Uuiiii>.pliurl<:Hl rutidcTiIlvo Cradling.
MX respeetivel)-, ordinates equal in lengtli to correspond ing
oiiJinates projected from the elevation. After working these
curved surfaces, the lines to which to cut the vertical curved
surfaces are obtained by transferring the hoiizontal radiating
lines 11, 2 S, 3 3, etc., to the upper and lower surfaces, and
WORKSHOP PRACTICE. 477
measuring along these lines the points cc, dd, ee^ etc., from the
faces PQ and MN respectively. Even curves drawn through
these points give the lines required. Any rebating or moulding
of the an'ises may be done easily by working parallel to the
curved surfaces. Joints in circle-on-circle work usually abut
normally to the curve, and are secured with hammer-headed
"keys (Fig. 368) or handrail bolts (Fig. 892) and dowels.
Pendentives. — When a room is lighted from the ceiling, as in
art galleries, museums, etc., the ceiling of the room often takes
the shape of a dome. With such a construction the wooden curb
(p. 420) which carries the roof -light is supported, as is also the
plastered ceiling, by rough wooden brackets or cradling. Such
a treatment is said to be pendentive, and the rough wooden
framework is known as pendentiye cradling. The ceiling may
have either circular or elliptical curved ribs, and the curb upon
which the lantern light rests may be square, polygonal,
circular, or elliptical. If the curved ribs are long, they may be
built up of two or three thicknesses nailed together with
overlapping joints. Fig. 917 shows the details of the pendentive
cradling for a ceiling the shape of which is hemispherical ; it
supports a circular curb.
FIXING OF JOINERS' WORK.
If the finished wrought woodwork is, after being properly
seasoned, fixed in position in a new building before the walls
and the plaster are dry, it will absorb moisture and swell,
and, after drying, it will be apparent that the joints have been
strained. On this account, therefore, all finished work should,
as far as possible, be left unfixed until the building is quite
dry. The method of fixing depends upon the class of building
and the character of the finished work. The usual plan is to
fix wooden battens called grounds to the walls around all
doorways, window openings, and along the walls for the upper
edges of skirting boards, dado framing, and in fact generally
where finished woodwork has to be secured to the wall. These
grounds are nailed either to slips which have been built into
the wall, or to plugs driven into the joints between the bricks.
The grounds around doorways and window openings are framed
at the angles, and it is necessary to arrange that all the
478 A MANUAL OF CARPENTRY AND JOINERY. '
grounds nn the same wall shall be in the some vertical plane, ^
that, as the plasterer- uses them for a guide when plaaterii*8
the surface, he will be able to obtain true surfaces. Ir*^"
undfl, Anglo Boada, Qto.
holdfasts are sometimes used for securing such grounds,
especially around chimney flues. Fig. 918 shows how tha
grounds are fixed in part of a doorway, and also behind tha
skirting boards. In the mass of
ordinary work the finished material
is nailed or screwed to the grounds,
with the nails punched below the
sui:face and the nail-boles afterwards
puttied- up by the painter. In
superior work, where such material
as oak, mahogany, etc., is used,
and where the finished surface is
after wai-ds polished, any visible
nail-holes OP screws would be objec-
tionable, secret screwing is largely
resorted to. In addition to this,
the material is so constructed that
t«ngued and grooved joints and glue blocks are largely used
as fastenings. Fig. 919 illustrates a method which may
occasionally be used with advantage. It consists of cutting
a narrow chase of small depth into the face of the boai'd,
I'aising carefully the part cut, driving a nail or a screw into
It Nsiling.
FIXING OF JOINERS' WORK. 47tf
, nnd then gluing the raised portion into its original
Figs. 920, 921, and 922 are sections through three differeot
fomiB of skirting boards, with their names attached. In the
vJ^st class of work the lower edge of the
skirting is tongued into the floor. M^V^<^^^
Angle Beads.— When an enternal angle H>^x;?^s5i
Occurs in a i-oom, as at X in Fig. 918, an
angle or staff bead is fixed by means of wooden
plugs to the wall as a guide foi' the plasterer,
as well as to protect the angle. Fig. 923 is a I ""Plaster
horizontal section of an angle bead. The bead Anglebead.
is sometimes dispensed with, and the plasterer Fio. 923.
works the angle in cement.
480 A MANUAL OF CARPENTRY AND JOINERY.
Summary.
A workshop should have abundance of light, be properly heated
in winter, and have special regard paid to the arrangement of the
benches, machinery, storage arrangement, artificial lighting, etc.
In the preparation of framing by liand labour, both the ** trueing-
up " of the material, and the systematic testing for straightness and
size call for great care.
The ability to " set out " all kinds of wooden framing is one of the
surest tests of the skill of the craftsman. The setting out is usually
first done on rods, the measurements being afterwards transferred
from these rods to the various members of the framing.
Panelled framing may have the mouldings worked on the arrises,
or they may be "planted in." The mitre block or mitre box is
often used for mouldings which are mitred. In certain ciises the
mitre of two intersecting mouldings is a curved surface.
When a rakin^^ moulding: intersects a horizontal moulding at an
angle between two planes, the two mouldings are of different shape.
A board can be bent to almost any radius by cutting equi-
distant saw-kerfs on one face. The distance apart of the kerfs
depends upon (1) the radius of curvature; (2) the thickness of the
l)oard to be bent ; and (3) the thickness of the saw used.
In splayed linings, circle-on-circle work, and pendentive cradling:,
the practical application of geometrical principles of projection is
necessary for the determination of the sizes of the material, and the
bevels of the joints.
Finished woodwork is fixed to grounds plugged to the walls of
the building. It should never be taken to the building until the
walls and the plaster are dry.
Questions on Chapter XVII.
1. Show how you would set out on a rod for an inside four-
panelled door and frame. Size of door 7 ft. by 3 ft. by 2 in.
2. Show how you would set out a rod for a window-frame fitted
with a pair of French casements. (C. and G. Hon., 1898.)
3. Make a drawing of a piece of irregular-shaped panelled and
moulded framing, some of tlie panels of which have curved edges,
and determine the shapes of all the mitres of the mouldings,
assuming tliem to be planted in.
4. (a) Give an illustration of the method of diminishing the
section of a moulding, {h) Show how you find the section of a
QUESTIONS ON CHAPTER XVII. 481
raking moulding, suoh as is used in the angle of a shop front.
(C. andG. Ord., 1899.)
5. Show how you would determine the section of an angle bar of
a shop front, also how the bar is connected to the top and bottom
rails and how the rails are joined at the angles. (C. and G. Ord. ,
1904.)
6. Show and explain fully the method of obtaining the moulds
for angle brackets for finishing the moulded bottom of an oriel bay
window, half octagon on plan. (C. and G. Ord., 1895.)
7. It is required to run a bracketed plaster cornice (24 inches
girth) round a room, one angle of which is 75 degrees on plan.
Give a plan and section (1 inch scale to the foot) of the cornice,
showing the brackets and also an elevation of the angle bracket.
(C. andG. Ord., 1892.)
8. Describe some different methods of bending wood for circular
work other than steaming, also some ways of joining desk framing
at angles. (C. and G. Ord., 1895.)
9. The inside linings of a window opening are 9 in. wide, and are
(including the head) splayed to the extent of 3 in. Determine the
bevels to which the upper ends of the jambs must be cut.
10. Explain fully how you would get out and put together the
hesud of a sash, circular on plan and segmental in elevation.
(C. andG. Hon., 1894.)
11. Describe the method of framing up a sash circular on plan
and in elevation, showing, by drawing, the lines for getting out the
moulds, etc. (C. and G. Hon., 1893.)
12. Show the method for obtaining the face mould of a solid door
frame head **circle-on-circle." (C. and G. Hon., 1899.)
13. A square lantern light, 6 feet internally, has in the centre an
opening 1 foot 6 inches in diameter, octagonal on plan. The hips
are moulded to the same section as the mouldings round the
opening. Show by scale sketches how you would obtain the inter-
section of the mouldings. (C. and G. Hon., 1892.)
14. Make a drawing of sufficient of the plan and elevation of an
octagonal dome 8 ft. in diameter Ixmrded internally. All the
applied geometry should be clearly shown in the drawings. (C. and
G. Hon., 1900.)
15. Draw the construction of a small hemispherical dome 12 ft. in
diameter, to Ix) formed in the flat roof of a billiard room measuring
20 ft. by 30 ft. Show the necessary trimming for supporting the
dome, and the timber, etc., of the dome itself. (C. and G. Hon.,
1900.)
M.C.J. 2 H
482 A MANUAL OF CARPENTRY AND JOINERY.
16. Draw to ^ inoh scale, section through a room panelled in
wood, with 4 full size details of cornice, chair rail and skirting.
Height of room 12 ft. (C. and G. Hon., 1896.)
17. A room, 20 ft. by 15 ft. has a bay window, fireplace, and two
doorways. Describe the method of fixing the grounds to receive
the skirtings, architraves, etc. (C. and G. Ord., 1898.)
*v
CITY AND GUILDS OF LONDON INSTITUTE,
DEPARTMENT OF TECHNOLOGY.
TECHNOLOGICAL EXAMINATIONS, 1905.
CARPENTRY AND JOINERY.
Preliminary Examination.
Instructions.
Candidates may take the Ordinary Grade without having passed
the Preliminary Examination ; or both Examinations may be taken
in the same year.
A sheet of drawing paper is supplied to each Candidate.
Three Jumrs are allowed for this paper.
Not more than ten questions to he attempted.
1. A metre =39-37079 ins. What
is the area, in metres, of a room 31 ft.
6 ins. by 12 ft. 6. ins. ? (30 marks.)
2. Divide a line 4J ins. long into
tenths, and subdivide one such part
into sixths ; dividers not to be used.
(25.)
3. Make an oblong equal in area to
the given figure. (30. )
484 A MANUAL OF CARPENTRY AND JOINERY.
4. The side of a circular tank, 7 ft. 6 ins. diameter and 3 ft. 9 ins.
high, has to be covered externally with matchboard. How many
square feet are required ? (35. )
5. Calculate the superficial area of the wall surface shown upon
the diagram. (30.)
I
I
I
A
1
1
r A
1
& 1
O
^6
<-2 9*
A
1
1
1
/ It
1
CD
O
1
1
^
160 --
6. The dimensioned sketch shows plan and section of a roof ; it
has to be boarded. What will be the superficial area of boarding
required? (30.)
-200 -
7. A piece of timber is 20 ins. square at one end and 11 ins.
square at the other, its length is 16 ft. 6 ins., weight 74 lbs. per
cubic foot. Find the cubic contents and the weight. (40. )
8. A window is 4 ft. 3 ins. wide ; it has an elliptic arch rising
10 ins. from the springing line. Make a drawing of the centre for
the arch. (25. )
9. Draw the plan and elevation of a cylinder 3 ins. diameter,
4 ins. axis, standing on one end. The axis is cut by a plane inclined
at 60" to the axis. Draw the section. (35.)
TECHNOLOGICAL EXAMINATIONS, 1905. 485
10. Represent in isometric or oblique projection the following
joints, and dimension the parts :
(1) Haunohed mortise and tenon.
(2) Groove and tongue for skirting.
(3) Tusk tenon joint.
(4) Mitre bridle joint. (30.)
11. Make the drawings of a solid door frame, rebated and beaded,
to receive a 2- in. door 3 ft. wide, 6 ft. 3 ins. high. (35.)
12. A cubic foot of timber floating in water is submerged to a
depth of 9J inches. What is its specific gravity? What weight
placed on the top of the timber will suffice to just submerge it?
(40.)
13. A beam 25 ft. long, weighing 15 cwt., is supported on two
walls ; it carries a load of 6 cwt. 12 ft. from one end, and 2 cwt. 4 ft.
from the other end. Find the pressures on the two walls. (40.)
14. Give a short description of the undermentioned saws, and the
reason for the various shapes of the teeth :
Dovetail saw.
Tenon ,,
Hand ,,
Rip ,,
Bow „ (25.)
15. Give a short description of the following timbers, and the
uses to which they may be put : Mahogany, pitch pine, yellow deal.
Also state the countries from which they are obtained. (25. )
16. Make a drawing of a collar beam roof, 16-ft. span.
Or,
Make a drawing of a dwarf cupboard front. (30. )
Instructions.
The Candidate must confine himself to one grade only, the
Ordinary or Honours, and must state at the top of his paper of
answers which grade he has selected. He must Tiot answer questions
in more than one grade.
K he has already passed in this subject, in the first class of the
Ordinary Grade, he must select his questions from those of the
Honours Grade.
A sheet of drawing paper is supplied to each Candidate.
Drawing instruments to be used in this Examination.
Four hours allowed for this paper.
486 A MANUAL OF CARPENTRY AND JOINERY.
Ordinary Grade.
Not more than ten qtieationa to he attempted.
1. (a) Make sketches to show how oak logs are converted to
obtain (1) timber of the maximum strength, and (2)
boards for joiners' work.
(6) What is water seasoning? How does it affect timber as
compared with other forms of seasoning ? (25 m^rks. )
2. Some planes are fitted with pairs of irons, others with single
irons. Why is this? Give sketches to illustrate your answer. (25.)
3. Make the elevation, vertical and horizontal section of a 2-in.
sash door, 3 ft. 3 ins. wide, and 6 ft. 9 ins. high, the bottom panels
to be moulded. All construction to be shown by dotted lines, and
the drawings to be fully dimensioned. Scale, 1 in. to ft. (40. )
4. What would be the sectional area of an oak beam to carry a
distributed load of 6 tons on a span of 10 ft. ? (35. )
5. Make a plan to J -in. scale of an open newel staircase to fit
the space shown ; the height from floor to floor is 10 ft. 3 ins.
Going to be 10 ins., rise not more than 6 J ins., no winders.
Number steps, and show all bearers and carriages. Make a sec-
tion I full size of one tread and riser, showing framing and
housing into string. (50.)
i
o
ob
I
3
I
d
"CO
I
if
I
m
Up
7-6 >
6. Make drawing to show how a fireplace in a single floor would
be trimmed round. Scale, 1^ ins. to 1 ft. (25.)
7. Make sketches of the following joints : Secret dovetail, mor-
tise and tenon for the lockrail of a door, two forms of scarfing joints,
the meeting styles of French casements. (30. )
8. The sketch shows a hrick arch in elevation and section ; make
to a scale of 1 in. to 1 ft. an elevation and cross section of the
TECHNOLOGICAL EXAMINATIONS, 1905.
487
necessary centre for its construction. How would you fix and
strike the centre ? The springing of the arch is assumed to be 10 ft.
from the ground. (35. )
-^—1—0-
< - -12-0
_ _\
I
I
9. Make a drawing, showing rather more than half elevation, and
vertical section of a solid door frame, with transom beaded on one
edge, rebated and beaded on the other, to receive a 2in. door and a
fanlight over door. Also make a sketch to show the joint at the
head of the frame ; width of opening, 3 ft. 2 ins. ; height, 9 ft. (30. )
10. Make detail drawings of a "box gutter" 9 ins. wide, and
** cesspool" 6 ins. deep, showing how the work is prepared for the
plumber. State what fall the gutter should be given, and how far
apart the drips should be. (40. )
11. Draw rather more than half elevation of a framed and trussed
partition, 18 ft. wide, 11 ft. 6 ins. high ; the partition to have an
opening in the centre for a pair of folding doors 7 ft. wide and
7 ft. 3 ins. in height. The partition has to carry its own weight
and that of the floor above. Fully dimension the scantlings used.
Scale, J in. to 1 ft. (40.)
12. The roof of an attic storey has a slope of 60 degrees, and the
storey is 9 ft. high in the clear. The sill of a dormer window is
3 ft. 6 ins. above the floor ; the window is 3 ft. wide, and as high as
possible. Make elevation and section, or an isometric sketch, to a
scale of ^ in. to a foot, showing the framing required to form the
window, including cheeks and roof and all trimming. No joinery
need be shown. (35. )
13. A solid window-frame, 3 ft. 6 ins. wide and 2 ft. 3 ins. high,
is fitted with a pair of 2 in. sashes hung with butts to open exter-
nally. Make vertical and horizontal sections, showing how the wet
would be kept out. Choose your own scale. (30. )
488 A MANUAL OF CARt>ENTRY AND JomEllY.
14. A roof has a span of 42 ft. Make a drawing of rather more
than half elevation of the truss. Fully dimension the scantlings
used. Scale, ^ in. to 1 ft. Also make sketches of the joints of the
truss, about J full size. (40. )
15. A framed dado is 2 ft. 9 ins. high. Make drawing of the
frame showing the construction and fixing, and how the external
and internal angles would be secured. Scale, 1^ ins. to 1 ft. (40.)
Honours Grade.
Written Examination.
Candidates for Honours miiftt have previously passed in the
Ordinary Grade, and must have already forwarded to the Institute
a specimen of their Practical Work. They are also required to attend
an approved centre for a Practical Test.
Not more than ten questions to he attempted.
1. Make half elevation, and vertical and horizontal sections of a
circular-headed cased sash-frame, fitted with 2-in. double-hung
sashes. Show two methods of constructing the head of frame.
(35 marks. )
2. Make a plan of the timbers of a double-framed floor for the
room shown, to a scale of | inch to 1 ft. Girders to be 10 ft. apart,
and 14 ins. by 10 ins. ; binders, 10 ins. by 7 ins. Show all other
timbers and figure sizes. Give section of girder J full size, showing
framing of binders and bridging and ceiling joists. (35. )
Lift
3. Make half elevation, a vertical and horizontal section of a
window fitted with a pair of French casements with fanlight over.
TECHNOLOGICAL EXAMINATIONS, 1905.
48d
Width of opening, 4 ft. 6 ins. ; height, 9 ft. 6 ins. Scale, 1 in. to
1 ft. (30. )
4. A shop front, 14 ft. long, exclusive of any door, is to be
arranged so as to light a basement storey by means of a glazed stall
board 3 ft. high from pavement. The shop floor is 6 ins. above
pavement, and 10 ins. thick. Make a section through stall board
and sill of front, showing bulkhead in shop, and give elevation of
bulkhead from shop, one half to show framing, the other half the
finishing. Scale, ^ in. to 1 ft. (45. )
5. Make drawing sufficient to show the construction of a pair of
swing doors and frame, such as are used in first-class office fittings.
Scale, 1 in. to 1 ft. (35. )
6. A geometrical staircase has a veneered string. Show how the
development of the string is obtained. Take any size of well-hole
you please. (30. )
7. Make an elevation, showing the framing of one of a pair of
yard gates for an opening 12 ft. wide. Each gate to be 7 ft. 6 ins.
high at meeting style, 9 ft. at hanging style, and to be hung with
strap hinges, and to have a moulded capping. The gate shown to
have a wicket door, not less than 2 ft. 3 ins. by 5 ft. 6 ins. , formed
in it. Scale, 1 in. to 1 ft. (35. )
8. A stepped gallery extends across one end of a church 50 ft.
wide ; the front of the gallery is fixed at each end to the external
walls, and carried by two columns, each 12 ft. from the wall.
Draw a cross-section through the gallery ; make provision for four
rows of pews. The pews need not be shown. (35. )
9. Draw a section and an
elevation of a portion of the
gallery front in the foregoing
question sufficient to show the
construction. The front has to
provide a book-rest. (30. )
10. The sketch indicates the
front of a detached house, with-
out a basement ; it is proposed
to take out the whole of the
ground-floor wall, and to insert
a girder on piers or stanchions
with a view to forming a shop.
Make an elevation and section to
J in. scale. Show the positions
490 A MANUAL OF CARPENTRY AND JOINERY.
of all dead and raking shores and struts, and name all parts of the
shore. Make a drawing |th full size of the head of a raking
shore. (45. )
11. The sketch shown below is the plan of a chamber covered
by brick vaulting. Make drawing, showing how the centring is
made, and provision for striking the same. All geometrical work
to be shown. (45. )
12. A staircase has an open string. The two steps at the foot of
the staircase, through which the newel is mortised, are "bull-nosed."
Make a plati and elevation, showing the fixing of the string to the
steps ; also the fixing for the balusters and newel. (40. )
13. A fluted circular column, 18 ins. diameter at base, has a
moulded base and carved capital. Make a sketch to show how the
base is built up, and how to joint up the column. Also make a
smaller drawing to show how to diminish the column. (40. )
14. Make a drawing of about one-half of a mansard roof ; span,
24 ft. ; trusses, 10 ft. apart. The lower part of the roof to have an
inclination of 60 degrees, the upper part J pitch. The tie-beam to
carry a floor of 7-in. by 2-in. joists ; the underside of collar to be
8 ft. above the floor. Indicate all ironwork necessary for the roof.
Scale, 1 in. to 1 ft. (45.)
15. What is the cause of "dry rot"? If a building is attacked
by it, what steps should be taken ? (25. )
ANSWERS
Chapter IV. (p. 105).
1. 3o-56 cms. 2. 3716 sq. cms. 3. 17. 61. 264.
4. 17 ft. nearly. 5. 6*24 ft. =6 ft. 3 in. nearly.
6. 7 ft. 24 in. 10 ft. 7^ in. 20 ft. 6 in. 29 ft. 4^ in.
7. 161 '45 sq. ft. 8. 6 sq. metres. 10. 405J sq. ft.
11. 43-45 sq. ft. 13. 10 ft. 14. 4 ft. 11^ in.
16. 137-47 sq. ft. 16. 105| cub. ft.
17. 251 cub. ft. £2 lOs. 7^(1. 18. 103f cub. ft.
19. 163-67 cub. ft. 20. 17-3 cub. ft.
Chapter XII. (p. 343).
11. 5 cwts. 23^ lbs. 12. 4-16 inches from one end. 13. 50% more.
14. lOJ cwts. at end nearest load, 4^ cwts. at the other end.
16. 9 tons at one end, 3 tons at the other end.
16. 7 cwts. at one end, 5 cwts. at the other end.
17. Maximum carrying capacity (a) 360 cwts., (b) 240 cwts. Safe
distributed load (a) 144 cwts. , {b) 96 cwts.
18. 5 inches broad.
19. 5-9 inches deep by 8*26 inches broad, or 7-4 inches deep by
5-3 inches broad.
20. lOJ inches deep by 74 inches broad, or 9 inches deep by 74
inches broad with a W.I. flitch 8 inches by | inch thick.
21. 20 inches deep by 15 inches broad, or 18 inches deep by 13
inches broad with a 17 inches by 1^ inches W.I. flitch.
22. Slightly more than one-half.
494 A MANUAL OF CARPENTRY AND JOINERY.
Deal, red, 14, 211 ; white, 14,
211 ; yellow, 14, 211.
Deal frame saws, 130, 132-3.
Defects of timber, 8.
Deflection, 339.
Derrick towers, 280-1.
Desiccation of timber, 8.
Development of solids, 77-82.
Diagram,bending moment, 334-6;
polar, 317 ; reciprocal, 317.
Dimensions of floor boards, 210.
Diminishing figures, 46.
Doatiness, 10.
Dog, iron, 174, 280, 297.
Doglegged stairs, 433, 435, 449,
450.
Door, fastenings, 376 ; frames,
364-71 ; framing, 348-9; setting
out of framing for, 463.
Doors, 346-80; double margin,
358 ; framed, ledged and
braced, 346-52; folding, 358;
ledged, 346-7; ledged and
braced, 346-7; panelled, 353-
69 ; sash, 358 ; superior, 369 ;
vestibule, 360, 365, 367.
Dormer windows, 418-20.
Dovetail, angle joints, 185 ;
halved joint, 220 ; keys, 188 ;
saw, 113 ; tenon joint, 173.
Double floor, 193, 201-3.
Double margin door, 358.
Double tenon joint, 171.
Double quirked bead, 181.
Dragon piece, 249.
Draw boring, 177.
Draw knife, 121.
Drawing instruments, 21.
Druxiness, 9.
Dry rot, 10, 195.
Eaves, of a roof, 216, 232; gutter,
232 ; overhanging, 233.
Edge joints, 186.
Electric seasoning, 12.
Ellipse, 73.
Encasing of girders, 208.
Enlarging and diminishing
figures, 46.
Equilateral triangle, 28.
Equili brant of forces, 310.
Equilibrium of forces, 307-8, 319.
Expanding brace bit, 124.
Excavations, timbering of,
Face marks, 461.
Face mould, 475.
Fanlight, 366.
Fascia board, 233.
Fasteners, window, 407; sasl^
408.
Fastenings for carpenters' }omts^
174.
Felling of trees, 4.
Fillets, 203.
Fillister, sash, 119.
Fir, Scotch, 14 ; spruce, 14.
Fireclay blocks, 209.
Fire-resisting floors, 208.
Firmer chisel, 120.
Fished joint, 164
Fixed skylights, 412-4.
Fixing of, joiners' work, 477 ;
window frames, 402.
Flitched girders, 162.
Flight of stairs, 430.
Floor board joints, 210-1.
Floor cramps, 126, 212.
Floor joists, 193.
Floors, double, 193-201 ; fire-
resisting, 208 ; framed, 193,
203; method of laying, 211;
single, 193-4 ; wooden block,
209.
Flush bead, 182.
Fluting, 182.
Flymg shores, 287, 290.
Folding doors, 358.
Force, nature of a, 306.
Forces, parallel, 318-27 ; parallel-
ogram of, 308 ; polygon of,
315-7; triangle of, 311.
Formula for wooden beams, 337.
Forstner brace bit, 124.
Fox-wedging, 172.
Foxiness, 10.
Framed floors, 193, 203.
Framed, ledged and braced doors,
346-52.
Framed and panelled doors,
353-69.
Framed roof trusses, 216, 220.
Framed and trussed partitions,
260-5.
INDEX.
495
TE'ramed wooden buildings, 266-
72.
IFrames, door, 364-71 ; window,
402.
IFulcnim, 318.
IFunioular or link polygon, 317.
O-oramp, 126.
<Jables, 240.
<rantries, 278-9.
Oauge, cutting, 109 ; marking,
108; mortise, 108; thumb, 109.
General joiner, 152-6.
Geometrical definitions, 23.
Geometrical stairs, 433, 451,
453-4.
Geometry, solid, 49.
Gibs and cotters, 223-4.
Gimlet, 122.
Girders, encasing of, 208 ;
flitched, 161-2, 204; trussed,
162-3 ; wrought iron and steel,
206-7.
Glue, 187, 189.
Glue-blocks, 189-90.
Gothic roof truss, 242-5.
Gouges, 120.
Graphic determination of areas,
92.
Gravity, specific, 342.
Greenheart, 19.
Greenhouses, 424-7.
Ground line, 50.
Grounds, 370, 477.
Guard boards, 278.
Guard rails, 278.
Gudgeons, bands and, 375.
Guide piles, 285-6.
Gutter, behind chimney, 239 ;
behind parapet wall, 234 ; cast
iron, 234 ; eaves, 232 ; lead,
234 ; parallel, 234 ; tapering,
234, 236-7.
H-hinges, 371.
Half timber work, 269-72.
Half -space landing, 431, 435,
444.
Halved joints, 182, 262.
Halved and cogged joint, 220.
Halving, 166-8.
Hammer-headed roof truss, 245.
Hammer-headed key, 167, 188.
Handrail bolt, 183, 456.
Handrails, 451; ramped, 456;
swan-neck in, 456.
Hanging of sashes, 396-9.
Hardwcxxi trees, 4.
Haunched tenon joint, 170, 348.
Heading joints, 183, 211.
Heart shakes, 9.
Heartwood, 2.
Heptagon, 35.
Herring-bone bridging, 200.
Hexagon, 34.
Hinged skylight, 414-8.
Hinges, backflap, 373 ;. bands
and gudgeons, 375 ; butt, 372 ;
parliament, 373 ; pew or egg-
joint, 373 ; projecting butt,
372 ; rising butt, 372 ; spring,
374.
Hip, 216, 246.
Hip rafters, 216 ; backing of,
251 ; lengths and bevels of,
248-9.
Holdfast, bench, 126.
Hollow-ground saws, 142.
Horizontal log frame saws, 132,
134.
Horizontal trace, 62.
Hospital Ught, 396, 398.
Hot-air seasoning, 8.
Housed joint, 68-9, 198.
Hyperbola, 76-7.
Inclined forces, 317.
Inclined planes, 62.
Injury caused by animals, 10.
Inscribed figures, 36.
Inside door frames, 368.
Instruments, draMdng, 21.
Intertie, 264.
Iron, bolts, 222 ; columns, 204-5 ;
dowels, 366; dog, 174,212,280,
297 ; girders, 206 ; planes, 117 ;
purlins, 218.
Isosceles triangle, 28
Jack plane, 115.
Jack rafter, 216 ; lengths and
bevels of, 253.
Jarrah wocfd, 19.
Jib orane, 281.
496 A MANUAL OF CARPENTRY AND JOINERY.
-S'v
Joiners' work, fixing of, 477.
Joint, angle, 184 ; between king
post and tie-beam, 223 ; be-
tween tread and riser, 437 ;
bird's-mouth, 220; bridle, 262;
butt, 183 ; chase mortise, 203 ;
clamped, 189 ; cogged, 202,
220; dovetail, 185, 220; at
foot of principal rafter, 221 ;
halved, 182, 220, 262 ; at head
of principal rafter, 222 ; at
head of queen post, 226 ; mor-
tise and tenon, 169, 180, 348,
463; rule, 188, 374; stump
tenon, 262, 348; tusk-tenon,
171, 198, 225.
Jomt bolt, 176, 183, 223-4.
Jointing plane, 117.
Joints and fastenings, 158, 174.
Joints, classification of, 159 ;
'L't;^^t floor board, 210 ; heading, 183 ;
housed, 184, 198 ; in door
framing, 348-9 ; keyed, 188-9 ;
lengthening, 182; mitred, 184,
467-8 ; scarfed, 182 ; scribed,
185.
Joists, bridging, 194 ; ceiling,
193, 195, 202, 218, 232; di-
mensions of, 193 ; trimming,
197.
Key, hammer- headed, 182, 188.
Keyed joint, 167, 188-9.
King-bolt, 229.
King post truss, 221.
Knots, 8.
Kyan's process of seasoning
timber, 12.
Ladders, 275.
Laminated string, 440.
Lantern lights, 420.
Lap dovetail joint, 185.
Lapped joints, 164, 169.
Larch, 16.
Latches, door, 376.
Lay lights, 424.
Lajdng floors, method of, 211.
Lead, covered roofs, 240 ; drip,
238 ; gutter, 234 ; roll, 238.
Lean-to roof, 216.
Lodged and braced doors, 346-7.
Ledgers, 277.
Lengths and bevels of, oommon
rafters, 246-7 ; hip and valley
rafters, 248-9 ; jack rafters,
253.
Lengthening joints, 163, 182.
Levers, 318.
Lewis or rag bolt, 177.
Line of nosings, 430.
Linings, apron, 444 ; jamb, 368 ;
splayed, 472-3.
Loaded beams with stress dia-
grams, 319-27.
Locks, door, 376 ; mortise, 377.
Log frame saw, horizontal, 132-4 ;
vertical, 129-31.
Machines, band saw, 135-7 ; cir-
cular saw, 138-41 ; cross-cut
saw, 133-5 ; deal frame saw,
130, 132-3; horizontal log
frame, 132-4; mortising, 151-3;
moulding, 148 ; panel planing,
146 ; planing, 144-7 ; saw
sharpening, 142-4 ; surface
planing, 145 ; tenoning, 150 ;
thicknessing, 146 ; vertical log
frame, 129-31 ; vertical spindle
moulding, 148.
Mahogany, 17.
Mansard roof truss, 242.
Maple, 18.
Margin template, 436-7.
Marking gauge, 108.
Masons' scaffold, 278.
Match boarding, 186.
Measurement of, angles, 22, 108 ;
length, 22.
Measuring and testing tools,
107-11.
Mechanics of carpentry, 306-45.
Medullary rays, 2.
Mensuration, 85-106.
Method of, calculating timber,
100 ; laying floors, 211.
Metric measurement, 22, 85.
Mitre, block, 467; box, 467;
template, 466.
Mitred joint, 184-5, 356, 467-8.
Mitring, 466.
Moulding, raking, 468-9.
Mouldings, 181 ; band, .368, 404.
INDEX.
497
Nails, 179.
Natural seasoning, 7.
Needle shores, 287-9.
Newel post, 439, 450, 452, 455.
Noden Bretenneau method of
seasoning timber, 12.
Nogging, briok, 265.
Northern pine, 14.
Nose bit, 123.
Nosings, line of, 430.
Notch boards, 447.
Oak, 16.
Oblique planes, 62-9.
Obtuse, angle, 23 ; angled tri-
angle, 28.
Octagon, 35.
Ootahedix)n, 52.
Offsets, 196.
Oilstone, 119.
Open newel stairs, 432, 449,
4512.
Oregon pine, 16.
Overhanging eaves, 233.
Oversailing courses, 196.
Pad saw, 1 14.
Paint, 11.
Panel, plane, 117; planer, 146;
saw, 112.
Panelled doors, 353-69.
Parabola, 76-7.
Parallel forces, 318.
Parallel gutter, 234.
Parallelogram, 32.
Parallelogram of forces, 308.
Parapet wall, gutter behind a,
234.
Paring chisel, 120.
Parliament hinge, 373.
Pendentive cradling, 476-7.
Periphery of a circle, 25.
Pew or egg- joint hinge, 373.
Piles, 285-6.
Pillars, cast-iron, 204.
Pitch board, 436.
Pitch pine, 15, 211.
Pivoted or swing sash, 386-8.
Plane geometry, 21.
Plane iron, 115.
Planes, inclined, 62 ; oblique,
62-9.
M.C.J. 2 1
Planing machine, 144-7.
Plough, 118.
Plugs, wooden, 178.
Plumb, bob, 110; line, 110;
rule, 110.
Polar diagram, 317.
Pole plate, 234-5.
Poling boards, 282.
Polygon, 33 ; area of a, 94.
Preservation of timber, 11.
Princess post, 227.
Principal rafter, 221, 226.
Principles governing the con-
struction of joints, 158.
Prism, 51.
Projecting butt hinges, 372-3.
Projection, of lines, 58-61 ; of
solids, 53-7 ; orthographic, 50.
Proportion, 41.
Proportion of tread to riser,
433-4.
Protractor, 23.
Pugging, 201.
Pulleys, 240-2.
Purlins, 216-8; iron, 218.
Putlogs, 277.
Pyramid, 52.
I^amid roof, 246.
Quadrilateral figures, 32.
Quadrants, 408, 427.
Qualities of good timber, 13.
Quarter space landing, 430, 435,
444, 451, 454.
Queen-post roof truss, 225-8.
Quirked bead, 181.
Rafter, common, 215, 217, 246-7 ;
hip, 216, 246, 248-9; jack,
216, 253 ; principal, 221-2, 246 ;
valley, 216, 246, 248-9.
Rag or lewis bolt, 177, 366.
Raking, mouldings, 468-9 ;
shores, 287.
Ramped handrail, 456.
Rebate plane, 118.
Reciprocal diagram, 317.
Rectangle, 33.
Red deal, 14,211.
Reeding, 182.
Relative density, 342.
Resultant of forces, 307.
498 A MANUAL OF CARPENTRY AND JOINERY.
Rider shore, 290.
Ridge, 215.
Ridge piece or tree, 215.
Right angled triangle, 28.
Right angles, 23.
Rindgalls, 10.
Rings, annual, 2.
Rip saw, 111-2.
Rising butt hinges, 372.
Rod, setting out, 462-5.
Roof, applied geometry in the
construction of a, 246 ; couple,
216 ; lean-to, 216 ; lead covered,
240; lights, 412; pyramid,
245; turret, 245, 253-5; zinc
covered, 240.
Roof truss, collar beam, 219 ;
framed, 216-20; Gothic, 242-5 ;
hammer beam, 245 ; king post,
221 ; lattice or bow-string,
241 ; Mansard, 242 ; queen
post, 225-8.
Rosewood, 19.
Rot, dry, 10, 195.
Rough carriages, 444-5.
Round-ended step, 432, 442-3.
Router, 119.
Rule joint, 188, 374.
Sapwood, 2.
Sash and frame window, 389-96.
Sash, cramp, 125 ; doors, 358
fasteners, 408-9 ; fillister, 119
lifts, 408-9 ; pivoted or swing
386-8.
Sashes, 381, 392; casement
384-6 ; horizontal sliding, 389
Saw-kerfing, 471.
Saw-set, 113.
Saw-sharpening machine, 142-4.
Saw-teeth, 112, 141.
Saws, 111-4; machine, 129-42.
Scaffold, 274; bricklayers', 276-7
boards, 277; masons', 278.
Scaffolding trestle, 274-5.
Scalene triangle, 28.
Scales, 42.
Scarfed joint, 165, 182.
Scotch fir, 14.
Screws, 180.
Screws, coach, 175, 280.
Scribed joint, 185.
Scribing, 184, 356, 466.
Seasoning of timber, 5-8 ; chem-^^*
cal, 12,
Second seasoning, 7.
Secret dovetail joint, 185.
Secret nailing, 478.
Secret screwing, 370-1, 478.
Sections, 69-77.
Sector of a circle, 25.
Segment of a circle, 24.
Sequoia pine, 16.
Set on a saw, 112.
Set squares, 21.
Setting out, curve for segmental
arch, 295 ; door framing, 463 ;
panelled framing, 462; of
stairs, 434; rod, 462, 464-5;
window frames, 465.
Shakes in timber, 9.
Sharpening, of saws, 114; of
planes, 119.
Shearing stress, 161, 331,
Shed roof, 228.
Sheeting, 283.
Sheet piles, 285-6.
Shell bit, 123.
Shop window, 402-3.
Shoring, 287-92.
Shrinkage of timber, 4.
Shutters, window, 405.
Silver grain, 2, 5, 17.
Single floor, 193-4.
Skids, 7.
Skirting boards, 478-9.
Skylights, 412-8.
Sleeper walls, 195.
Sliding bevel, 108.
Sliding window shutters, 406.
Slip feathers, 356.
Smoothing plane, 116.
Snipe bill, 177.
Snow boards, 240.
Socketed chisels, 121.
Soffit boarding, 234.
Soft wood trees, 4.
Solid georaetrv, 49.
Solid or cubic measurement,
100-5.
Solids, development of, 77-82.
Sound boarding, 201.
Spandrel framing, 433, 444.
Spars, 215.
INDEX
499
Specific gravity, 342.
Spectators' stands, 299-303.
Sphere, 52.
Spikes, 178.
Spirit level, 109.
Splayed linings, 472-3.
Split bill, 177, 366.
Spokeshave, 119.
Sprigs, 179.
Spring hinges, 374.
Square, 33.
Square root, 88.
Staff bead, 181.
Staircase work, 430-59.
Stairs, doglegged, 432, 449-50;
erection of, 444 ; flight of, 430 ;
geometrical, 433, 451, 453-4 ;
open newel, 432, 449, 451-2;
well of, 432 ; winder, 432,
448-9.
Stirrup iron, 204, 223.
Stone template, 207.
Storey rod, 434.
Straight edge, 108.
Straining, beam, 226 ; sill, 226.
Straps, iron, 175.
Strength of wooden beams, 331.
Stress, in buckling chain, 312-3 ;
compression, 331 ; in wall
bracket, 313-4 ; shearing, 161,
331-2; tension, 331.
Stress and strain, 160, 331,
Stress diagram, for loaded beams,
319-27 ; for roof truss, 326-31.
Stresses in beams, 160, 331.
String board, 432-9 ; bracketed,
432 ; close, 432 ; cut and
mitred, 432 ; laminated, 440 ;
staved, 440 ; veneered, 440-2.
Struts, 163, 221, 282.
Strutting, 200.
Studs, 259.
Stump tenon joint, 174, 262, 348.
Superior doors, 362, 369.
Surface planer, 145.
Swage saw, 142.
Swan neck in handrail, 456.
Swiss bit, 123.
Sycamore, 18.
Table or rule joint, 188.
Tacks, 179.
Tangent, 25.
Tapering gutter, 234, 236-7.
Tarring, 11.
Teak, 17.
Tee or cross garnet hinges, 371.
Tee square, 21.
Teeth, saw, 112, 141.
Template, margin, 436-7 ; mitre,
466 ; stone, 207.
Tenon saw, 113.
Tenoning machine, 150.
Tension stress, 331.
Teredo navalis, 10.
Termites, 11.
Testing tools, 108.
Tetrahedron, 52.
Thicknessing machine, 146.
Thumb gauge, 109.
Timber, crossgrained, 9 ; defects
of, 8 ; methods of calculating,
100 ; preservation of, 11 ;
seasoning of, 5, 6 ; shrinkage
of, 4 ; varieties of, 13.
Timbering of, excavations, 285 ;
trenches, 282-4.
Tools, 107-28; boring, 122-4;
cutting, 111-21 ; testing, 108-
11.
Torus moulding, 182.
Traces of a plane, 62.
Trammel pins, 109.
Trapezoid, 33.
Trapezium, 33.
Traveller, 280.
Tread and riser, joint between,
437 ; proportions of, 433-4.
Trees, 1, 4.
Trenails, 177, 271.
Triangle of forces, 311.
Triangles, 28 ; area of , 91.
Trimmer, 197.
Trimmer arch, 197-9.
Trimming of floor joists, 197.
Trimming of roofs, 240.
Trueing-up of material, 461.
Truss, composite, 229-31 ; Gothic,
242-5 ; hammer beam, 245 ;
king-post, 221 ; latticed or
bow-string, 241 ; Mansard, 242 ;
queen-post, 225-28.
Trussed girders, 162.
Trying plane, 116.
500 A MANUAL OF CARPENOftlY AND JOINERY.
Try square, 108.
Turret roofs, 245, 253-5.
Tusk tenon joint, 171, 198, 204.
Twisted fibres, 9.
Units, British and metric, 86.
Units of length, 85.
Upsets, 10.
Valley rafter, 216, 246.
Varieties of timber, 13.
Veneered string, 440-2.
Venetian window, 396-7.
Vertical log frame saw, 129-31.
Vertical spindle, 148.
Vertical trace, 62.
Vestibule doors, 360, 365, 367.
Waling pieces, 283.
Wall piece, '288.
Wall plates, 195-6, 215
Walls, sleeper, 195.
Walnut, 18.
Water seasoning, 8.
Wedging, 176 ; folding, 212, 293 ;
fox, 172.
Well of stairs, 432.
Wet rot, 10.
White deal, 14, 211.
Winder stairs, 432, 448-9.
Winders, 430.
Winding strips, 108.
Window, fastenings, 407 ; linings,
402 ; shutters, 405-6.
Window frames, fixing of, 402.
Windows, 381-411 ; bay, 399-
401 ; casement, 384-6 ; dormer,
418-20 ; sash and frame, 389-
96 ; shop, 402-3 ; setting out
of, 465 ; Venetian, 396-7.
Wire nails, 179.
Wooden, block floors, 209 ;
centres, 293-9; floors, 193-
214 ; framed buildings, 266 ;
pins, 176; plugs, 178, 366;
roofs, 215-58.
Wooden beams, strength of, 331.
Wood-working machinery, 129.
Workshop, arrangement of, 460 ;
W practice, 460.
reathed string, 432, 40.
Wrought, clasp nails, 179 ; clout
nails, 179 ; iron girders, 206 ;
iron straps, 222-4.
Yellow deal, 14, 211.
Yellow pine, 15.
Zinc covered roofs, 240.
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